CN218274864U - Battery pack beam assembly, battery pack and vehicle - Google Patents

Battery pack beam assembly, battery pack and vehicle Download PDF

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CN218274864U
CN218274864U CN202221412059.8U CN202221412059U CN218274864U CN 218274864 U CN218274864 U CN 218274864U CN 202221412059 U CN202221412059 U CN 202221412059U CN 218274864 U CN218274864 U CN 218274864U
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battery pack
hanging sleeve
beam assembly
assembly
fixing structure
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杨小亮
郭军
徐超
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Beijing CHJ Automobile Technology Co Ltd
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Beijing CHJ Automobile Technology Co Ltd
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Abstract

本公开涉及车辆技术领域,尤其涉及一种电池包横梁总成、电池包以及车辆。该电池包横梁总成包括内横梁、外边梁以及连接纵梁;内横梁位于外边梁的内侧,连接纵梁分别连接在内横梁和外边梁之间,且连接纵梁上设置有贯穿连接纵梁的吊挂套筒,吊挂套筒的顶端用于与电池包的上壳体连接,吊挂套筒的底端用于与电池包的下箱体连接;内横梁、外边梁、连接纵梁和吊挂套筒一体压铸成型,即可获得该电池包横梁总成的结构,而无需使用额外的零部件,从而简化了该电池包横梁总成的成型过程,并在一定程度上减小了该电池包横梁总成的重量,实现了该电池包横梁总成的轻量化效果。

Figure 202221412059

The present disclosure relates to the technical field of vehicles, in particular to a battery pack beam assembly, a battery pack and a vehicle. The battery pack beam assembly includes an inner beam, an outer beam and a connecting longitudinal beam; the inner beam is located on the inner side of the outer beam, and the connecting longitudinal beam is respectively connected between the inner beam and the outer beam, and the connecting longitudinal beam is provided with a connecting longitudinal beam The hanging sleeve, the top of the hanging sleeve is used to connect with the upper shell of the battery pack, and the bottom end of the hanging sleeve is used to connect with the lower box of the battery pack; the inner beam, the outer beam, and the connecting longitudinal beam The structure of the battery pack beam assembly can be obtained by integral die-casting with the hanging sleeve without using additional parts, which simplifies the forming process of the battery pack beam assembly and reduces the cost to a certain extent. The weight of the battery pack beam assembly realizes the lightweight effect of the battery pack beam assembly.

Figure 202221412059

Description

电池包横梁总成、电池包以及车辆Battery pack beam assembly, battery pack and vehicle

技术领域technical field

本公开涉及车辆技术领域,尤其涉及一种电池包横梁总成、电池包以及车辆。The present disclosure relates to the technical field of vehicles, in particular to a battery pack beam assembly, a battery pack and a vehicle.

背景技术Background technique

新能源汽车凭借其能耗低、驾驶性能优异、环境友好、高科技加成等多种优势,在近几年取得了飞速的发展。动力电池系统作为新能源汽车的重要组成部分,是整车的能量来源,并承担着储存电能、放电、充电、电池管理等功能。New energy vehicles have achieved rapid development in recent years by virtue of their advantages such as low energy consumption, excellent driving performance, environmental friendliness, and high-tech additions. As an important part of new energy vehicles, the power battery system is the energy source of the vehicle and undertakes the functions of storing electric energy, discharging, charging, and battery management.

电池包横梁总成主要包括多个梁段以及连接件,现有技术在装配电池包横梁总成时,需要使用一些零部件将多个梁段和连接件依次连接起来。The battery pack beam assembly mainly includes multiple beam sections and connectors. In the prior art, when assembling the battery pack beam assembly, it is necessary to use some parts to connect multiple beam segments and connectors in sequence.

也就是说,现有技术在装配电池包横梁总成时,装配过程较为复杂,且装配过程中所需的零部件较多,从而在一定程度上增加了整个电池包横梁总成的重量。That is to say, in the prior art, when assembling the battery pack beam assembly, the assembly process is relatively complicated, and many parts are required in the assembly process, thus increasing the weight of the entire battery pack beam assembly to a certain extent.

实用新型内容Utility model content

为了解决上述技术问题,本公开提供了一种电池包横梁总成、电池包以及车辆。In order to solve the above technical problems, the present disclosure provides a battery pack beam assembly, a battery pack and a vehicle.

第一方面,本公开提供了一种电池包横梁总成,包括内横梁、外边梁以及连接纵梁;In a first aspect, the present disclosure provides a battery pack beam assembly, including an inner beam, an outer beam, and a connecting longitudinal beam;

所述内横梁连接于所述外边梁的内侧,所述连接纵梁连接在所述内横梁和所述外边梁之间,且所述连接纵梁上设置有贯穿所述连接纵梁的吊挂套筒,所述吊挂套筒的顶端用于与电池包的上壳体连接,所述吊挂套筒的底端用于与所述电池包的下箱体连接;The inner cross beam is connected to the inner side of the outer side beam, the connecting longitudinal beam is connected between the inner cross beam and the outer side beam, and the connecting longitudinal beam is provided with a hanger penetrating through the connecting longitudinal beam A sleeve, the top end of the hanging sleeve is used to connect with the upper casing of the battery pack, and the bottom end of the hanging sleeve is used to connect with the lower box of the battery pack;

所述内横梁、所述外边梁、所述连接纵梁和所述吊挂套筒一体压铸成型。The inner beam, the outer side beam, the connecting longitudinal beam and the hanging sleeve are integrally formed by die-casting.

