CN218227236U - Multi-stage stirring device for high-mixing-amount recycled coarse aggregate concrete - Google Patents
Multi-stage stirring device for high-mixing-amount recycled coarse aggregate concrete Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及混凝土搅拌设备技术领域,具体为大掺量再生粗骨料混凝土用多级搅拌装置。The utility model relates to the technical field of concrete mixing equipment, in particular to a multistage mixing device for large-volume recycled coarse aggregate concrete.
背景技术Background technique
混凝土骨料是指在混凝土中起骨架或填充作用的粒状松散材料。分粗骨料和细骨料。粗骨料指卵石和碎石等,细骨料指天然砂和人工砂等。其中,粒径大于4.75mm的骨料称为粗骨料,俗称石子。粒径在4.75mm以下的骨料称为细骨料,俗称砂。混凝土是一种将细骨料和粗骨料用水泥粘结,经过一段时间硬化而形成的复合材料,目前大掺量再生粗骨料混凝土一般通过建筑固废料再利用进行制备,在制备过程中通过优化再生粗骨料掺量及胶凝材料类型,来增强大掺量再生粗骨料混凝土的抗氯离子渗透性能和抗冻性能,使混凝土具有较强的使用性能,进而提高大掺量再生粗骨料混凝土的使用可靠性。Concrete aggregate refers to the granular loose material that acts as a skeleton or filling in concrete. Coarse aggregate and fine aggregate. Coarse aggregate refers to pebbles and crushed stones, etc., and fine aggregate refers to natural sand and artificial sand. Among them, aggregates with a particle size greater than 4.75mm are called coarse aggregates, commonly known as stones. Aggregate with a particle size below 4.75mm is called fine aggregate, commonly known as sand. Concrete is a composite material formed by bonding fine aggregate and coarse aggregate with cement and hardening after a period of time. At present, large-volume recycled coarse aggregate concrete is generally prepared by recycling construction solid waste. In this paper, by optimizing the amount of recycled coarse aggregate and the type of cementitious material, the anti-chloride ion penetration and anti-freeze performance of large-volume recycled coarse aggregate concrete is enhanced, so that the concrete has strong performance, and then the high-volume concrete is improved. Service reliability of recycled coarse aggregate concrete.
现有的大掺量再生粗骨料混凝土搅拌装置大多为单级搅拌,一般是一次搅拌完毕取出混凝土后再进行下一批次的混凝土搅拌,但该搅拌过程较为耗时,导致混凝土搅拌装置的搅拌持续性较差,并严重影响高耐久大掺量再生粗骨料混凝土搅拌的效率,且现有的搅拌机构大多是通过转轴连接搅拌杆进行搅拌,搅拌方式较为单一,效果相对较差。Most of the existing large-volume recycled coarse aggregate concrete mixing devices are single-stage mixing. Generally, the next batch of concrete is mixed after the concrete is taken out after one mixing. However, the mixing process is time-consuming, resulting in the failure of the concrete mixing device Stirring continuity is poor, and seriously affects the mixing efficiency of high-durability and large-volume recycled coarse aggregate concrete, and most of the existing mixing mechanisms are stirred by connecting the stirring rod through the rotating shaft, the mixing method is relatively simple, and the effect is relatively poor.
实用新型内容Utility model content
本实用新型的目的在于提供大掺量再生粗骨料混凝土用多级搅拌装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a multi-stage mixing device for large-volume recycled coarse aggregate concrete, so as to solve the problems raised in the above-mentioned background technology.
