CN218225115U - A slag removal device for laser processing machine tools for metal products - Google Patents
A slag removal device for laser processing machine tools for metal products Download PDFInfo
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Abstract
本实用新型提供了一种金属制品激光加工机床用熔渣拆除装置,包括两块对称设置的立板,两块立板之间通过收集机构连接固定;两块立板之间还对应安装有可升降的支撑板,所述支撑板对应位于收集机构上方;所述支撑板底面间隔设有多个可转动的螺纹杆,所述螺纹杆上螺纹安装有滑块,所述滑块底部对应安装有可转动的圆形刮料板,所述圆形刮料板两侧边缘处均匀设有多个呈环形分布的刀片。本实用新型在多组螺纹杆和圆形刮料板上刀片的配合作用下,大大提高了熔渣拆除效率;设置升降机构,使得可以根据不同高度的激光切割机床来调节圆形刮料板的两侧刀片的位置,提高其适用范围。
The utility model provides a slag removal device for a metal product laser processing machine tool, which comprises two symmetrically arranged vertical plates, which are connected and fixed by a collecting mechanism; Lifting support plate, the support plate is correspondingly located above the collection mechanism; the bottom surface of the support plate is provided with a plurality of rotatable threaded rods at intervals, the threaded rods are threaded with sliders, and the bottom of the sliders is correspondingly installed with A rotatable circular scraper, with a plurality of annularly distributed blades evenly arranged on both side edges of the circular scraper. The utility model greatly improves the efficiency of slag removal under the cooperation of multiple sets of threaded rods and blades on the circular scraping plate; the lifting mechanism is set so that the height of the circular scraping plate can be adjusted according to laser cutting machine tools of different heights. The position of the blades on both sides improves its application range.
Description
技术领域technical field
本实用新型属于熔渣拆除技术领域,具体涉及一种金属制品激光加工机床用熔渣拆除装置。The utility model belongs to the technical field of slag removal, in particular to a slag removal device for a metal product laser processing machine tool.
背景技术Background technique
激光切割在现代金属加工中有着广泛应用。随着我国经济不断发展,为了提高工作效率,都会引进比较先进的技术,其中就包含激光切割。激光切割采用的是软硬件一体化的操作手法,让金属资源能够得到合理的利用,减少金属加工中遗留下来的边脚料,不仅节约了人力成本,还大大节省资源的开支。但是在激光加工的厚板穿孔过程中,会存在熔渣堆积现象,如果不及时处理熔渣,直接对工件进行切割,会导致切割质量不佳。传统的熔渣清除方式一般采用小型的除渣机对激光加工台面的熔渣一点点进行清除处理,其清除时间较长,清除效率明显较低。因此,目前急需提出一种新的清除装置以解决上述问题。Laser cutting is widely used in modern metal processing. With the continuous development of my country's economy, in order to improve work efficiency, more advanced technologies will be introduced, including laser cutting. Laser cutting adopts the operation method of integrating software and hardware, so that metal resources can be used reasonably, and the scraps left over from metal processing can be reduced, which not only saves labor costs, but also greatly saves resource expenses. However, in the process of laser processing thick plate perforation, there will be slag accumulation. If the slag is not processed in time and the workpiece is cut directly, the cutting quality will be poor. The traditional slag removal method generally uses a small slag remover to remove the slag from the laser processing table a little bit, which takes a long time to remove and the removal efficiency is obviously low. Therefore, there is an urgent need to propose a new cleaning device to solve the above problems.