可选地,所述吊挂套筒的顶端设置有用于与所述上壳体密封配合的第一密封槽,且所述第一密封槽内设置有第一密封圈;Optionally, the top end of the hanging sleeve is provided with a first sealing groove for sealingly fitting with the upper casing, and a first sealing ring is arranged in the first sealing groove;

和/或,所述吊挂套筒的底端设置有用于与所述下箱体密封配合的第二密封槽,且所述第二密封槽内设置有第二密封圈。And/or, the bottom end of the hanging sleeve is provided with a second sealing groove for sealingly fitting with the lower box body, and a second sealing ring is arranged in the second sealing groove.

可选地,所述吊挂套筒的顶部设置有朝向所述吊挂套筒的底部方向凹陷的第一沉台,所述第一沉台上开设有用于连接所述上壳体的第一螺纹孔;Optionally, the top of the hanging sleeve is provided with a first sunken platform that is sunken toward the bottom of the hanging sleeve, and a first platform for connecting the upper shell is opened on the first sunken platform. Threaded hole;

和/或,所述吊挂套筒的底部设置有朝向所述吊挂套筒的顶部方向凹陷的第二沉台,所述第二沉台上开设有用于连接所述下箱体的第二螺纹孔。And/or, the bottom of the hanging sleeve is provided with a second sinking platform that is sunken toward the top of the hanging sleeve, and a second sinking platform for connecting the lower box is opened on the second sinking platform. Threaded hole.

可选地,所述外边梁上设置有用于安装防爆阀的防爆阀固定结构和用于安装电气接插件的接插固定结构;Optionally, an explosion-proof valve fixing structure for installing an explosion-proof valve and a plug-in fixing structure for installing an electrical connector are provided on the outer beam;

所述防爆阀固定结构、所述接插固定结构与所述外边梁一体压铸成型。The explosion-proof valve fixing structure, the plug fixing structure and the outer side beam are die-cast integrally.

可选地,所述电池包横梁总成的底部还设置有用于连接所述电池包内的电气件的安装挂耳,所述安装挂耳与所述电池包横梁总成一体压铸成型。Optionally, the bottom of the battery pack beam assembly is also provided with mounting lugs for connecting electrical components in the battery pack, and the mounting lugs are die-cast integrally with the battery pack beam assembly.

可选地,所述安装挂耳的数量为多个,多个所述安装挂耳沿所述连接纵梁和所述外边梁的底部间隔排布。Optionally, there are multiple installation lugs, and the multiple installation lugs are arranged at intervals along the bottom of the connecting longitudinal beam and the outer side rail.

可选地,所述内横梁上设置有用于连接所述下箱体的中空固定结构,所述中空固定结构与所述内横梁一体压铸成型;Optionally, the inner beam is provided with a hollow fixing structure for connecting the lower box, and the hollow fixing structure is die-cast integrally with the inner beam;

所述中空固定结构的底端设置有用于与所述下箱体密封配合的第三密封槽,且所述第三密封槽内设置有第三密封圈;所述中空固定结构的底端还设置有用于连接所述下箱体的第三螺纹孔。The bottom end of the hollow fixed structure is provided with a third sealing groove for sealing fit with the lower box, and a third sealing ring is arranged in the third sealing groove; the bottom end of the hollow fixed structure is also provided with There is a third threaded hole for connecting the lower box.

第二方面,本公开提供了一种电池包,包括模组端板以及如上所述的电池包横梁总成;In a second aspect, the present disclosure provides a battery pack, including a module end plate and the above-mentioned battery pack beam assembly;

所述模组端板设置于所述内横梁的远离所述外边梁的一侧,所述模组端板与所述电池包横梁总成一体压铸成型。The module end plate is arranged on a side of the inner beam away from the outer side beam, and the module end plate is die-cast integrally with the battery pack beam assembly.

可选地,所述模组端板的远离所述内横梁的一侧设置有用于对所述电池包的电芯组进行限位的限位面、用于对所述电池包的水冷板配合的缺口、用于连接所述电池包的内部纵梁的连接部、朝向靠近所述外边梁方向凹陷的减重槽;Optionally, the side of the module end plate away from the inner cross beam is provided with a limiting surface for limiting the cell pack of the battery pack, and for cooperating with the water cooling plate of the battery pack The notch, the connection part used to connect the inner longitudinal beam of the battery pack, and the weight-reducing groove sunken towards the direction close to the outer side beam;

所述电池包横梁总成的顶部对应所述内横梁和所述模组端板的位置设置有用于固定电池包铜排基座的卡槽;The top of the battery pack beam assembly is provided with a slot for fixing the battery pack copper bar base corresponding to the position of the inner beam and the module end plate;

所述电池包横梁总成的两侧设置有用于连接所述电池包的边梁的螺栓连接矩阵。Bolt connection matrices for connecting side beams of the battery pack are provided on both sides of the battery pack beam assembly.

第三方面,本公开提供了一种车辆,包括如上所述的电池包。In a third aspect, the present disclosure provides a vehicle, including the above-mentioned battery pack.

本公开实施例提供的技术方案与现有技术相比具有如下优点:Compared with the prior art, the technical solutions provided by the embodiments of the present disclosure have the following advantages:

本公开提供的电池包横梁总成、电池包以及车辆,通过使内横梁、外边梁、连接纵梁以及吊挂套筒一体压铸成型,与现有技术相比,无需使用额外的零部件对上述各部分进行连接,从而简化了该电池包横梁总成的装配过程。The battery pack beam assembly, the battery pack and the vehicle provided by the present disclosure are integrally formed by die-casting the inner beam, the outer side beam, the connecting longitudinal beam and the hanging sleeve. Compared with the prior art, there is no need to use additional parts to The various parts are connected, thereby simplifying the assembly process of the battery pack beam assembly.

进一步的,由于该电池包横梁总成是通过一体压铸成型的,所以在一定程度上可以避免散件拼接变形的问题出现,提高了该电池包横梁总成的整体结构强度和刚度。Further, since the battery pack beam assembly is formed by integral die-casting, the problem of splicing and deformation of parts can be avoided to a certain extent, and the overall structural strength and rigidity of the battery pack beam assembly are improved.

