CN218227098U - Compact type edge bonding machine - Google Patents
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Abstract
本实用新型公开一种紧凑型封边机,包括有机架,机架上前侧区域设置有左右延伸的压料传送机构,机架上后侧区域自左往右依次设置有送带机构、预铣机构、涂胶机构、压带机构、齐头装置、修边机构、刮边机构、仿形装置、平刮机构以及抛光机构;齐头装置包括左滑动部分、右滑动部分、张力弹簧、齐头锯机构以及跟踪轮机构;仿形装置包括倒角调节机构、仿形跟踪轮机构、升降倒角机构以及自动平移机构;如此,齐头装置、仿形装置两个功能模块的结构变得十分紧凑,便于整个封边机的功能模块从左往右沿直线排布,进而,使得整个封边机变得更加紧凑,缩小各自占用的空间,有利于机台在车间的布局与管理。
The utility model discloses a compact edge banding machine, which comprises a frame, a pressing material conveying mechanism extending left and right is arranged in the front area of the frame, and a belt feeding mechanism is arranged in sequence from left to right in the rear area of the frame. Pre-milling mechanism, gluing mechanism, belt pressing mechanism, trimming device, edge trimming mechanism, edge scraping mechanism, profiling device, flat scraping mechanism and polishing mechanism; the trimming device includes a left sliding part, a right sliding part, a tension spring, Aligning saw mechanism and tracking wheel mechanism; profiling device includes chamfering adjustment mechanism, profiling tracking wheel mechanism, lifting chamfering mechanism and automatic translation mechanism; in this way, the structure of the two functional modules of aligning device and profiling device becomes It is very compact, and it is convenient for the functional modules of the entire edge banding machine to be arranged in a straight line from left to right, which in turn makes the entire edge banding machine more compact and reduces the space occupied by each, which is conducive to the layout and management of the machine in the workshop.
Description
技术领域technical field
本实用新型涉及封边机领域技术,尤其是指一种紧凑型封边机。The utility model relates to the technology in the field of edge banding machines, in particular to a compact edge banding machine.
背景技术Background technique
封边是板式家具生产过程中的一个重要环节,封边机上通常设置有送带、预铣、涂胶、压带、齐头、修边、刮边、仿形、平刮以及抛光等多个工位,现有技术中,考虑到板材的输送,普遍采用直线式布局封边机,但是,现有的直线式封边机,其整体长度较长,在车间占用空间大,不利于车间设备的布局与管理,而且,由于直线式封边机的整体长度较长,其适用的场合也相应受到限制。Edge banding is an important link in the production process of panel furniture. The edge banding machine is usually equipped with multiple functions such as belt feeding, pre-milling, gluing, belt pressing, trimming, edge scraping, profiling, flat scraping, and polishing. Work station, in the prior art, considering the conveying of plates, linear layout edge banding machines are generally used, however, the existing linear edge banding machines have a long overall length and take up a lot of space in the workshop, which is not conducive to workshop equipment Moreover, due to the long overall length of the linear edge banding machine, its applicable occasions are also limited accordingly.
直线式封边机的整体长度是由封边机上左右依次布置的多个功能模块的长度累加而成,这些功能模块中,受限于目前所设计的结构,导致其占用空间大,例如:The overall length of the linear edge banding machine is formed by the accumulation of the lengths of multiple functional modules arranged in sequence on the left and right sides of the edge banding machine. Among these functional modules, they are limited by the currently designed structure, resulting in a large footprint, for example:
1、目前普遍采用齐头驱动锯切、齐尾驱动锯切两组驱动,较为常见的结构形式有:包括有压梁、第一齐头锯、第二齐头锯、左气缸组件、右气缸组件及线槽,工作时,第一气缸通过第一连接件带动第一齐头锯沿压梁移动,第二气缸通过第二连接件带动第二齐头锯沿压梁移动,实现两个齐头锯在压梁上的同步运动,如此,通过第一气缸带动第一齐头锯,第二气缸带动第二齐头锯,对板材的前、后两头进行齐头、齐尾切割作业。该种结构存在部件多、体积大、成本较高等不足。1. At present, it is generally used to drive sawing at the same head, and two groups of driving at the same end. The more common structural forms include: including pressure beams, the first aligning saw, the second aligning saw, the left cylinder assembly, and the right cylinder When working, the first cylinder drives the first parallel saw to move along the pressure beam through the first connecting piece, and the second cylinder drives the second parallel saw to move along the pressure beam through the second connecting piece to realize two parallel The synchronous movement of the head saw on the pressure beam, in this way, the first cylinder drives the first alignment saw, and the second cylinder drives the second alignment saw, so that the front and rear ends of the plate are cut at the same head and tail. This structure has the disadvantages of many parts, large volume, and high cost.
