CN218248540U - A dry material device that spouts for water-reducing agent production - Google Patents
A dry material device that spouts for water-reducing agent production Download PDFInfo
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- CN218248540U CN218248540U CN202121850547.2U CN202121850547U CN218248540U CN 218248540 U CN218248540 U CN 218248540U CN 202121850547 U CN202121850547 U CN 202121850547U CN 218248540 U CN218248540 U CN 218248540U
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Abstract
Description
技术领域technical field
本实用新型涉及减水剂生产领域,尤其是涉及一种用于减水剂生产的干燥喷料装置。The utility model relates to the field of water reducer production, in particular to a dry material spraying device for water reducer production.
背景技术Background technique
减水剂是一种在维持混凝土坍落度基本不变的条件下,能减少用水量的混凝土外加剂,适用于强度等级为C15-C60及以上的泵送或常态混凝土工程,特别适用于配制高耐久、高流态、高保坍、高强以及对外观质量要求高的混凝土工程,对于配制高流动性混凝土、自密实混凝土、清水饰面混凝土极为有利。Water reducer is a concrete admixture that can reduce water consumption while maintaining the slump of the concrete basically unchanged. It is suitable for pumping or normal concrete projects with a strength grade of C15-C60 and above, especially for preparing Concrete projects with high durability, high fluidity, high slump retention, high strength, and high requirements on appearance quality are extremely beneficial for the preparation of high fluidity concrete, self-compacting concrete, and clear-faced concrete.
在减水剂生产加工过程中,经常需要进行干燥喷料处理,目前,现有的干燥喷料都是直接使用喷头进行喷洒,使料液与热空气接触不充分,影响产品质量。During the production and processing of water reducing agent, it is often necessary to carry out dry spraying treatment. At present, the existing dry spraying materials are sprayed directly with nozzles, so that the contact between the material liquid and hot air is not sufficient, which affects the product quality.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供了一种用于减水剂生产的干燥喷料装置,克服了现有技术的不足,旨在解决现有的干燥喷料都是直接使用喷头进行喷洒,使料液与热空气接触不充分,影响产品质量的问题。Aiming at the deficiencies of the existing technology, the utility model provides a dry spraying device for the production of water reducers, which overcomes the deficiencies of the prior art and aims to solve the problem that the existing dry spraying is directly sprayed by the nozzle , Insufficient contact between feed liquid and hot air, affecting product quality.
为实现上述目的,本实用新型提供如下技术方案:一种用于减水剂生产的干燥喷料装置,包括底板,所述底板上端对称连接有两块固定板,两块所述固定板之间共同安装有加工箱,且加工箱的下端设置为出口,所述加工箱内设置有连接管,所述连接管内安装有密封轴承,所述密封轴承内圈壁连接有投料管,所述投料管另一端穿过连接管的管口并向上延伸且贯穿加工箱的箱壁,所述连接管的下端连接有喷射管,所述喷射管的管壁上均匀等距的安装有若干个雾化喷头,所述加工箱的外箱顶安装有电机,所述电机输出端贯穿加工箱的箱壁并向下延伸且连接有主动齿轮,所述连接管的管壁上套接有从动齿轮,且主动齿轮与从动齿轮相啮合,所述加工箱一侧的外箱壁上安装有干燥器,所述干燥器一侧的侧壁上安装有热气管,所述热气管另一端贯穿加工箱的箱壁并向内延伸,所述加工箱的下端安装有卸料组件;In order to achieve the above purpose, the utility model provides the following technical solutions: a dry spraying device for the production of water reducers, including a bottom plate, two fixed plates are symmetrically connected to the top of the bottom plate, and the gap between the two fixed plates is A processing box is installed together, and the lower end of the processing box is set as an outlet, a connecting pipe is arranged in the processing box, a sealed bearing is installed in the connecting pipe, a feeding pipe is connected to the inner ring wall of the sealing bearing, and the feeding pipe The other end passes through the nozzle of the connecting pipe and extends upwards and penetrates the wall of the processing box. The lower end of the connecting pipe is connected with a spray pipe, and several atomizing nozzles are installed on the pipe wall of the spray pipe evenly and equidistantly. , the outer box top of the processing box is equipped with a motor, the output end of the motor runs through the box wall of the processing box and extends downwards and is connected with a driving gear, the wall of the connecting pipe is sleeved with a driven gear, and The driving gear meshes with the driven gear. A drier is installed on the outer wall of one side of the processing box. A hot gas pipe is installed on the side wall of the drier. The other end of the hot gas pipe runs through the processing box. The box wall extends inward, and a discharge assembly is installed at the lower end of the processing box;
所述卸料组件包括卸料板,所述卸料板的一端铰接在对应的固定板侧壁上,且卸料板位于加工箱的出口位置设置,所述卸料板的下端开设有滑槽,所述滑槽内滑动连接有滑块,所述滑块靠近底板的一端穿过滑槽槽口并向外延伸且连接有安装块,所述底板上端安装有气缸,所述气缸活塞端铰接在安装块的下端,所述底板上端设置有收集盒。The unloading assembly includes a unloading plate, one end of which is hinged on the side wall of the corresponding fixed plate, and the unloading plate is located at the outlet of the processing box, and a chute is provided at the lower end of the unloading plate , a slider is slidably connected in the chute, and one end of the slider close to the bottom plate passes through the notch of the chute and extends outward and is connected with a mounting block. A cylinder is installed on the top of the bottom plate, and the piston end of the cylinder is hinged At the lower end of the installation block, a collecting box is arranged on the upper end of the base plate.