此外,由于无需额外的零部件,所以在一定程度上减小了该电池包横梁总成的重量,实现了该电池包横梁总成的轻量化效果。In addition, since no additional components are required, the weight of the battery pack beam assembly is reduced to a certain extent, and the weight reduction effect of the battery pack beam assembly is achieved.

附图说明Description of drawings

此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本公开的实施例,并与说明书一起用于解释本公开的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the disclosure and together with the description serve to explain the principles of the disclosure.

为了更清楚地说明本公开实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present disclosure or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, for those of ordinary skill in the art, In other words, other drawings can also be obtained from these drawings without paying creative labor.

图1为本公开实施例所述的电池包的结构示意图;FIG. 1 is a schematic structural diagram of a battery pack according to an embodiment of the present disclosure;

图2为本公开实施例所述的电池包的俯视结构示意图;FIG. 2 is a schematic top view of the battery pack according to an embodiment of the present disclosure;

图3为本公开实施例所述的电池包的斜视结构示意图;FIG. 3 is a schematic diagram of the oblique structure of the battery pack described in the embodiment of the present disclosure;

图4为本公开实施例所述的电池包中吊挂套筒的结构示意图;4 is a schematic structural diagram of a hanging sleeve in a battery pack according to an embodiment of the present disclosure;

图5为本公开实施例所述的电池包中中空固定结构的结构示意图;FIG. 5 is a schematic structural diagram of a hollow fixing structure in a battery pack according to an embodiment of the present disclosure;

图6为本公开实施例所述的电池包卡槽的结构示意图。FIG. 6 is a schematic structural diagram of a battery pack slot according to an embodiment of the present disclosure.

附图标记:Reference signs:

1、内横梁;2、连接纵梁;3、安装挂耳、4、卡槽;41、卡针;5、吊挂套筒;51、第一密封槽;52、第一沉台;53、第二沉台;54、第二密封槽;6、接插固定结构;7、外边梁;8、防爆阀固定结构;9、螺栓连接矩阵;10、限位面;11、中空固定结构;12、缺口;13、连接部;14、减重槽;15、第三密封槽;16、第三螺纹孔;17、安装凸台。1. Inner beam; 2. Connecting longitudinal beam; 3. Mounting lug; 4. Card slot; 41. Card pin; 5. Hanging sleeve; 51. First sealing groove; 52. First sinking platform; 53. The second sinking platform; 54, the second sealing groove; 6, the plugging and fixing structure; 7, the outer beam; 8, the fixed structure of the explosion-proof valve; 9, the bolt connection matrix; 10, the limit surface; , Notch; 13, Connecting part; 14, Weight reduction groove; 15, The third sealing groove; 16, The third threaded hole; 17, Mounting boss.

具体实施方式detailed description

为了能够更清楚地理解本公开的上述目的、特征和优点,下面将对本公开的方案进行进一步描述。需要说明的是,在不冲突的情况下,本公开的实施例及实施例中的特征可以相互组合。In order to more clearly understand the above objects, features and advantages of the present disclosure, the solutions of the present disclosure will be further described below. It should be noted that, in the case of no conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other.

在下面的描述中阐述了很多具体细节以便于充分理解本公开,但本公开还可以采用其他不同于在此描述的方式来实施;显然,说明书中的实施例只是本公开的一部分实施例,而不是全部的实施例。In the following description, many specific details are set forth in order to fully understand the present disclosure, but the present disclosure can also be implemented in other ways than described here; obviously, the embodiments in the description are only some of the embodiments of the present disclosure, and Not all examples.

参照图1至图6所示,本实施例提供一种电池包横梁总成,该电池包横梁总成具体包括内横梁1、外边梁7以及两个连接纵梁2。Referring to FIGS. 1 to 6 , this embodiment provides a battery pack beam assembly, which specifically includes an inner beam 1 , an outer side beam 7 and two connecting longitudinal beams 2 .

其中,内横梁1位于外边梁7的内侧,两个连接纵梁2分别连接在内横梁1和外边梁7之间,该电池包横梁总成的整体结构近似为三角形,结构刚度好,两个连接纵梁2的设置,起到了明显的结构加强作用,使整个结构获得了优异的强度和刚度性能。Among them, the inner beam 1 is located inside the outer beam 7, and two connecting longitudinal beams 2 are respectively connected between the inner beam 1 and the outer beam 7. The overall structure of the battery pack beam assembly is approximately triangular, with good structural rigidity. The setting of the connecting longitudinal beam 2 plays an obvious role in strengthening the structure, so that the whole structure obtains excellent strength and rigidity performance.

同时,连接纵梁2上设置有贯穿连接纵梁2的吊挂套筒5。其中,吊挂套筒5的顶端与电池包的上壳体连接,吊挂套筒5的底端与电池包的下箱体连接,具体地,吊挂套筒5的底端主要和和下箱体中的水冷板、电池底板以及底护板等零件进行连接。Meanwhile, the connecting longitudinal beam 2 is provided with a hanging sleeve 5 penetrating through the connecting longitudinal beam 2 . Wherein, the top end of the hanging sleeve 5 is connected with the upper shell of the battery pack, and the bottom end of the hanging sleeve 5 is connected with the lower box of the battery pack. The water cooling plate, battery bottom plate and bottom guard plate in the box are connected.