2、现有的仿形工位,用于对工件的前、后端多个角(例如四个角)进行仿形修边加工,早期普遍采用四组仿形装置各自针对一个角进行仿形修边加工,四组仿形装置占用空间大,后来也出现了采用两组仿形装置来完成工件两侧的前、后端四角的仿形修边,虽然相比采用四组仿形装置各自针对一个角进行仿形修边加工的方式有了一些进步,但是,仍然存在部件多、体积大、成本较高等不足。2. The existing profiling station is used for profiling and trimming the front and rear corners (such as four corners) of the workpiece. In the early days, four sets of profiling devices were generally used to profil one corner For edge trimming, four sets of profiling devices take up a lot of space. Later, two sets of profiling devices were used to complete the profiling and trimming of the front and rear corners on both sides of the workpiece. Although compared with the use of four sets of profiling devices The way of profiling and trimming processing for a corner has made some progress, but there are still shortcomings such as many parts, large volume, and high cost.
因此,需要研究一种新的技术方案来解决上述问题。Therefore, it is necessary to study a new technical solution to solve the above problems.
实用新型内容Utility model content
有鉴于此,本实用新型针对现有技术存在之缺失,其主要目的是提供一种紧凑型封边机,其齐头装置、仿形装置两个功能模块的结构变得十分紧凑,便于整个封边机的功能模块从左往右沿直线排布,进而,使得整个封边机变得更加紧凑,缩小各自占用的空间,有利于机台在车间的布局与管理。In view of this, the utility model aims at the deficiencies in the prior art, and its main purpose is to provide a compact edge banding machine. The functional modules of the edge banding machine are arranged in a straight line from left to right, which in turn makes the entire edge banding machine more compact and reduces the space occupied by each, which is conducive to the layout and management of the machine in the workshop.
为实现上述目的,本实用新型采用如下之技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种紧凑型封边机,包括有机架,所述机架上前侧区域设置有左右延伸的压料传送机构,所述机架上后侧区域自左往右依次设置有送带机构、预铣机构、涂胶机构、压带机构、齐头装置、修边机构、刮边机构、仿形装置、平刮机构以及抛光机构;其中:A compact edge banding machine, comprising a frame, the upper front area of the frame is provided with a pressing conveying mechanism extending left and right, and the upper rear area of the frame is sequentially provided with a belt feeding mechanism, Pre-milling mechanism, gluing mechanism, belt pressing mechanism, trimming device, edge trimming mechanism, edge scraping mechanism, profiling device, flat scraping mechanism and polishing mechanism; of which:
所述齐头装置包括左滑动部分、右滑动部分、张力弹簧、齐头锯机构以及跟踪轮机构;所述左滑动部分包括左滑动基座和驱动左滑动基座左右平移的第一齐头驱动装置;所述左滑动基座上安装有第二齐头驱动装置以驱动齐头锯机构上下升降;所述右滑动部分包括有第一导轨和沿第一导轨左右滑动式设置的右滑动基座,所述跟踪轮机构设置于右滑动基座上;所述张力弹簧的左右端分别连接于左滑动基座、右滑动基座;The aligning device includes a left sliding part, a right sliding part, a tension spring, a aligning saw mechanism and a tracking wheel mechanism; the left sliding part includes a left sliding base and a first aligning drive that drives the left sliding base to translate left and right device; the left sliding base is equipped with a second paring drive device to drive the paring saw mechanism up and down; the right sliding part includes a first guide rail and a right sliding base that slides left and right along the first guide rail , the tracking wheel mechanism is arranged on the right sliding base; the left and right ends of the tension spring are respectively connected to the left sliding base and the right sliding base;
所述仿形装置包括倒角调节机构、仿形跟踪轮机构、升降倒角机构以及自动平移机构;所述自动平移机构包括第一基座和驱动第一基座左右平移的第一驱动装置;所述倒角调节机构包括有第二基座、第三基座、第二驱动装置、仿形电机和第三驱动装置;所述第二基座由第三驱动装置驱动往左右方向位移;所述第二驱动装置设于第二基座上以驱动第三基座前后平移,所述仿形电机设置于第三基座上,所述仿形电机的输出端驱动连接有仿形倒角刀;所述仿形跟踪轮机构可自动升降式安装于第一基座上,所述升降倒角机构驱动倒角调节机构上下升降。The profiling device includes a chamfering adjustment mechanism, a profiling tracking wheel mechanism, a lifting chamfering mechanism, and an automatic translation mechanism; the automatic translation mechanism includes a first base and a first driving device that drives the first base to translate left and right; The chamfering adjustment mechanism includes a second base, a third base, a second driving device, a profiling motor and a third driving device; the second base is driven by the third driving device to move in the left and right directions; The second driving device is arranged on the second base to drive the third base to translate back and forth, the profiling motor is arranged on the third base, and the output end of the profiling motor is driven and connected with a profiling chamfering knife The profiling tracking wheel mechanism can be automatically lifted and installed on the first base, and the lifting and chamfering mechanism drives the chamfering adjustment mechanism to lift up and down.