经检索,关于金属制品激光加工机床用熔渣拆除装置的相关专利已有公开。如,中国专利申请号为202021143475 .3公开了激光切割机熔渣清除装置,该装置包括激光切割机架,所述激光切割机架的内侧固定连接有切割托板,所述激光切割机架的内侧开设有两个限位滑槽,两个所述限位滑槽的内部均滑动连接有限位滑块,两个所述限位滑块之间固定连接有刮料板,所述刮料板的下表面固定连接有刮刀,所述刮料板的下表面固定连接有两组相互对称的清理刷。该申请案虽然采用了驱动电机运行带动刮料板在切割托板上往复移动,进而带动刮刀对熔渣进行刮除分散,但该装置无法调节切割托板的位置,不能较好地适用于不同高度的激光切割机,其适用范围较窄。因此,目前急需提出一种新的拆除装置以解决上述问题。After retrieval, related patents on the slag removal device for laser processing machine tools for metal products have been published. For example, Chinese patent application number 202021143475.3 discloses a laser cutting machine slag removal device, which includes a laser cutting frame, the inner side of the laser cutting frame is fixedly connected with a cutting pallet, and the laser cutting frame There are two limit chutes on the inner side, and the inside of the two limit chutes are slidably connected with limit sliders, and a scraper plate is fixedly connected between the two limit sliders, and the scraper plate A scraper is fixedly connected to the lower surface of the scraper, and two groups of mutually symmetrical cleaning brushes are fixedly connected to the lower surface of the scraper. Although this application uses a driving motor to drive the scraper to move back and forth on the cutting pallet, and then drives the scraper to scrape and disperse the slag, but this device cannot adjust the position of the cutting pallet and is not suitable for different applications. The high-end laser cutting machine has a narrow scope of application. Therefore, be badly in need of proposing a kind of new removing device at present to solve the above-mentioned problem.
实用新型内容Utility model content
实用新型的目的Purpose of the utility model
针对上述技术问题,本实用新型提供了一种金属制品激光加工机床用熔渣拆除装置,相较于传统的熔渣清除方式而言,大大提高了熔渣拆除效率;且该装置也能较好地适用于不同高度的激光切割机,可以根据不同高度的激光切割机床来调节圆形刮料板的两侧刀片的位置,提高其适用范围。In view of the above technical problems, the utility model provides a slag removal device for laser processing machine tools for metal products, which greatly improves the slag removal efficiency compared with the traditional slag removal method; and the device can also better It is suitable for laser cutting machines of different heights, and the position of the blades on both sides of the circular scraper can be adjusted according to the laser cutting machines of different heights to improve its application range.
技术方案Technical solutions
为了达到上述目的,本实用新型提供的技术方案为:一种金属制品激光加工机床用熔渣拆除装置,包括两块对称设置的立板,两块立板之间通过收集机构连接固定;两块立板之间还对应安装有可升降的支撑板,所述支撑板对应位于收集机构上方;所述支撑板底面间隔设有多个可转动的螺纹杆,所述螺纹杆上螺纹安装有滑块,所述滑块底部对应安装有可转动的圆形刮料板,所述圆形刮料板两侧边缘处均匀设有多个呈环形分布的刀片。In order to achieve the above purpose, the technical solution provided by the utility model is: a slag removal device for laser processing machine tools for metal products, including two symmetrically arranged vertical plates, and the two vertical plates are connected and fixed by a collecting mechanism; A liftable support plate is also installed between the vertical plates, and the support plate is correspondingly located above the collection mechanism; a plurality of rotatable threaded rods are arranged at intervals on the bottom surface of the support plate, and a slider is threaded on the threaded rod , the bottom of the slider is correspondingly equipped with a rotatable circular scraper, and a plurality of circularly distributed blades are uniformly arranged on both sides of the circular scraper.
进一步的改进在于:所述两块立板内侧上部均设有气缸,所述支撑板左右两侧面分别对应设有第一连接板,所述气缸的活塞杆端与第一连接板固定连接。A further improvement is that: the inner upper parts of the two vertical plates are equipped with cylinders, the left and right sides of the support plate are respectively provided with first connecting plates, and the piston rod ends of the cylinders are fixedly connected with the first connecting plates.
进一步的改进在于:所述两块立板内侧上部均设有两个导向套,两个导向套对应位于气缸的两侧,且导向套的中部滑动贯穿导向轴;所述导向轴的底端与第一连接板固定连接。A further improvement is that: two guide sleeves are provided on the upper inner side of the two vertical plates, and the two guide sleeves are correspondingly located on both sides of the cylinder, and the middle part of the guide sleeve slides through the guide shaft; the bottom end of the guide shaft is connected to the The first connecting plate is fixedly connected.