为了解决上述技术问题,本实用新型提供如下技术方案:大掺量再生粗骨料混凝土用多级搅拌装置,包括搅拌箱,所述搅拌箱顶部一侧设有进料斗,所述搅拌箱底部设有出料管,所述搅拌箱内设有多级搅拌机构,所述多级搅拌机构包括搅拌箱顶部进料斗一侧设有的电机,所述电机的输出端插入搅拌箱内并固定连接有转轴,所述搅拌箱内且位于转轴外侧由上到下依次套设有隔板一和隔板二,所述隔板一和隔板二顶部一侧分别设有蝶阀一和蝶阀二,所述搅拌箱内对称设有若干刮料组件,且所述刮料组件与多级搅拌机构相连接。In order to solve the above-mentioned technical problems, the utility model provides the following technical proposal: a multi-stage mixing device for large-volume recycled coarse aggregate concrete, including a mixing box, a feeding hopper is provided on the top side of the mixing box, and the bottom of the mixing box is A discharge pipe is provided, and a multi-stage stirring mechanism is provided in the stirring box, and the multi-stage stirring mechanism includes a motor provided on one side of the feeding hopper on the top of the stirring box, and the output end of the motor is inserted into the stirring box and fixed A rotating shaft is connected, and the mixing box is located on the outside of the rotating shaft and is provided with a partition 1 and a
进一步的,所述多级搅拌机构还包括若干支杆,所述搅拌箱内顶部与隔板二之间位于隔板一两侧转轴侧壁上分别对称设有若干支杆,所述隔板一两侧设有的支杆之间且位于转轴两侧分别对称设有若干搅拌杆一,所述隔板一两侧设有的支杆远离转轴一端与刮料组件相连接,所述搅拌箱内隔板二的下方且位于转轴的外壁上套设有固定板,所述固定板底部转轴外侧设有传动盒,所述传动盒内转轴两侧对称设有倾斜设置的转杆,所述传动盒内转杆外壁上套设有副齿轮,所述副齿轮之间且位于转轴外壁上套设有与副齿轮相适配的主齿轮,所述传动盒下方转杆外壁上对称设有若干搅拌杆二,所述搅拌箱内传动盒两侧对称设有连接杆,所述连接杆远离传动盒一端与刮料组件相连接,所述搅拌箱内隔板一顶部和隔板二顶部转轴的两侧均对称设有推料板,通过多级搅拌机构的使用,使其能够持续性搅拌,且搅拌效率更高,使用更方便省事,同时使得转杆和搅拌杆二跟随转轴转动进行搅拌同时转杆能够进行与转轴转向相反方向转动,从而使其搅拌效果混合效果更好,从而提高其搅拌效率。Further, the multi-stage stirring mechanism also includes a plurality of support rods, and a plurality of support rods are respectively symmetrically arranged on the side walls of the rotating shaft on both sides of the partition board between the top of the mixing box and the second partition board, and the first partition board A plurality of stirring rods are symmetrically arranged between the support rods provided on both sides and on both sides of the rotating shaft. A fixed plate is set under the second partition and on the outer wall of the rotating shaft. A transmission box is provided outside the rotating shaft at the bottom of the fixed plate. Rotating rods arranged obliquely are arranged symmetrically on both sides of the rotating shaft in the transmission box. The transmission box A pinion gear is set on the outer wall of the inner rotating rod, and a main gear matching the pinion gear is set between the pinion gears and on the outer wall of the rotating shaft, and several stirring rods are symmetrically arranged on the outer wall of the rotating rod below the transmission box. Two, the two sides of the transmission box in the mixing box are symmetrically provided with connecting rods, and the end of the connecting rod far away from the transmission box is connected to the scraper assembly. The pusher plate is symmetrically arranged. Through the use of the multi-stage stirring mechanism, it can continuously stir, and the stirring efficiency is higher, and the use is more convenient and trouble-free. At the same time, the rotating rod and the stirring rod follow the rotation of the rotating shaft for stirring. It can rotate in the opposite direction to the rotation of the rotating shaft, so that the stirring effect is better and the mixing effect is better, thereby improving the stirring efficiency.