作为一种优选方案,所述右滑动基座上安装有第三齐头驱动装置,所述第三齐头驱动装置驱动跟踪轮机构上下升降。As a preferred solution, a third alignment driving device is installed on the right sliding base, and the third alignment driving device drives the tracking wheel mechanism up and down.
作为一种优选方案,所述仿形跟踪轮机构包括有第四基座和安装于第四基座上的仿形跟踪轮,所述第一基座上安装有第四仿形驱动装置,所述第四仿形驱动装置驱动第四基座和仿形跟踪轮上下升降;以及,所述升降倒角机构包括有第五仿形驱动装置,所述第五仿形驱动装置安装于第一基座上,所述五仿形驱动装置驱动倒角调节机构上下升降。As a preferred solution, the profiling tracking wheel mechanism includes a fourth base and a profiling tracking wheel installed on the fourth base, and a fourth profiling driving device is installed on the first base, so The fourth profiling driving device drives the fourth base and the profiling tracking wheel up and down; and, the lifting chamfering mechanism includes a fifth profiling driving device, and the fifth profiling driving device is installed on the first base On the seat, the five profiling driving devices drive the chamfering adjustment mechanism up and down.
作为一种优选方案,所述第一齐头驱动装置为气缸,所述第一齐头驱动装置的气缸缸体安装于左固定架上,所述左固定架上设置有左右延伸的第二导轨,所述左滑动基座沿第二导轨左右滑动式设置,所述第一齐头驱动装置的气缸伸缩杆向右伸出并连接于左滑动基座;所述第二齐头驱动装置为气缸,所述第二齐头驱动装置的气缸缸体安装于左滑动基座的底部,所述第二齐头驱动装置的气缸伸缩杆向上伸出左滑动基座的顶部并连接于齐头锯机构。As a preferred solution, the first parallel driving device is an air cylinder, and the cylinder body of the first parallel driving device is installed on the left fixed frame, and the left fixed frame is provided with a second guide rail extending left and right , the left sliding base is arranged to slide left and right along the second guide rail, and the cylinder telescopic rod of the first parallel driving device extends to the right and is connected to the left sliding base; the second parallel driving device is an air cylinder , the cylinder block of the second parallel driving device is installed on the bottom of the left sliding base, and the cylinder telescopic rod of the second parallel driving device protrudes upwards from the top of the left sliding base and is connected to the parallel saw mechanism .
作为一种优选方案,所述第二导轨为空心柱,所述第二导轨的左端套设于第一导轨的右端,使得第二导轨和第一导轨两者伸缩式装设。As a preferred solution, the second guide rail is a hollow column, and the left end of the second guide rail is sleeved on the right end of the first guide rail, so that both the second guide rail and the first guide rail are telescopically installed.
作为一种优选方案,所述自动平移机构还包括有固定架,所述固定架包括有左右间距布置的两个固定座,两个固定座之间连接有左右方向延伸的第一导柱,所述第一基座上设置有左右方向延伸的第一通孔,所述第一导柱穿过相应的第一通孔,所述第一仿形驱动装置驱动第一基座沿第一导柱左右平移。As a preferred solution, the automatic translation mechanism also includes a fixed frame, and the fixed frame includes two fixed seats arranged at left and right intervals, and a first guide column extending in the left and right direction is connected between the two fixed seats, so that The first base is provided with a first through hole extending in the left and right direction, the first guide post passes through the corresponding first through hole, and the first profiling driving device drives the first base along the first guide post. Pan left and right.
作为一种优选方案,所述第五仿形驱动装置为气缸,其气缸的伸缩杆向上伸出并连接有竖直向下延伸的支撑板,所述支撑板的下端连接有升降座,所述倒角调节机构的第二基座安装于升降座上;所述升降座上装设有沿左右方向延伸的第二导柱,所述第二基座上设置有左右方向延伸的第二通孔,所述第二导柱穿过相应的第二通孔,所述第三仿形驱动装置驱动第二基座沿第二导柱相对升降座左右平移。As a preferred solution, the fifth profiling driving device is an air cylinder, the telescoping rod of the air cylinder protrudes upwards and is connected with a support plate extending vertically downwards, the lower end of the support plate is connected with a lifting seat, the The second base of the chamfering adjustment mechanism is installed on the lifting seat; the second guide column extending in the left and right direction is installed on the lifting seat, and the second through hole extending in the left and right direction is arranged on the second base. The second guide post passes through the corresponding second through hole, and the third profiling driving device drives the second base to translate left and right along the second guide post relative to the lifting seat.