进一步的改进在于:所述支撑板底面两端对应设有第一竖板,两块第一竖板之间间隔设有多个螺纹杆,其中一块第一竖板靠外一侧对应安装有多个第一电机,所述第一电机的输出轴与其对应的螺纹杆一端对应相连。A further improvement is that: the two ends of the bottom surface of the support plate are correspondingly provided with first vertical plates, and a plurality of threaded rods are arranged at intervals between the two first vertical plates, and one of the first vertical plates is installed on the outer side correspondingly with multiple A first motor, the output shaft of the first motor is correspondingly connected with one end of the corresponding threaded rod.
进一步的改进在于:所述滑块底部对应设有第二竖板,所述第二竖板一侧对应设有一根转动轴,该转动轴上对应安装有圆形刮料板,所述第二竖板的另一侧对应安装有第二电机,所述第二电机的输出轴与转动轴一端对应连接。A further improvement is: the bottom of the slider is correspondingly provided with a second vertical plate, and one side of the second vertical plate is correspondingly provided with a rotating shaft, and a circular scraper is correspondingly installed on the rotating shaft, and the second vertical plate is correspondingly provided with a rotating shaft. The other side of the riser is correspondingly installed with a second motor, and the output shaft of the second motor is correspondingly connected with one end of the rotating shaft.
进一步的改进在于:所述收集机构包括收集板,所述收集板顶面对应设有收集槽,且收集板的两侧中部对应设有第二连接板,所述第二连接板与立板相连接。A further improvement is: the collection mechanism includes a collection plate, the top surface of the collection plate is correspondingly provided with a collection groove, and the middle parts of both sides of the collection plate are correspondingly provided with a second connecting plate, and the second connecting plate and the vertical plate connected.
进一步的改进在于:所述两块立板的底部对应设有万向轮。A further improvement is that: the bottoms of the two vertical plates are correspondingly provided with universal wheels.
有益效果Beneficial effect
本实用新型提供的技术方案,与现有技术相比,具有以下有益效果:Compared with the prior art, the technical solution provided by the utility model has the following beneficial effects:
本实用新型通过设置多组螺纹杆,启动第一电机工作,使得螺纹杆上的滑块左右移动,启动第二电机,通过转动轴带动圆形刮料板转动,在圆形刮料板两侧刀片的快速转动的作用下将熔渣刮除分散,落到收集槽中。在多组螺纹杆和圆形刮料板上刀片的配合作用下,相较于传统采用小型除渣机的熔渣清除方式,大大提高了熔渣拆除效率。The utility model starts the work of the first motor by arranging multiple groups of threaded rods, so that the slider on the threaded rod moves left and right, starts the second motor, and drives the circular scraping plate to rotate through the rotating shaft. Under the action of the rapid rotation of the blade, the slag is scraped off and dispersed, and falls into the collection tank. Under the cooperation of multiple sets of threaded rods and circular scraper blades, compared with the traditional slag removal method using a small slag remover, the slag removal efficiency is greatly improved.
另外,通过设置升降结构,将气缸的活塞杆端和导向轴的一端分别与支撑板两侧的第一连接板固定连接,外接电源来控制气缸工作,通过气缸驱动整个支撑板上下移动,从而可以带动圆形刮料板上的刀片上下移动,使得可以根据不同高度的激光切割机床来调节圆形刮料板的位置,便于根据熔渣的情况来调节两侧刀片的位置,提高其适用范围。In addition, by setting a lifting structure, the piston rod end of the cylinder and one end of the guide shaft are fixedly connected to the first connecting plates on both sides of the support plate, and the external power supply is used to control the operation of the cylinder, and the cylinder drives the entire support plate to move up and down, so that Drive the blades on the circular scraper to move up and down, so that the position of the circular scraper can be adjusted according to the laser cutting machine tools of different heights, which is convenient to adjust the position of the blades on both sides according to the slag situation, and improve its scope of application.