进一步的,所述刮料组件包括刮料座,所述刮料座分别与支杆和连接杆固定连接,所述刮料座靠近搅拌箱内侧壁一侧设有刮料板,所述刮料板一端插入刮料座内并连接有推板,所述刮料座内推板一侧对称设有若干弹簧,通过刮料组件的使用使其能够对搅拌箱内壁粘附的一些混凝土刮下,避免资源浪费的同时方便使用过后对其清理。Further, the scraper assembly includes a scraper seat, the scraper seat is fixedly connected with the support rod and the connecting rod respectively, a scraper plate is provided on the side of the scraper seat near the inner wall of the mixing box, and the scraper seat One end of the plate is inserted into the scraper seat and is connected with a push plate. A number of springs are symmetrically arranged on one side of the push plate in the scraper seat. Through the use of the scraper assembly, it can scrape off some concrete adhered to the inner wall of the mixing tank. While avoiding resource waste, it is convenient to clean up after use.
进一步的,若干所述搅拌杆一呈圆周等距阵列方式分布设置,所述搅拌杆一与转轴固定连接,若干搅拌杆一呈十字形分布,以便混凝土搅拌。Further, a plurality of stirring rods are arranged in a circular equidistant array, and the stirring rods are fixedly connected to the rotating shaft, and a plurality of stirring rods are arranged in a cross shape to facilitate concrete mixing.
进一步的,所述固定板与转轴活动连接,所述传动盒内底部与固定板转动连接,所述转杆与传动盒活动连接,所述副齿轮和主齿轮相啮合,且两所述转杆呈八字形分布设置,通过副齿轮和主齿轮使得固定板、传动盒和转杆围绕转轴进行转动,同时转杆能够进行自转,使其搅拌效果更好。Further, the fixed plate is movably connected with the rotating shaft, the inner bottom of the transmission box is rotatably connected with the fixed plate, the rotating rod is movably connected with the transmission box, the auxiliary gear and the main gear are meshed, and the two rotating rods It is distributed in a figure-eight shape, and the fixed plate, the transmission box and the rotating rod are rotated around the rotating shaft through the pinion gear and the main gear, and the rotating rod can rotate on its own, so that the stirring effect is better.
进一步的,所述刮料板一端与搅拌箱内侧壁相切,所述弹簧的两端分别与刮料座和推板固定连接,以便对搅拌箱内壁进行清理,同时通过弹簧,使刮料板在受到较大阻力时能够向刮料座内移动从而挤压弹簧产生弹力对其受力进行缓冲,避免对搅拌箱和刮料板造成硬性损伤。Further, one end of the scraper is tangent to the inner wall of the mixing box, and the two ends of the spring are respectively fixedly connected with the scraper seat and the push plate, so as to clean the inner wall of the mixing box, and at the same time, the scraper is When subjected to a large resistance, it can move into the scraper seat, thereby extruding the spring to generate elastic force to buffer its force, so as to avoid hard damage to the mixing box and the scraper plate.
与现有技术相比,本实用新型所达到的有益效果是:Compared with the prior art, the beneficial effects achieved by the utility model are:
1、本实用新型通过设有的电机、转轴、隔板一、隔板二、蝶阀一、蝶阀二、支杆、搅拌杆一、推料板、固定板、传动盒、转杆、副齿轮、主齿轮和搅拌杆二的使用,使其能够在制备大掺量再生粗骨料混凝土时,能够实现多级多批次进行搅拌,保障搅拌装置能够持续工作,降低每批次混凝土搅拌中间的耗时,该大掺量再生粗骨料混凝土多级搅拌装置能够实现多批次混凝土持续搅拌,进而提高混凝土多级搅拌装置工作的持续性,并降低混凝土搅拌的耗时,在保障混凝土搅拌质量的前提下,能够有效提高大掺量再生粗骨料混凝土搅拌的效率;1. The utility model is equipped with motor, rotating shaft, partition one, partition two, butterfly valve one, butterfly valve two, support rod, stirring rod one, pushing plate, fixed plate, transmission box, rotating rod, pinion gear, The use of main gear and stirring
2、本实用新型通过设有的刮料座、刮料板、推板和弹簧的使用,使其能够在装置进行搅拌的同时对搅拌箱内壁进行清理,减少资源浪费的同时便于使用后进行清洗。2. Through the use of the scraper seat, scraper plate, push plate and spring, the utility model can clean the inner wall of the mixing box while the device is stirring, so as to reduce the waste of resources and facilitate cleaning after use. .