作为一种优选方案,所述仿形电机的输出端设置有仿形倒角靠轮固定板,所述仿形倒角靠轮固定板的外侧安装有仿形倒角靠轮,所述仿形电机的输出端还连接有仿形倒角滚轮,所述仿形倒角滚轮位于仿形倒角刀的外侧,所述仿形倒角滚轮的下方设置有仿形倒角刮片,所述仿形倒角刮片与仿形倒角滚轮保持间距。As a preferred solution, the output end of the profiling motor is provided with a profiling chamfering wheel fixing plate, and profiling chamfering wheels are installed on the outside of the profiling chamfering wheel fixing plate, and the profiling chamfering wheel The output end of the motor is also connected with a profiling chamfering roller, and the profiling chamfering roller is located on the outside of the profiling chamfering knife, and a profiling chamfering scraper is arranged below the profiling chamfering roller, and the profiling chamfering scraper is arranged on the profiling chamfering blade. Keep the distance between the chamfering blade and the chamfering roller.
作为一种优选方案,所述第一仿形驱动装置、第二仿形驱动装置以及第三仿形驱动装置分别布置于第一基座的后侧,所述仿形电机的输出端朝向第一基座的前侧布置,所述仿形跟踪轮机构安装于第一基座2且朝向第一基座的前侧布置。As a preferred solution, the first profiling driving device, the second profiling driving device and the third profiling driving device are respectively arranged on the rear side of the first base, and the output end of the profiling motor faces the first The front side of the base is arranged, and the profiling tracking wheel mechanism is installed on the
作为一种优选方案,所述第一仿形驱动装置、第二仿形驱动装置、第三仿形驱动装置、第四仿形驱动装置以及第五仿形驱动装置均为气缸。As a preferred solution, the first profiling driving device, the second profiling driving device, the third profiling driving device, the fourth profiling driving device and the fifth profiling driving device are all air cylinders.
本实用新型与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知,其主要是通过对齐头装置、仿形装置进行结构设计,使得齐头装置只需一套驱动即可满足对板件的头、尾的封边条的锯切,同时,一套仿形装置即可实现对板件的多角仿形加工,这样, 齐头装置、仿形装置两个功能模块的结构变得十分紧凑,便于整个封边机的功能模块从左往右沿直线排布,进而,使得整个封边机变得更加紧凑,缩小各自占用的空间,有利于机台在车间的布局与管理。Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be known from the above-mentioned technical scheme that it mainly performs structural design through the alignment head device and the profiling device, so that only one set of head alignment devices is required. The drive can meet the sawing of the head and tail edge banding strips of the board. At the same time, a set of profiling device can realize the multi-angle profiling processing of the board. In this way, the two functions of the trimming device and the profiling device The structure of the modules becomes very compact, which is convenient for the functional modules of the entire edge banding machine to be arranged in a straight line from left to right, which in turn makes the entire edge banding machine more compact and reduces the space occupied by each, which is conducive to the layout of the machine in the workshop and management.
为更清楚地阐述本实用新型的结构特征和功效,下面结合附图与具体实施例来对本实用新型进行详细说明。In order to illustrate the structural features and functions of the utility model more clearly, the utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1是本实用新型之实施例的紧凑型封边的第一组装立体示图;Fig. 1 is the first assembly perspective view of the compact edge banding of the embodiment of the present invention;
图2是本实用新型之实施例的齐头装置的第一组装立体示图;Fig. 2 is a perspective view of the first assembly of the head aligning device of the embodiment of the present invention;
图3是本实用新型之实施例的齐头装置的第二组装立体示图;Fig. 3 is a perspective view of the second assembly of the head aligning device of the embodiment of the present invention;
图4是本实用新型之实施例的齐头装置的第三组装立体示图;Fig. 4 is a perspective view of the third assembly of the head aligning device of the embodiment of the present invention;
图5是本实用新型之实施例的齐头装置的第一局部立体示图(左侧滑动部分);Fig. 5 is a perspective view of the first part of the head aligning device of the embodiment of the present invention (the sliding part on the left side);
图6是本实用新型之实施例的齐头装置的第二局部立体示图(右侧滑动部分);Fig. 6 is a second partial perspective view (sliding part on the right side) of the aligning device of the embodiment of the present utility model;
图7是本实用新型之实施例的齐头装置的第三局部立体示图(齐头锯机构);Fig. 7 is a third partial perspective view of the aligning device (aligning saw mechanism) of the embodiment of the present utility model;
图8是本实用新型之实施例的齐头装置的第四局部立体示图(跟踪轮机构);Fig. 8 is a fourth partial perspective view of the head alignment device (tracking wheel mechanism) of the embodiment of the present utility model;
图9是本实用新型之实施例的仿形装置的第一组装立体示图;Fig. 9 is a perspective view of the first assembly of the profiling device of the embodiment of the present invention;
图10是本实用新型之实施例的仿形装置的第二组装立体示图;Fig. 10 is a perspective view of the second assembly of the profiling device of the embodiment of the present invention;
图11是本实用新型之实施例的仿形装置的第一局部立体示图(主要展示升降倒角机构和倒角调节机构);Figure 11 is the first partial perspective view of the profiling device of the embodiment of the present invention (mainly showing the lifting and chamfering mechanism and the chamfering adjustment mechanism);
图12是本实用新型之实施例的仿形装置的第二局部立体示图(主要展示仿形跟踪轮机构);Fig. 12 is a second partial perspective view of the profiling device of the embodiment of the present invention (mainly showing the profiling tracking wheel mechanism);
图13是本实用新型之实施例的仿形装置的第三局部立体示图(主要展示倒角调节机构)。Fig. 13 is a third partial perspective view of the profiling device of the embodiment of the present invention (mainly showing the chamfering adjustment mechanism).