具体实施时,内横梁1、外边梁7、连接纵梁2和吊挂套筒5一体压铸成型,即可获得该电池包横梁总成的结构,无需使用额外的零部件,从而简化了该电池包横梁总成的成型过程,并在一定程度上减小了该电池包横梁总成的重量,实现了该电池包横梁总成的轻量化效果,同时也大大提升了整个电池包横梁总成的强度。In specific implementation, the inner beam 1, the outer beam 7, the connecting longitudinal beam 2 and the hanging sleeve 5 are integrally die-cast to obtain the structure of the battery pack beam assembly without using additional parts, thus simplifying the battery life. The forming process of the battery pack beam assembly reduces the weight of the battery pack beam assembly to a certain extent, realizes the lightweight effect of the battery pack beam assembly, and greatly improves the weight of the entire battery pack beam assembly. strength.

本实施例提供的电池包横梁总成,通过使内横梁1、外边梁7、两个连接纵梁2以及吊挂套筒5一体压铸成型,与现有技术相比,无需使用额外的零部件对上述各部分进行连接,从而简化了该电池包横梁总成的装配过程;由于该电池包横梁总成是通过一体压铸成型的,所以在一定程度上可以避免散件拼接变形的问题出现,提高了该电池包横梁总成的整体结构强度和刚度;此外,由于无需额外的零部件,所以在一定程度上减小了该电池包横梁总成的重量,实现了该电池包横梁总成的轻量化效果。The battery pack crossbeam assembly provided in this embodiment is formed by integral die-casting of the inner crossbeam 1, the outer side beam 7, the two connecting longitudinal beams 2 and the hanging sleeve 5. Compared with the prior art, no additional parts are needed The above-mentioned parts are connected, thereby simplifying the assembly process of the battery pack beam assembly; since the battery pack beam assembly is formed by integral die-casting, the problem of splicing and deformation of the parts can be avoided to a certain extent, improving The overall structural strength and rigidity of the battery pack beam assembly are improved; in addition, since no additional parts are required, the weight of the battery pack beam assembly is reduced to a certain extent, and the light weight of the battery pack beam assembly is realized. Quantify the effect.

在本实施例中,可以在吊挂套筒5的顶端设置与上壳体密封配合的第一密封槽51,且第一密封槽51内设置有第一密封圈,从而提高了吊挂套筒5与上壳体之间的密封性。In this embodiment, a first sealing groove 51 sealingly fitted with the upper casing can be provided on the top of the hanging sleeve 5, and a first sealing ring is arranged in the first sealing groove 51, thereby improving the suspension sleeve. 5 and the tightness between the upper shell.

同时,吊挂套筒5的底端也可以设置与下箱体密封配合的第二密封槽54,且第二密封槽54内设置有第二密封圈,以提高吊挂套筒5与下箱体之间的密封性,进而使得电池包横梁总成与电池包之间形成相对完全密封的空间,提高了整个电池包横梁总成与电池包之间的密封性,防止外部环境中的水分、尘土等杂质进入至该电池包横梁总成中,进一步保护了该电池包横梁总成的结构。Simultaneously, the bottom of the hanging sleeve 5 can also be provided with a second sealing groove 54 that is sealingly matched with the lower box body, and a second sealing ring is arranged in the second sealing groove 54 to improve the connection between the hanging sleeve 5 and the lower box. The tightness between the body, and then make the battery pack beam assembly and the battery pack to form a relatively completely sealed space, improve the sealing between the entire battery pack beam assembly and the battery pack, prevent moisture in the external environment, Impurities such as dust enter into the battery pack beam assembly, further protecting the structure of the battery pack beam assembly.

在另一些实施例中,也可以仅在吊挂套筒5的顶端设置上述第一密封槽51,或者,也可以仅在吊挂套筒5的底端设置与下箱体密封配合的第二密封槽54。In some other embodiments, the above-mentioned first sealing groove 51 may also be provided only at the top end of the hanging sleeve 5, or the second sealing groove 51 that is sealingly fitted with the lower box may only be provided at the bottom end of the hanging sleeve 5. Seal groove 54 .

在本实施例中,可以在吊挂套筒5的顶部设置朝向吊挂套筒5的底部方向凹陷的第一沉台52,第一沉台52上开设连接上壳体的第一螺纹孔,以通过可与第一螺纹孔匹配连接的螺栓或类螺栓件将上壳体与吊挂套筒5的顶部更为牢固且可靠地连接在一起。In this embodiment, the top of the hanging sleeve 5 may be provided with a first sinking platform 52 sunken toward the bottom of the hanging sleeve 5, and the first sinking platform 52 is provided with a first threaded hole connecting the upper casing. The upper casing and the top of the hanging sleeve 5 are more firmly and reliably connected together through bolts or bolt-like parts that can be matched with the first threaded holes.

同时,吊挂套筒5的底部也可以设置朝向吊挂套筒5的顶部方向凹陷的第二沉台53,第二沉台53上开设连接下箱体的第二螺纹孔,以通过可与第二螺纹孔匹配连接的螺栓或类螺栓件将上壳体与吊挂套筒5的底部更为牢固且可靠地连接在一起,进而进一步提高了电池包横梁总成和电池包之间的连接强度。Simultaneously, the bottom of hanging sleeve 5 also can be provided with the second sinking platform 53 that is sunken toward the top direction of hanging sleeve 5, offers the second threaded hole that connects lower casing on the second sinking platform 53, to pass can be connected with The bolts or bolt-like parts matched to the second threaded holes connect the upper casing and the bottom of the hanging sleeve 5 more firmly and reliably, thereby further improving the connection between the battery pack beam assembly and the battery pack strength.