作为本实用新型的一种优选技术方案,所述滑槽内固定连接有滑杆,所述滑杆贯穿滑块设置,且滑块滑动连接在滑杆上。As a preferred technical solution of the present invention, a slide bar is fixedly connected in the chute, the slide bar is arranged through the slide block, and the slide block is slidably connected to the slide bar.
作为本实用新型的一种优选技术方案,所述滑块远离底板的一端开设有滚动槽,所述滚动槽内设置有滚动的滚珠,所述滚珠穿过滚动槽的槽口设置,且滚珠滚动连接在滑槽的槽底。As a preferred technical solution of the present utility model, the end of the slider away from the bottom plate is provided with a rolling groove, and rolling balls are arranged in the rolling groove, and the balls are set through the notch of the rolling groove, and the balls roll Connected to the bottom of the chute.
作为本实用新型的一种优选技术方案,所述加工箱一侧的外箱壁上连接有支撑板,且干燥器设置在支撑板上。As a preferred technical solution of the present invention, a support plate is connected to the outer box wall on one side of the processing box, and the dryer is arranged on the support plate.
作为本实用新型的一种优选技术方案,所述投料管的上端安装有料斗。As a preferred technical solution of the utility model, a hopper is installed on the upper end of the feeding pipe.
作为本实用新型的一种优选技术方案,所述电机的侧壁上安装有散热片。As a preferred technical solution of the utility model, heat sinks are installed on the side wall of the motor.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
(1)本实用新型通过连接管、密封轴承、投料管、喷射管、雾化喷头、电机、主动齿轮、从动齿轮、干燥器和热气管等结构之间的相互配合来对原料进行高效的干燥喷料,使原料与热空气充分接触,从而,提高产生的质量。(1) The utility model efficiently decomposes the raw materials through the mutual cooperation of connecting pipes, sealed bearings, feeding pipes, spray pipes, atomizing nozzles, motors, driving gears, driven gears, dryers and hot gas pipes. Dry spraying allows the raw material to fully contact with hot air, thereby improving the quality of the product.
(2)本实用新型通过卸料板、滑槽、滑块、安装块、气缸和收集盒等结构之间的相互配合来对加工完成后的原料进行收集,减少人工劳动力,节约时间,提高工作效率。(2) The utility model collects the processed raw materials through the mutual cooperation between the unloading plate, the chute, the slider, the installation block, the cylinder and the collection box, so as to reduce the labor force, save time and improve the working efficiency. efficiency.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2为本实用新型的主视剖面结构示意图;Fig. 2 is the schematic diagram of the front view section structure of the utility model;
图3为图2中A部分的放大图;Fig. 3 is an enlarged view of part A in Fig. 2;
图4为图2中B部分的放大图。FIG. 4 is an enlarged view of part B in FIG. 2 .