附图标识说明:Explanation of the accompanying drawings:
送带机构A1、预铣机构A2、涂胶机构A3、压带机构A4、齐头装置A5、修边机构A6、刮边机构A7、仿形装置A8、平刮机构A9、抛光机构A10、压料传送机构A11、机架A12、左滑动部分10、左滑动基座11、第一齐头驱动装置12、左固定架13、第二导轨14、第二齐头驱动装置15、第三导轨16、右滑动部分20、右滑动基座21、第一导轨22、右固定架23、第三齐头驱动装置24、第四导轨25、张力弹簧30、齐头锯机构40、齐头电机安装架41、齐头电机42、齐头锯片43、防护罩44、齐头挡尘板45、跟踪轮机构50、跟踪轮升降基座51、跟踪轮升降顶板52、跟踪轮连接板53、跟踪轮支架54、跟踪轮55、固定架1、第一基座2、第一仿形驱动装置3、固定座101、第一导柱102、第二基座4、第三基座5、第二仿形驱动装置6、仿形电机7、第三仿形驱动装置8、第二导柱201、升降座1102、仿形倒角刀701、仿形倒角靠轮固定板702、仿形倒角靠轮703、仿形倒角滚轮704、仿形倒角刮片705、第四基座9、仿形跟踪轮91、第四仿形驱动装置10’、第三导柱202、气缸固定板1001、第五仿形驱动装置11’、支撑板1101、升降座1102。Belt feeding mechanism A1, pre-milling mechanism A2, gluing mechanism A3, belt pressing mechanism A4, trimming device A5, edge trimming mechanism A6, edge scraping mechanism A7, profiling device A8, flat scraping mechanism A9, polishing mechanism A10, press Material transfer mechanism A11, frame A12, left sliding
具体实施方式detailed description
请参照图1至图13所示,其显示出了本实用新型之实施例的具体结构。Please refer to Fig. 1 to Fig. 13, which shows the specific structure of the embodiment of the present utility model.
在本实用新型的描述中,需要说明的是,术语“上”、“下”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right" etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only In order to facilitate the description of the present invention and simplify the description, it does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
如图1所示,一种紧凑型封边机,包括有机架A12,所述机架A12上前侧区域设置有左右延伸的压料传送机构A11,所述机架A12上后侧区域自左往右依次设置有送带机构A1、预铣机构A2、涂胶机构A3、压带机构A4、齐头装置A5、修边机构A6、刮边机构A7、仿形装置A8、平刮机构A9以及抛光机构A10。As shown in Figure 1, a compact edge banding machine includes a frame A12, the upper front area of the frame A12 is provided with a pressing material transmission mechanism A11 extending left and right, and the rear area of the frame A12 is automatically From left to right, there are belt feeding mechanism A1, pre-milling mechanism A2, gluing mechanism A3, belt pressing mechanism A4, trimming device A5, edge trimming mechanism A6, edge scraping mechanism A7, profiling device A8, flat scraping mechanism A9 and polishing mechanism A10.
考虑到板材的输送,目前普遍采用直线式布局封边机,本实施例中,主要针对齐头装置A5、仿形装置A8进行创新设计,使得齐头装置A5、仿形装置A8的结构紧凑,缩小体积,降低成本。因此,本文中,主要针对齐头装置A5、仿形装置A8的具体结构进行描述说明,其它功能机构,均可采用传统技术实现。Considering the conveying of plates, linear layout edge banding machines are generally used at present. In this embodiment, the innovative design is mainly aimed at the alignment device A5 and the copying device A8, so that the structures of the alignment device A5 and the copying device A8 are compact. Reduce the size and reduce the cost. Therefore, in this article, the specific structures of the aligning device A5 and the profiling device A8 are mainly described, and other functional mechanisms can be realized by using traditional technologies.