附图说明Description of drawings
图1为本实用新型的熔渣拆除装置的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the slag removing device of the present utility model;
图2为本实用新型的气缸及第一电机安装分布的侧面剖视放大示意图;Fig. 2 is a side sectional enlarged schematic diagram of the installation distribution of the cylinder and the first motor of the present invention;
图3为本实用新型的第二电机与圆形刮料板的安装结构示意图。Fig. 3 is a schematic diagram of the installation structure of the second motor and the circular scraper of the present invention.
附图标记reference sign
1、立板;2、支撑板;3、导向套;4、第一连接板;5、气缸;6、导向轴;7、收集板;8、第二连接板;9、万向轮;10、第一电机;11、螺纹杆;12、第二电机;13、第一竖板;14、滑块;15、圆形刮料板;16、第二竖板;17、刀片。1. Vertical plate; 2. Support plate; 3. Guide sleeve; 4. First connecting plate; 5. Cylinder; 6. Guide shaft; 7. Collecting plate; 8. Second connecting plate; 9. Universal wheel; 10 11, threaded rod; 12, second motor; 13, first vertical plate; 14, slide block; 15, circular scraper plate; 16, second vertical plate; 17, blade.
具体实施方式detailed description
为了便于理解本实用新型,下面将参照相关附图对本实用新型进行更全面的描述,附图中给出了本实用新型的若干实施例,但是,本实用新型可以以许多不同的形式来实现,并不限于本文所描述的实施例,相反地,提供这些实施例的目的是使对本实用新型的公开内容更加透彻全面。In order to facilitate understanding of the utility model, the utility model will be described more comprehensively below with reference to the accompanying drawings. Several embodiments of the utility model are provided in the accompanying drawings, but the utility model can be realized in many different forms, It is not limited to the embodiments described herein, on the contrary, the purpose of providing these embodiments is to make the disclosure of the present utility model more thorough and comprehensive.
需要说明的是,当元件被称为“固设于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件;当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件;本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。It should be noted that when an element is said to be "fixed on" another element, it may be directly on the other element or there may be an intervening element; when an element is said to be "connected" to another element, it may is directly connected to another element or there may be an intervening element; the terms "vertical," "horizontal," "left," "right," and similar expressions are used herein for purposes of illustration only.
除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同;本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本实用新型;本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field of the present invention; the terms used herein in the description of the present invention are only to describe specific The purpose of the embodiment is not intended to limit the utility model; the term "and/or" used herein includes any and all combinations of one or more related listed items.
实施例Example