在另一些实施例中,也可以仅在吊挂套筒5的顶部设置朝向吊挂套筒5的底部方向凹陷的第一沉台52,并在第一沉台52上开设连接上壳体的第一螺纹孔,或者,也可以仅在吊挂套筒5的底部设置朝向吊挂套筒5的顶部方向凹陷的第二沉台53,第二沉台53上开设连接下箱体的第二螺纹孔。In some other embodiments, it is also possible to set only the top of the hanging sleeve 5 on the top of the hanging sleeve 5, which is sunken toward the bottom of the hanging sleeve 5, and the first sinking platform 52 is opened to connect the upper casing. The first threaded hole, or only the bottom of the hanging sleeve 5 can be provided with a second sinking platform 53 that is sunken toward the top of the hanging sleeve 5, and the second sinking platform 53 is opened to connect the second box of the lower box. Threaded hole.

当然,吊挂套筒5的顶部也可以通过铆接、胶粘等连接方式与上壳体连接;同样地,吊挂套筒5的底部也可以通过铆接、胶粘等连接方式与下箱体连接,只要能够使吊挂套筒5的两端分别与上壳体以及下箱体牢固地连接在一起即可,可以根据具体情况任意选用。Of course, the top of the hanging sleeve 5 can also be connected with the upper casing by riveting, gluing, etc.; similarly, the bottom of the hanging sleeve 5 can also be connected with the lower casing by riveting, gluing, etc. , as long as the two ends of the hanging sleeve 5 can be firmly connected with the upper casing and the lower box body respectively, it can be selected arbitrarily according to specific conditions.

参照图1所示,外边梁7上设置有安装防爆阀的防爆阀固定结构8和安装电气接插件的接插固定结构6。其中,防爆阀上设置有第一安装头,第一安装头具体可以为第一安装孔,防爆阀固定结构8上设置有与防爆阀的第一安装孔一一对应的第一固定孔。具体地,防爆阀通过穿设在第一安装孔和第一固定孔中的紧固件固定在外边梁7上,紧固件具体可以为螺钉等。具体实现时,第一安装孔和第一固定孔分别可以是两个,也可以是多个,至少设置两个第一安装孔和第一固定孔有利于将防爆阀牢牢固定在外边梁7上,进而提高整个电池包横梁总成结构的稳定性,避免防爆阀脱离外边梁7而影响防爆阀的防爆效果。在本实施例中,防爆阀固定结构8的固定面为圆形面,圆形固定面的两边设置有两个连接耳,两个连接耳上分别设置有一个第一固定孔。具体实施时,可根据实际需求、防爆阀固定结构8以及防爆阀的尺寸分别调整其上的第一固定孔和第一安装孔的数量。As shown in FIG. 1 , an explosion-proof valve fixing structure 8 for installing an explosion-proof valve and a plug-in fixing structure 6 for installing an electrical connector are provided on the outer side beam 7 . Wherein, the explosion-proof valve is provided with a first installation head, which can be specifically a first installation hole, and the explosion-proof valve fixing structure 8 is provided with first fixing holes corresponding to the first installation holes of the explosion-proof valve. Specifically, the explosion-proof valve is fixed on the outer side sill 7 through fasteners passed through the first installation hole and the first fixing hole, and the fasteners may specifically be screws or the like. During specific implementation, the number of the first installation hole and the first fixing hole can be two or more, and at least two first installation holes and the first fixing hole are provided to help firmly fix the explosion-proof valve on the outer side beam 7 In this way, the stability of the entire battery pack beam assembly structure can be improved, and the explosion-proof effect of the explosion-proof valve can be prevented from being separated from the outer beam 7 to prevent the explosion-proof valve from being affected. In this embodiment, the fixing surface of the explosion-proof valve fixing structure 8 is a circular surface, two connecting ears are arranged on both sides of the circular fixing surface, and a first fixing hole is respectively arranged on the two connecting ears. During specific implementation, the numbers of the first fixing holes and the first installation holes thereon can be adjusted according to actual needs, the size of the explosion-proof valve fixing structure 8 and the explosion-proof valve.

同样地,电气接插件上同样设置有第二安装头,第二安装头具体可以为第二安装孔,且电气接插件与外边梁7上接插固定结构6的连接关系可以参考上述防爆阀和防爆阀固定结构8的连接关系进行,在此不再一一赘述。Similarly, the electrical connector is also provided with a second installation head, the second installation head can specifically be a second installation hole, and the connection relationship between the electrical connector and the plugging and fixing structure 6 on the outer side beam 7 can refer to the above-mentioned explosion-proof valve and The connection relationship of the explosion-proof valve fixing structure 8 is carried out, and details will not be repeated here.

在本实施例中,接插固定结构6的固定面为方形面,方形固定面的四个边角均设置一个与第二安装孔一一对应的第二固定孔。具体实施时,可根据实际需求、接插固定结构6以及电气接插件的尺寸分别调整其上的第二固定孔和第二安装孔的数量。In this embodiment, the fixing surface of the plugging and fixing structure 6 is a square surface, and each of the four corners of the square fixing surface is provided with a second fixing hole corresponding to the second installation hole one by one. During specific implementation, the numbers of the second fixing holes and the second mounting holes thereon can be adjusted according to actual needs, the size of the plug fixing structure 6 and the electrical connector.

具体实施时,防爆阀固定结构8、接插固定结构6与外边梁7一体压铸成型,从而提高了防爆阀固定结构8、接插固定结构6与外边梁7的连接强度,确保了防爆阀以及电气接插件的固定效果。During specific implementation, the explosion-proof valve fixed structure 8, the plug-in fixed structure 6 and the outer side beam 7 are integrally die-cast, thereby improving the connection strength of the explosion-proof valve fixed structure 8, the plug-in fixed structure 6 and the outer side beam 7, ensuring the explosion-proof valve and the outer side beam 7. Fixing effect of electrical connectors.

在一些具体实施中,电池包横梁总成的底部还设置有连接电池包内的电气件的安装挂耳3,安装挂耳3与电池包横梁总成一体压铸成型,从而提高了安装挂耳3与电池包横梁总成之间连接的稳定性和可靠性。In some specific implementations, the bottom of the battery pack crossbeam assembly is also provided with mounting lugs 3 that connect the electrical components in the battery pack. The stability and reliability of the connection with the battery pack beam assembly.