如图2至图8所示,其显示了齐头装置的具体结构:As shown in Figure 2 to Figure 8, it shows the specific structure of the head-aligning device:
所述齐头装置A5包括有左滑动部分10、右滑动部分20、张力弹簧30、齐头锯机构40以及跟踪轮机构50。The aligning device A5 includes a left sliding
如图2至图4,以及图4所示,所述左滑动部分10包括有左滑动基座11和驱动左滑动基座11左右平移的第一齐头驱动装置12;所述第一齐头驱动装置12为气缸,所述第一齐头驱动装置12的气缸缸体安装于左固定架13上,所述左固定架13上设置有左右延伸的第二导轨14,所述左滑动基座11通过其设置的第二通孔沿第二导轨14左右滑动式设置,所述第一齐头驱动装置12的气缸伸缩杆向右伸出并其右端连接于左滑动基座11。优选地,所述第二导轨14前后设置有两根,相应地,所述第一通孔左右设置有两个。使得左滑动基座11的左右平移动作更加精准,可控性佳。所述左滑动基座11上安装有第二齐头驱动装置15,所述第二齐头驱动装置15驱动齐头锯机构40上下升降;所述第二齐头驱动装置15为气缸,所述第二齐头驱动装置15的气缸缸体安装于左滑动基座11的底部,所述第二齐头驱动装置15的气缸伸缩杆向上伸出左滑动基座11的顶部并连接于齐头锯机构40。以及,所述左滑动基座11上设置竖直延伸的第三导轨16。2 to 4, and as shown in FIG. 4, the
如图2至图4,以及图6所示,所述右滑动部分20包括有右滑动基座21和左右延伸的第一导轨22,所述第一导轨22的右端连接有右固定架23,所述右固定架23上安装有齐头撞块。所述右滑动基座21通过其设置的第一通孔沿第一导轨22左右滑动式设置,所述右滑动基座21上安装有第三齐头驱动装置24,所述第三齐头驱动装置24驱动跟踪轮机构50上下升降;所述第三齐头驱动装置24也采用气缸。优选地,所述第一导轨22前后设置有两根,相应地,所述第一通孔左右设置有两个。以及,所述右滑动基座21上安装有竖直延伸的第四导轨25。As shown in Figures 2 to 4 and Figure 6, the
如图4所示,所述张力弹簧30的左右端分别连接于左滑动基座11、右滑动基座21之间。所述第二导轨14为空心柱,所述第二导轨14的左端套设于第一导轨22的右端,使得第二导轨14和第一导轨22两者伸缩式装设。使得结构紧凑,齐头锯机构40可以进行头、尾锯切的行程更长,以满足更大尺寸范围内的工件加工需求。As shown in FIG. 4 , the left and right ends of the
如图2至图4,以及图7所示,所述齐头锯机构40包括有齐头电机安装架41、齐头电机42和齐头锯片43,所述齐头电机42驱动齐头锯片43绕左右方向轴线转动,所述齐头电机42安装于齐头电机安装架41上,所述第二齐头驱动装置15的气缸伸缩杆的顶端连接于齐头电机安装架41。所述齐头电机42是卧式设置,其输出轴为左右方向,所述齐头电机42设置于左侧,而齐头锯片43安装于齐头电机42的右端的输出轴的右端,所述齐头电机安装架41包括有齐头电机底板和齐头电机前侧板,所述齐头电机前侧板安装于齐头电机底板的顶部前侧,所述齐头电机42安装于齐头电机底板上且位于齐头电机前侧板的后方,以及,所述齐头锯片43的前侧罩设有防护罩44和齐头挡尘板45,所述齐头挡尘板45位于靠下方,而防尘罩44稍靠上方设置。所述齐头电机42安装架41通过其设置的第三通孔沿第三导轨16上下滑动式设置。优选地,所述第三导轨16左右设置有两根,相应地,所述第三通孔左右设置有两个。使得结构紧凑,齐头锯机构40可以进行头、尾锯切的行程更长,以满足更大尺寸范围内的工件加工需求。As shown in Fig. 2 to Fig. 4, and Fig. 7, described aligning
如图8所示,所述跟踪轮机构50包括有跟踪轮升降基座51、跟踪轮升降顶板52、跟踪轮连接板53、跟踪轮支架54和跟踪轮55,所述跟踪轮升降基座51连接于第三齐头驱动装置14的气缸伸缩杆的顶端,所述跟踪轮升降顶板52连接于第四导轨25的顶端,其起到顶部限位作用,所述跟踪轮升降基座51通过其设置第四通孔沿第四导轨25上下滑动式设置,优选地,所述第四导轨25左右设置有两根,相应地,所述第四孔左右设置有两个。As shown in Figure 8, the
接下来,大致介绍本实施例的齐头装置A5的工作原理 :Next, the working principle of the head-aligning device A5 of the present embodiment is roughly introduced:
在整个动作开始时,左滑动部分10上的齐头锯机构40处于低位,而跟踪轮机构50在上升状态(即高位),当板件从输送带传送过来,跟踪轮机构50及整个机头一起在第一导轨22上往右前进,在这个过程中,齐头锯机构40上升,到达合适位置时,锯片切掉板前端多出的封边条并随之齐头锯机构40下降,然后,第一齐头驱动装置12带动左滑动基座11往左缩回,跟踪轮机构50下降到板件的底部,张力弹簧30复位,拖动跟踪轮机构50到板件的后端,然后跟踪轮机构50上升,第一齐头驱动装置12工作,推动整体跟随板件一起移动,顶住板件的后端,左滑动部分10的齐头锯机构40上升,锯片在这个过程中,切掉板件尾端的多余的封边条,自此,整个动作完成(完成头、尾锯切工作),整个装置回到起点。其主要是通过左滑动部分10、右滑动部分20、张力弹簧30、齐头锯机构40以及跟踪轮机构50的设置,实现了对板件的头、尾的封边条的锯切共用一套驱动,相比传统技术中采用两套驱动的方案而言,结构紧凑,缩小体积,降低成本。When the whole action starts, the alignment saw
接下来,请参照图9至图13所示,其显示了仿形装置的具体结构:Next, please refer to Figures 9 to 13, which show the specific structure of the profiling device:
所述仿形装置A8包括有倒角调节机构、仿形跟踪轮机构、升降倒角机构以及自动平移机构。The profiling device A8 includes a chamfering adjustment mechanism, a profiling tracking wheel mechanism, an elevating chamfering mechanism and an automatic translation mechanism.