参照图1-3,一种金属制品激光加工机床用熔渣拆除装置,包括两块对称设置的立板1,两块立板1之间通过收集机构连接固定。所述收集机构包括收集板7,所述收集板7顶面对应设有收集槽,且收集板7的两侧中部对应设有第二连接板8,所述第二连接板8与立板1相连接。第二连接板8与两块立板1设为固定连接,提高装置的稳定性,也可以在两块立板1的顶端对应安装顶板来增强整个装置的稳定性。通过设置收集槽,将收集袋放置在槽内固定好,在刮除熔渣时,熔渣下落到收集袋中即完成熔渣的收集、装袋工作,当收集满了就可卸下该收集袋,换上新的收集袋继续收集。Referring to Figures 1-3, a slag removal device for a metal product laser processing machine tool includes two symmetrically arranged
两块立板1之间还对应安装有可升降的支撑板2,所述支撑板2对应位于收集机构上方。所述两块立板1内侧上部均设有气缸5,所述支撑板2左右两侧面分别对应设有第一连接板4,所述气缸5的活塞杆端与第一连接板4固定连接;所述两块立板1内侧上部均设有两个导向套3,两个导向套3对应位于气缸5的两侧,且导向套3的中部滑动贯穿有导向轴6;所述导向轴6的底端与第一连接板4固定连接。在两块立板1上设置气缸5,将气缸5的活塞杆端与第一连接板4固定连接,外接电源使气缸5工作,通过活塞杆带动第一连接板4升降,从而带动整个支撑板2上下移动。另一方面通过在气缸5两侧设置导向套3,通过导向套3和导向轴6配合作用,使得支撑板2在气缸5的作用下升降移动的更加稳定。A
所述支撑板2底面间隔设有多个可转动的螺纹杆11,所述螺纹杆11上螺纹安装有滑块14。所述支撑板2底面两端对应设有第一竖板13,两块第一竖板13之间间隔设有多个螺纹杆11,其中一块第一竖板13靠外一侧对应安装有多个第一电机10,所述第一电机10的输出轴与其对应的螺纹杆11一端对应相连。所述螺纹杆11的位置与数量与第一电机10的位置与数量相对应,所述第一电机10为日常生活中的电机,可控制滑块14在第一电机10的作用下可沿着螺纹杆11往返运动。The bottom surface of the
所述滑块14底部对应安装有可转动的圆形刮料板15,所述圆形刮料板15两侧边缘处均匀设有多个呈环形分布的刀片17。所述滑块14底部对应设有第二竖板16,所述第二竖板16一侧对应设有一根转动轴,该转动轴上对应安装有圆形刮料板15,所述第二竖板16的另一侧对应安装有第二电机12,所述第二电机12的输出轴与转动轴一端对应连接。根据激光切割机床上的高度,外接电源启动气缸5工作,使得圆形刮料板15移动到相对应位置,使得两侧底部的刀片17正好与熔渣相接触,启动第一电机10和第二电机12,随着滑块14在螺纹杆11上往返运动,使得两侧底部的刀片17将熔渣从左往右/从右往左方向快速刮除分散。在多组螺纹杆11和圆形刮料板15上刀片17的配合作用下,相较于传统采用小型除渣机的熔渣清除方式(具体可见链接https://www.bilibili.com/video/BV1e54y1y7NQ/),大大提高了熔渣拆除效率。A rotatable
所述两块立板1的底部对应设有万向轮9,所述万向轮9为市面上常见的带制动刹的万向轮9,通过设置万向轮9可以根据需求移动摆放该装置,便于移动,同时也便于更换收集槽中放置的收集带。The bottoms of the two
工作原理:将该装置对应移动至激光加工台面穿过两个立板1之间,且激光加工台面对应位于支撑板2与收集板7之间;然后开启气缸5,通过气缸5与导向轴6的配合使得支撑板2带动整个圆形刮料板15以及刀片17向下移动,从而来调节刀片17的位置,使得圆形刮料板15两侧底部的刀片17正好与熔渣相接触;然后启动第二电机12使得圆形刮料板15转动,同时启动第一电机10,使得滑块14在螺纹杆11上做往返运动,从而带动圆形刮料板15两侧底部的刀片17从左往右刮除两侧熔渣,通过设置多组螺纹杆11以及圆形刮料板15,并在圆形刮料板15两侧均设置刀片17,从而能够大大提高熔渣的拆除效率。当圆形刮料板15对应清理完一道熔渣后,可将装置整体后移一定距离,利用第一电机10和第二电机12使得滑块14带动圆形刮料板15底部的刀片17从右往左刮除两侧熔渣,刮除下来的熔渣落入收集袋中,如此反复操作,刮除整个堆积的熔渣,并完成整个熔渣的收集工作。Working principle: move the device until the laser processing table passes between the two
以上所述实施例仅表达了本实用新型的某种实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制;应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围;因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiment only expresses certain implementation mode of the present utility model, and its description is comparatively specific and detailed, but can not therefore be interpreted as the limitation of patent scope of the present utility model; For personnel, under the premise of not departing from the concept of the utility model, some deformations and improvements can also be made, and these all belong to the protection scope of the utility model; therefore, the protection scope of the utility model patent should be defined by the appended claims allow.
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