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the utility model, and constitute a part of the description, and are used to explain the utility model together with the embodiments of the utility model, and do not constitute a limitation to the utility model. In the attached picture:
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是本实用新型的剖面结构示意图;Fig. 2 is the sectional structure schematic diagram of the utility model;
图3是本实用新型图2中A的放大结构示意图;Fig. 3 is the enlarged structural representation of A in Fig. 2 of the utility model;
图4是本实用新型刮料组件的结构示意图;Fig. 4 is a structural schematic diagram of the scraper assembly of the utility model;
图中:1、搅拌箱;2、进料斗;3、出料管;4、电机;5、转轴;6、隔板一;7、隔板二;8、蝶阀一;9、蝶阀二;10、支杆;11、搅拌杆一;12、刮料组件;13、推料板;14、连接杆;15、固定板;16、传动盒;17、转杆;18、副齿轮;19、主齿轮;20、搅拌杆二;21、刮料座;22、刮料板;23、推板;24、弹簧。In the figure: 1. Stirring box; 2. Feed hopper; 3. Discharge pipe; 4. Motor; 5. Rotating shaft; 6. Partition one; 7. Partition two; 8. Butterfly valve one; 10. Support rod; 11. Stirring rod one; 12. Scraper assembly; 13. Pushing plate; 14. Connecting rod; 15. Fixed plate; 16. Transmission box; Main gear; 20, stirring rod two; 21, scraper seat; 22, scraper plate; 23, push plate; 24, spring.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
如图1-图4所示的大掺量再生粗骨料混凝土用多级搅拌装置,包括搅拌箱1,搅拌箱1顶部一侧设有进料斗2,搅拌箱1底部设有出料管3,搅拌箱1内设有多级搅拌机构,多级搅拌机构包括搅拌箱1顶部进料斗2一侧设有的电机4,电机4的输出端插入搅拌箱1内并固定连接有转轴5,搅拌箱1内且位于转轴5外侧由上到下依次套设有隔板一6和隔板二7,隔板一6和隔板二7顶部一侧分别设有蝶阀一8和蝶阀二9,搅拌箱1内对称设有若干刮料组件12,且刮料组件12与多级搅拌机构相连接。The multi-stage mixing device for large-volume recycled coarse aggregate concrete as shown in Figure 1-Figure 4 includes a mixing box 1, a
本示例中,多级搅拌机构还包括若干支杆10,搅拌箱1内顶部与隔板二7之间位于隔板一6两侧转轴5侧壁上分别对称设有若干支杆10,隔板一6两侧设有的支杆10之间且位于转轴5两侧分别对称设有若干搅拌杆一11,本示例中,隔板一6上下两侧均设有4个支杆10,且两两对称分布在转轴5两侧,隔板一6两侧设有的支杆10远离转轴5一端与刮料组件12相连接,搅拌箱1内隔板二7的下方且位于转轴5的外壁上套设有固定板15,固定板15底部转轴5外侧设有传动盒16,传动盒16内转轴5两侧对称设有倾斜设置的转杆17,传动盒16内转杆17外壁上套设有副齿轮18,副齿轮18之间且位于转轴5外壁上套设有与副齿轮18相适配的主齿轮19,传动盒16下方转杆17外壁上对称设有若干搅拌杆二20,搅拌箱1内传动盒16两侧对称设有连接杆14,连接杆14远离传动盒16一端与刮料组件12相连接,搅拌箱1内隔板一6顶部和隔板二7顶部转轴5的两侧均对称设有推料板13,推料板13的使用能够起到一定搅拌效果同时,能够清理隔板一6和隔板二7顶部的材料,同时推动材料通过蝶阀一8或蝶阀二9处流入下一级进行搅拌,通过多级搅拌机构的使用,使其能够持续性搅拌,且搅拌效率更高,使用更方便省事,同时使得转杆17和搅拌杆二20跟随转轴5转动进行搅拌同时转杆17能够进行与转轴5转向相反方向转动,从而使其搅拌效果混合效果更好,从而提高其搅拌效率。In this example, the multi-stage stirring mechanism also includes some