可以理解的是,安装挂耳3上开设有第三固定孔,同时电池包内的电气件上设置有与第三固定孔一一对应的第三安装孔,电气件通过穿设在第三安装孔和第三固定孔中的紧固件固定在电池包横梁总成上,紧固件具体可以为螺钉、铆钉等,进而有利于将电气件牢固地连接在电池包横梁总成上。当然,电气件也可以通过胶粘等方式固定在电池包横梁总成的底部,只要能够实现电气件和电池包横梁总成之间的稳固连接即可,可以根据具体情况任意选用。It can be understood that the mounting lug 3 is provided with a third fixing hole, and at the same time, the electrical components in the battery pack are provided with third mounting holes corresponding to the third fixing holes one by one, and the electrical components pass through the third mounting holes. The fasteners in the hole and the third fixing hole are fixed on the battery pack crossbeam assembly. The fasteners can be screws, rivets, etc., which is conducive to firmly connecting the electrical components to the battery pack crossbeam assembly. Of course, the electrical parts can also be fixed on the bottom of the battery pack crossbeam assembly by gluing, etc., as long as a stable connection between the electrical parts and the battery pack crossbeam assembly can be achieved, and can be selected arbitrarily according to specific conditions.

具体地,安装挂耳3为多个,多个安装挂耳3沿连接纵梁2和外边梁7的底部间隔排布,以更进一步地提高该电池包横梁总成对电池包内的电气件的固定效果和连接强度,结构紧凑。在本实施例中,安装挂耳3具体为五个,五个安装挂耳3分别间隔排布在连接纵梁2和外边梁7相对的侧面上。当然,安装挂耳3的个数以及排布方式和排布间隙可以根据实际的电气件固定需求和电气件结构进行灵活设计,只要能够满足将电气件牢牢固定在电池包横梁总成上即可,可依据实际情况任意选用,在此不作过多限制。Specifically, there are a plurality of mounting lugs 3, and the plurality of mounting lugs 3 are arranged at intervals along the bottom connecting the longitudinal beam 2 and the outer side beam 7, so as to further improve the impact of the battery pack beam assembly on the electrical components in the battery pack. Excellent fixing effect and connection strength, compact structure. In this embodiment, there are specifically five mounting lugs 3 , and the five mounting lugs 3 are respectively arranged at intervals on opposite sides of the connecting longitudinal beam 2 and the outer side rail 7 . Of course, the number of mounting lugs 3 and the arrangement and arrangement gap can be flexibly designed according to the actual electrical component fixing requirements and the electrical component structure, as long as the electrical components can be firmly fixed on the battery pack beam assembly. Yes, it can be selected arbitrarily according to the actual situation, and there are no too many restrictions here.

参照图3所示,通过在内横梁1上设置连接下箱体的中空固定结构11,其中,中空固定结构11具体为上下贯通式结构,实现了均匀壁厚的设计,使得在保证中空固定结构11自身强度的同时,也进一步实现了减重的效果,达到了轻量化设计的目的。同时,中空固定结构11与内横梁1一体压铸成型,从而提高了中空固定结构11与内横梁1之间的整体性和连接强度。Referring to Fig. 3, by setting the hollow fixed structure 11 connected to the lower box on the inner beam 1, wherein the hollow fixed structure 11 is specifically a vertical through-type structure, which realizes the design of uniform wall thickness, so that the hollow fixed structure can be guaranteed 11 In addition to its own strength, it also further achieves the effect of weight reduction and achieves the purpose of lightweight design. At the same time, the hollow fixing structure 11 and the inner beam 1 are die-cast integrally, thereby improving the integrity and connection strength between the hollow fixing structure 11 and the inner beam 1 .

进一步地,通过在中空固定结构11的底端设置与下箱体密封配合的第三密封槽15,且第三密封槽15内设置有第三密封圈,进而进一步保证了下箱体与中空固定结构11之间的密封性能。此外,中空固定结构11的底端还设置了连接下箱体的第三螺纹孔16,进而使得中空固定结构11和下箱体之间的连接更为可靠,实现了对下箱体的良好固定。当然,中空固定结构11和下箱体也可以通过铆接、胶粘等其他连接方式进行连接,只要能够将下箱体牢牢与中空固定结构11固定在一起即可。Further, by setting the third sealing groove 15 which is sealingly matched with the lower box body at the bottom end of the hollow fixing structure 11, and the third sealing ring is arranged in the third sealing groove 15, thereby further ensuring that the lower box body is fixed with the hollow body. Sealing properties between structures 11. In addition, the bottom end of the hollow fixing structure 11 is also provided with a third threaded hole 16 connecting the lower box body, thereby making the connection between the hollow fixing structure 11 and the lower box body more reliable and achieving a good fixation of the lower box body . Of course, the hollow fixing structure 11 and the lower box body can also be connected by riveting, gluing and other connection methods, as long as the lower box body can be firmly fixed with the hollow fixing structure 11 .

具体实施时,中空固定结构11的底端主要与下箱体中的水冷板、电池底板、底护板等部件进行连接。为了更进一步地提高电池包横梁总成对底护板的固定效果,在外边梁7的底部还设置了用于与底护板连接的安装凸台17,安装凸台17与电池包横梁总成一体压铸成型。其中,安装凸台17为多个,多个安装凸台17沿外边梁7的底部间隔排布。具体地,底护板可以通过螺栓、铆钉等与安装凸台17连接在一起。当然,底护板也可以通过胶粘的方式与安装凸台17进行连接。During specific implementation, the bottom end of the hollow fixing structure 11 is mainly connected with components such as the water cooling plate, the battery bottom plate, and the bottom guard plate in the lower box. In order to further improve the fixing effect of the battery pack beam assembly on the bottom guard plate, a mounting boss 17 for connecting with the bottom guard plate is also provided at the bottom of the outer beam 7, and the mounting boss 17 and the battery pack beam assembly One-piece die-casting. Wherein, there are a plurality of installation bosses 17 , and the plurality of installation bosses 17 are arranged at intervals along the bottom of the outer side rail 7 . Specifically, the bottom guard plate can be connected with the installation boss 17 through bolts, rivets and the like. Certainly, the bottom guard plate can also be connected with the installation boss 17 by gluing.