附图标记说明:Explanation of reference signs:
1、底板;2、固定板;3、加工箱;4、连接管;5、密封轴承;6、投料管;7、喷射管;8、雾化喷头;9、电机;10、主动齿轮;11、从动齿轮;12、干燥器;13、热气管;14、卸料板;15、滑槽;16、滑块;17、安装块;18、气缸;19、收集盒;20、滑杆;21、滚动槽;22、滚珠;23、支撑板;24、料斗。1. Bottom plate; 2. Fixed plate; 3. Processing box; 4. Connecting pipe; 5. Sealed bearing; 6. Feeding pipe; 7. Injection pipe; 8. Atomizing nozzle; 9. Motor; 10. Driving gear; 11 1, driven gear; 12, dryer; 13, hot air pipe; 14, unloading plate; 15, chute; 16, slider; 17, installation block; 18, cylinder; 19, collection box; 20, slide bar; 21. Rolling groove; 22. Ball; 23. Support plate; 24. Hopper.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-3,一种用于减水剂生产的干燥喷料装置,包括底板1,底板1上端对称连接有两块固定板2,两块固定板2之间共同安装有加工箱3,且加工箱3的下端设置为出口,加工箱3内设置有连接管4,连接管4内安装有密封轴承5,提高连接管4的密封性,密封轴承5内圈壁连接有投料管6,投料管6的上端安装有料斗24,便于向投料管6进行投料,投料管6另一端穿过连接管4的管口并向上延伸且贯穿加工箱3的箱壁,连接管4的下端连接有喷射管7,喷射管7的管壁上均匀等距的安装有若干个雾化喷头8,将原料进行雾化,再将其喷出,加工箱3的外箱顶安装有电机9,电机9的侧壁上安装有散热片,加快电机9的散热,电机9输出端贯穿加工箱3的箱壁并向下延伸且连接有主动齿轮10,连接管4的管壁上套接有从动齿轮11,且主动齿轮10与从动齿轮11相啮合,通过电机9的转动来使主动齿轮10进行转动,从而,通过从动齿轮11来使连接管4进行转动,来带动雾化喷头8进行转动,加大喷洒的范围,使其干燥的更加充分,加工箱3一侧的外箱壁上安装有干燥器12,干燥器12一侧的侧壁上安装有热气管13,热气管13另一端贯穿加工箱3的箱壁并向内延伸,加工箱3的下端安装有卸料组件,加工箱3一侧的外箱壁上连接有支撑板23,且干燥器12设置在支撑板23上,干燥器12对料液进行干燥,支撑板23防止干燥器12从加工箱3的箱壁上掉落。Please refer to Figure 1-3, a dry spraying device for the production of water reducing agent, including a
具体的,请参阅图2和图4,卸料组件包括卸料板14,卸料板14的一端铰接在对应的固定板2侧壁上,且卸料板14位于加工箱3的出口位置设置,卸料板14的下端开设有滑槽15,滑槽15内滑动连接有滑块16,通过滑块16来使卸料板14进行转动,从而,便于对原料进行卸料,滑块16靠近底板1的一端穿过滑槽15槽口并向外延伸且连接有安装块17,滑槽15内固定连接有滑杆20,滑杆20贯穿滑块16设置,且滑块16滑动连接在滑杆20上,防止滑块16从滑槽15内脱离,滑块16远离底板1的一端开设有滚动槽21,滚动槽21内设置有滚动的滚珠22,滚珠22穿过滚动槽21的槽口设置,且滚珠22滚动连接在滑槽15的槽底,减小滑块16与滑槽15之间的摩擦力,底板1上端安装有气缸18,气缸18活塞端铰接在安装块17的下端,底板1上端设置有收集盒19,收集盒19对加工后的原料进行收集,通过气缸18使卸料板14向下转动,从而,便于对加工后的原料进行收集,减少人工劳动力,提高工作效率。Specifically, referring to Fig. 2 and Fig. 4, the discharge assembly includes a
工作原理:在使用时,将原料从投料管6中倒入,原料从投料管6中进入到喷射管7内,再由雾化喷头8将其喷出,启动电机9,电机9的运作就会带动主动齿轮10进行转动,主动齿轮10的转动就会带动从动齿轮11进行转动,从动齿轮11的转动就会带动连接管4进行转动,连接管4就会带动喷射管7进行转动,从而,使雾化喷头8进行转动,同时,启动干燥器12,干燥器12就会通过热气管13对加工箱3内吹入热空气,从而,对料液进行干燥,当产品成型后,启动气缸18,气缸18就会使滑块16在滑槽15内做水平横向运动,从而,使卸料板14以铰接点为中心,向下转动,加工箱3内加工完成后的原料就会进入到收集盒19内,完成收集。Working principle: when in use, pour the raw material from the feeding
最后应说明的是:在本实用新型的描述中,需要说明的是,术语“竖直”、“上”、“下”、“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。Finally, it should be noted that in the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "vertical", "upper", "lower", "horizontal" etc. is based on the Orientation or positional relationship is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation on the utility model. limit.
在本实用新型的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should also be noted that, unless otherwise clearly stipulated and limited, the terms "setting", "installation", "connection" and "connection" should be understood in a broad sense, for example, it may be a fixed connection , can also be detachably connected, or integrally connected; can be mechanically connected, can also be electrically connected; can be directly connected, can also be indirectly connected through an intermediary, and can be internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model according to specific situations.
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above description is only a preferred embodiment of the utility model, and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the aforementioned embodiments, for those skilled in the art, it can still understand the aforementioned The technical solutions described in each embodiment are modified, or some of the technical features are equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
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