所述自动平移机构包括有固定架1、第一基座2和驱动第一基座2左右平移的第一仿形驱动装置3;所述固定架1包括有左右间距布置的两个固定座101,两个固定座101之间连接有左右方向延伸的第一导柱102,所述第一基座2上设置有左右方向延伸的第一通孔,第一导柱102穿过相应的第一通孔,所述第一仿形驱动装置3为气缸,其驱动第一基座2沿第一导柱102左右平移。所述第一仿形驱动装置3布置于第一基座2的后侧。The automatic translation mechanism includes a fixed frame 1, a
所述倒角调节机构包括有第二基座4、第三基座5、第二仿形驱动装置6、仿形电机7和第三仿形驱动装置8;所述第二基座4由第三仿形驱动装置8驱动往左右方向位移,所述第三仿形驱动装置8布置于第一基座2的后侧。所述第一基座2上装设有沿左右方向延伸的第二导柱201,具体是第二导柱201装设于升降座1102上,所述第二基座4上设置有左右方向延伸的第二通孔,第二导柱201穿过相应的第二通孔,所述第三仿形驱动装置8为气缸,其驱动第二基座4沿第二导柱201相对第一基座2左右平移,也指第三仿形驱动装置8驱动第二基座4沿第二导柱201相对升降座1102左右平移。所述第二仿形驱动装置6设于第二基座4上,所述第二仿形驱动装置6驱动第三基座5相对第二基座4沿前后方向平移,所述第二仿形驱动装置6采用气缸,称为仿形倒角调节气缸。所述第二仿形驱动装置6布置于第一基座2的后侧,所述倒角调节机构是用于决定倒角形状,当触摸屏上将参数设置好,所述倒角调节机构通过第二仿形驱动装置6驱动第三基座5调节到一定位置(也指仿形电机7被调节到合适位置),相应决定了倒角的形状。所述仿形电机7设置于第三基座5上,所述仿形电机7的输出端驱动连接有仿形倒角刀701;所述仿形电机7的输出端设置有仿形倒角靠轮固定板702,所述仿形倒角靠轮固定板702的外侧安装有仿形倒角靠轮703,所述仿形电机7的输出端还连接有仿形倒角滚轮704,所述仿形倒角滚轮704位于仿形倒角刀701的外侧,所述仿形倒角滚轮704的下方设置有仿形倒角刮片705,所述仿形倒角刮片705与仿形倒角滚轮704保持间距。所述仿形电机7的输出端朝向第一基座2的前侧布置。The chamfering adjustment mechanism includes a
所述仿形跟踪轮机构安装于第一基座2上且朝向第一基座2的前侧布置。所述仿形跟踪轮机构包括有第四基座9和安装于第四基座9上的仿形跟踪轮91,所述仿形跟踪轮91位于仿形电机7的输出端的外侧,以使得仿形跟踪轮91、仿形倒角刀701靠近设置。所述第一基座2上安装有第四仿形驱动装置10’,所述第四仿形驱动装置10’驱动第四基座9和仿形跟踪轮91上下升降;所述第一基座2上安装有竖向延伸的第三导柱202,所述第四基座9上设置有上下方向延伸的第三通孔,第三导柱202穿过相应的第三通孔,所述第四仿形驱动装置10’为气缸,其驱动第四基座9沿第三导柱202相对第一基座2上下升降。所述第四仿形驱动装置10’通过气缸固定板1001安装于第一基座2的侧面。在第三导柱202的顶部安装有仿形跟踪轮顶板,其用于对第四基座9的上升位置起到限位作用,所述仿形跟踪轮91通过竖向延伸的仿形跟踪轮支架92安装于第四基座9上,利用仿形跟踪轮支架92的延伸高度可以改变仿形跟踪轮91的高度。The profiling tracking wheel mechanism is installed on the
所述升降倒角机构包括有第五仿形驱动装置11’,所述第五仿形驱动装置11’为气缸,其气缸的伸缩杆向上伸出并连接有竖直向下延伸的支撑板1101,所述支撑板1101的下端连接有升降座1102,所述倒角调节机构安装于升降座1102上,具体是第二基座4安装于升降座1102上。所述第五仿形驱动装置11’安装于第一基座2上,所述五仿形驱动装置11驱动倒角调节机构随同升降座1102上下升降。The lifting and chamfering mechanism includes a fifth profiling driving device 11', the fifth profiling driving device 11' is an air cylinder, the telescopic rod of the air cylinder protrudes upwards and is connected with a
以上仿形驱动装置,除了仿形电机7,其它都可以采用气缸,其结构简单,易于安装维护,对于使用者的要求较低,避免因为误操作而使之损坏,而且气缸的环境适用能力强,能够在高温和低温环境中正常工作且具有防尘、防水能力,满足家产品封边加工环境要求(多尘埃),因此,采用气缸比电机更优越。同时,不同仿形驱动装置可选用不同尺寸的气缸,负载大,可依据气缸的输出力要求,选用相应缸径,满足相应输出力方面的要求。结合不同仿形驱动装置的布置位置,使得封边机仿形装置的结构较为紧凑,整体占用空间较小。Except for the
接下来,大致介绍本实施例的仿形装置A8的工作原理 :Next, roughly introduce the working principle of the profiling device A8 of the present embodiment:
动作开始时,升降倒角机构和仿形跟踪轮机构是处于上升状态,直至仿形跟踪轮91顶住板件的前端,则升降倒角机构下降,如此,完成板件的前端的角的仿形。随后,所述仿形跟踪轮机构下降,并整体移动到板件的后端,所述仿形跟踪轮机构上升,顶住板件的后端,升降倒角机构上升,完成板件的后端的角的仿形。整个动作完成,整个仿形机构回到起点。When the action starts, the lifting chamfering mechanism and the profiling tracking wheel mechanism are in a rising state until the