本实施例还提供了一种电池包,该电池包具体包括模组端板以及电池包横梁总成。This embodiment also provides a battery pack, which specifically includes a module end plate and a battery pack beam assembly.

其中,本实施例中的电池包横梁总成的具体结构和实现原理与上述电池包横梁总成相同,并能带来相同或者类似的技术效果。Wherein, the specific structure and realization principle of the battery pack beam assembly in this embodiment are the same as those of the above battery pack beam assembly, and can bring the same or similar technical effects.

具体实施时,模组端板位于内横梁1的远离外边梁7的一侧,模组端板与电池包横梁总成一体压铸成型,即,将模组端板同样集成到电池包横梁总成中,在实现了模组端板以及电池包横梁总成之间结构集成的同时,也进一步将模组端板的功能集成至电池包横梁总成中,达到了整个电池包结构简洁化和轻量化的目的。During specific implementation, the module end plate is located on the side of the inner beam 1 away from the outer beam 7, and the module end plate and the battery pack beam assembly are integrally die-cast, that is, the module end plate is also integrated into the battery pack beam assembly In the process, while realizing the structural integration between the module end plate and the battery pack beam assembly, the functions of the module end plate are further integrated into the battery pack beam assembly, achieving a simplification and light weight of the entire battery pack structure. purpose of quantification.

参照图3所示,通过在模组端板的远离内横梁1的一侧设置对电池包的电芯组进行限位的限位面10,以配合电池包内的横梁和纵梁对电芯组进行限位。此外,模组端板的远离内横梁1的一侧还设置了对电池包的水冷板配合的缺口12,以对电池包的水冷板的位置进行固定。同时,模组端板的远离内横梁1的一侧也设置了连接电池包的内部纵梁的连接部13,以将电池包通过螺栓、铆接、胶粘等连接方式与模组端板连接在一起。模组端板的远离内横梁1的一侧还设置了朝向靠近外边梁7方向凹陷的减重槽14,以更进一步地实现对整个模组端板的减重效果。Referring to Figure 3, by setting a limit surface 10 on the side of the module end plate away from the inner cross beam 1 to limit the cell group of the battery pack, the cells can be aligned with the cross beams and longitudinal beams in the battery pack. The group is limited. In addition, a notch 12 for matching the water cooling plate of the battery pack is provided on the side away from the inner beam 1 of the module end plate, so as to fix the position of the water cooling plate of the battery pack. At the same time, the side of the module end plate far away from the inner beam 1 is also provided with a connecting part 13 connected to the inner longitudinal beam of the battery pack, so as to connect the battery pack to the module end plate through bolts, riveting, gluing, etc. Together. The side of the module end plate far away from the inner beam 1 is also provided with a weight-reducing groove 14 that is sunken towards the direction of the outer side beam 7, so as to further realize the weight reduction effect on the entire module end plate.

进一步地,电池包横梁总成的顶部对应内横梁1和模组端板的位置设置有固定电池包铜排基座的卡槽4,卡槽4中包括有卡针41,具体实施时,只需将电池包铜排基座对应插入至卡槽4中与卡针41卡合,即可实现电池包铜排基座与电池包横梁总成和模组端板的良好固定,固定方式便捷,结构紧凑,且卡槽4与电池包横梁总成一体压铸成型。Further, the top of the battery pack beam assembly is provided with a slot 4 for fixing the battery pack copper bar base at the position corresponding to the inner beam 1 and the end plate of the module. The slot 4 includes a pin 41. During specific implementation, only The base of the battery pack copper bar needs to be inserted into the card slot 4 to engage with the card pin 41, so that the base of the battery pack copper bar, the battery pack beam assembly and the module end plate can be well fixed, and the fixing method is convenient. The structure is compact, and the card slot 4 and the battery pack beam assembly are integrally die-cast.

同时,电池包横梁总成的两侧设置用于连接电池包的左右边梁的螺栓连接矩阵9,从而提高了电池包横梁总成与电池包边梁之间的连接强度,进而提高了螺栓连接矩阵9与电池包横梁总成之间的整体性和连接强度。在本实施例中,螺栓连接矩阵9具体为六边形螺栓连接矩阵9,进而进一步地提高了电池包横梁总成与电池包边梁之间的连接强度。具体实施时,螺栓连接矩阵9的边数可以根据实际需求以及电池包横梁总成和电池包边梁的尺寸进行设计,只要能够满足电池包横梁总成和电池包边梁之间的牢固连接即可。可以理解的是,电池包横梁总成和电池包边梁也可以通过铆接、胶粘等连接方式连接在一起。At the same time, the two sides of the battery pack beam assembly are provided with a bolt connection matrix 9 for connecting the left and right side beams of the battery pack, thereby improving the connection strength between the battery pack beam assembly and the battery pack side beam, thereby improving the bolt connection. Integrity and connection strength between the matrix 9 and the battery pack beam assembly. In this embodiment, the bolt connection matrix 9 is specifically a hexagonal bolt connection matrix 9, which further improves the connection strength between the battery pack beam assembly and the battery pack edge beam. During specific implementation, the number of sides of the bolt connection matrix 9 can be designed according to actual needs and the size of the battery pack beam assembly and the battery pack edge beam, as long as the firm connection between the battery pack beam assembly and the battery pack edge beam can be satisfied. Can. It can be understood that the battery pack beam assembly and the battery pack edge beam can also be connected together by riveting, gluing and other connection methods.