本示例中,刮料组件12包括刮料座21,刮料座21分别与支杆10和连接杆14固定连接,刮料座21靠近搅拌箱1内侧壁一侧设有刮料板22,刮料板22一端插入刮料座21内并连接有推板23,刮料座21内推板23一侧对称设有若干弹簧24,通过刮料组件12的使用使其能够对搅拌箱1内壁粘附的一些混凝土刮下,避免资源浪费的同时方便使用过后对其清理。In this example, the
本示例中,若干搅拌杆一11呈圆周等距阵列方式分布设置,搅拌杆一11与转轴5固定连接,若干搅拌杆一11呈十字形分布,以便混凝土搅拌。In this example, a number of stirring
本示例中,固定板15与转轴5活动连接,传动盒16内底部与固定板15转动连接,转杆17与传动盒16活动连接,本示例中,转杆17通过轴承与传动盒16转动连接,副齿轮18和主齿轮19相啮合,且两转杆17呈八字形分布设置,通过副齿轮18和主齿轮19使得固定板15、传动盒16和转杆17围绕转轴5进行转动,同时转杆17能够进行自转,使其搅拌效果更好。In this example, the fixed
本示例中,刮料板22一端与搅拌箱1内侧壁相切,弹簧24的两端分别与刮料座21和推板23固定连接,以便对搅拌箱1内壁进行清理,同时通过弹簧24,使刮料板22在受到较大阻力时能够向刮料座21内移动从而挤压弹簧24产生弹力对其受力进行缓冲,避免对搅拌箱1和刮料板22造成硬性损伤。In this example, one end of the
本实用新型的工作原理:使用时,通过将制备大掺量再生粗骨料混凝土的材料通过进料斗2倒入搅拌箱1内,启动电机4带动转轴5转,使得转轴5带动支杆10和搅拌杆一11转动,同时支杆10带动与其相连接的刮料组件12同步转动,通过支杆10和搅拌杆一11进行搅拌,进行初步混合,混合一段时间后打开蝶阀一8使得初步混合的材料流入到隔板一6下方,进入到搅拌箱1中部进行二次混合,混合一段时间后再打开蝶阀二9使其二次混合的材料流入到隔板二7下方搅拌箱1的下部进行第三次混合,通过转轴5带动主齿轮19同步转,同时主齿轮19与副齿轮18啮合传递动力,从而使得副齿轮18带动转杆17围绕主齿轮19转动,进而带动固定板15、传动盒16和搅拌杆二20同步转动,对混凝土材料进行搅拌,同时转杆17在副齿轮18和主齿轮19作用下进行与转轴5相反的方向转动,从而使得转杆17带动搅拌杆二20转动进而进行搅拌,使其产生剪切力,从而提高搅拌效率,使其搅拌混合更均匀搅拌效果更好,该大掺量再生粗骨料混凝土多级搅拌装置能够实现多批次混凝土持续搅拌,进而提高混凝土多级搅拌装置工作的持续性,并降低混凝土搅拌的耗时,在保障混凝土搅拌质量的前提下,能够有效提高大掺量再生粗骨料混凝土搅拌的效率。The working principle of the utility model: when in use, the materials for preparing large-volume recycled coarse aggregate concrete are poured into the mixing box 1 through the
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the utility model, and is not intended to limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art , it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
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| CN118238278A (en) * | 2024-05-20 | 2024-06-25 | 生态环境部南京环境科学研究所 | A device for preparing autoclaved aerated concrete material using high iron-titanium gypsum |
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