由于第三仿形驱动装置8的设置,使得第一仿形驱动装置3只需要负责板件两端之间行程的驱动,而局部小范围位移,可借助第三仿形驱动装置8来实现,气缸本身具有动作迅速、反应快的优势,局部采用另外的气缸来驱动,减少了对气缸控制精度的依赖,不需要依赖第一仿形驱动装置3的控制精度。因此,本实施例的技术方在更好地控制成本的前提下,满足使用需求。Due to the setting of the third
本实用新型的设计重点在于, 其主要是通过对齐头装置、仿形装置进行结构设计,使得齐头装置只需一套驱动即可满足对板件的头、尾的封边条的锯切,同时,一套仿形装置即可实现对板件的多角仿形加工,这样, 齐头装置、仿形装置两个功能模块的结构变得十分紧凑,便于整个封边机的功能模块从左往右沿直线排布,进而,使得整个封边机变得更加紧凑,缩小各自占用的空间,有利于机台在车间的布局与管理。The key point of the design of the utility model is that it is mainly designed through the alignment head device and the profiling device, so that the head alignment device only needs one set of driving to meet the sawing of the head and tail edge banding strips of the plate. At the same time, a set of profiling device can realize the multi-angle profiling processing of the plate. In this way, the structure of the two functional modules of the head-aligning device and the profiling device becomes very compact, which is convenient for the functional modules of the entire edge banding machine to move from left to right. The right side is arranged in a straight line, which in turn makes the whole edge banding machine more compact and reduces the space occupied by each, which is beneficial to the layout and management of the machine in the workshop.
以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型的技术范围作任何限制,故凡是依据本实用新型的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above are only preferred embodiments of the present utility model, and do not limit the technical scope of the present utility model, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present utility model , all still belong to the scope of the technical solution of the utility model.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118322305A (en) * | 2024-04-29 | 2024-07-12 | 佛山市顺德区鑫荣恒业机械设备有限公司 | A compact and stable automatic panel edge banding machine |
| CN119550449A (en) * | 2024-12-05 | 2025-03-04 | 广州极东机械有限公司 | An edge banding machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118322305A (en) * | 2024-04-29 | 2024-07-12 | 佛山市顺德区鑫荣恒业机械设备有限公司 | A compact and stable automatic panel edge banding machine |
| CN119550449A (en) * | 2024-12-05 | 2025-03-04 | 广州极东机械有限公司 | An edge banding machine |
| CN119550449B (en) * | 2024-12-05 | 2025-07-01 | 广州极东机械有限公司 | Edge bonding machine |
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