本实施例还提供了一种车辆,包括电池包。This embodiment also provides a vehicle, including a battery pack.

其中,本实施例中的电池包的具体结构和实现原理与上述电池包相同,并能带来相同或者类似的技术效果。Wherein, the specific structure and implementation principle of the battery pack in this embodiment are the same as those of the above-mentioned battery pack, and can bring about the same or similar technical effects.

需要说明的是,在本文中,诸如“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relative terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply these No such actual relationship or order exists between entities or operations. Moreover, the term "comprising" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements but also other elements not expressly listed, Or also include elements inherent in such a process, method, article or apparatus. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.

以上所述仅是本公开的具体实施方式,使本领域技术人员能够理解或实现本公开。对这些实施例的多种修改对本领域的技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本公开的精神或范围的情况下,在其它实施例中实现。因此,本公开将不会被限制于本文所述的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above descriptions are only specific implementation manners of the present disclosure, so that those skilled in the art can understand or implement the present disclosure. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present disclosure. Therefore, the present disclosure will not be limited to the embodiments described herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

1. A battery pack beam assembly is characterized by comprising an inner beam, an outer beam and a connecting longitudinal beam;
the inner cross beam is connected to the inner side of the outer edge beam, the connecting longitudinal beam is connected between the inner cross beam and the outer edge beam, a hanging sleeve penetrating through the connecting longitudinal beam is arranged on the connecting longitudinal beam, the top end of the hanging sleeve is used for being connected with an upper shell of a battery pack, and the bottom end of the hanging sleeve is used for being connected with a lower box body of the battery pack;
the inner cross beam, the outer edge beam, the connecting longitudinal beam and the hanging sleeve are integrally formed in a die-casting mode.
2. The battery pack beam assembly according to claim 1, wherein a first sealing groove for sealing engagement with the upper housing is formed at the top end of the hanging sleeve, and a first sealing ring is arranged in the first sealing groove;
and/or a second sealing groove used for being matched with the lower box body in a sealing mode is formed in the bottom end of the hanging sleeve, and a second sealing ring is arranged in the second sealing groove.
3. The battery pack beam assembly according to claim 1, wherein a first sinking platform recessed towards the bottom of the hanging sleeve is arranged at the top of the hanging sleeve, and a first threaded hole for connecting the upper shell is formed in the first sinking platform;
and/or a second sinking platform which is sunken towards the top direction of the hanging sleeve is arranged at the bottom of the hanging sleeve, and a second threaded hole used for connecting the lower box body is formed in the second sinking platform.
4. The battery pack beam assembly of claim 1, wherein the outer beam is provided with an explosion-proof valve fixing structure for mounting an explosion-proof valve and a plug-in fixing structure for mounting an electrical connector;
the explosion-proof valve fixing structure, the inserting fixing structure and the outer edge beam are integrally formed in a die-casting mode.
5. The battery pack beam assembly of claim 1, wherein a mounting lug for connecting electrical components in the battery pack is further disposed at the bottom of the battery pack beam assembly, and the mounting lug is integrally die-cast with the battery pack beam assembly.
6. The battery pack beam assembly of claim 5, wherein the number of the mounting lugs is multiple, and the multiple mounting lugs are arranged at intervals along the bottom of the connecting longitudinal beam and the outer side beam.
7. The battery pack beam assembly according to claim 1, wherein a hollow fixing structure for connecting the lower box body is arranged on the inner beam, and the hollow fixing structure and the inner beam are integrally formed by die-casting;
a third sealing groove used for being matched with the lower box body in a sealing mode is formed in the bottom end of the hollow fixing structure, and a third sealing ring is arranged in the third sealing groove; the bottom end of the hollow fixing structure is also provided with a third threaded hole used for connecting the lower box body.
8. A battery pack comprising module end plates and a battery pack beam assembly according to any one of claims 1 to 7;
the module end plate set up in the one side of keeping away from of inner beam the outer boundary beam, the module end plate with the integrative die-casting of battery package crossbeam assembly is formed.
9. The battery pack according to claim 8, wherein a side of the module end plate away from the inner cross beam is provided with a limiting surface for limiting a battery core group of the battery pack, a notch for matching a water cooling plate of the battery pack, a connecting part for connecting inner longitudinal beams of the battery pack, and a weight reduction groove recessed toward a direction close to the outer side beam;
a clamping groove for fixing a copper bar base of the battery pack is formed in the position, corresponding to the inner cross beam and the module end plate, of the top of the battery pack cross beam assembly;
and bolt connection matrixes used for connecting the boundary beams of the battery pack are arranged on two sides of the battery pack beam assembly.
10. A vehicle characterized by comprising the battery pack according to claim 8 or 9.
CN202221412059.8U 2022-06-07 2022-06-07 Battery pack beam assembly, battery pack and vehicle Active CN218274864U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2025119244A1 (en) * 2023-12-05 2025-06-12 北京车和家汽车科技有限公司 Battery pack end plate, battery case front frame beam, battery pack, and vehicle
WO2025218550A1 (en) * 2024-04-17 2025-10-23 北京车和家汽车科技有限公司 Battery pack lower case, battery pack, and vehicle

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2025119244A1 (en) * 2023-12-05 2025-06-12 北京车和家汽车科技有限公司 Battery pack end plate, battery case front frame beam, battery pack, and vehicle
WO2025218550A1 (en) * 2024-04-17 2025-10-23 北京车和家汽车科技有限公司 Battery pack lower case, battery pack, and vehicle

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