CN218222371U - Device for slowing down self-polymerization of vinyl chloride monomer - Google Patents
Device for slowing down self-polymerization of vinyl chloride monomer Download PDFInfo
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- CN218222371U CN218222371U CN202221461416.XU CN202221461416U CN218222371U CN 218222371 U CN218222371 U CN 218222371U CN 202221461416 U CN202221461416 U CN 202221461416U CN 218222371 U CN218222371 U CN 218222371U
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- 239000000178 monomer Substances 0.000 title claims abstract description 168
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 title claims abstract description 107
- 238000006116 polymerization reaction Methods 0.000 title claims abstract description 56
- 239000002351 wastewater Substances 0.000 claims abstract description 158
- 238000010992 reflux Methods 0.000 claims description 38
- 230000001105 regulatory effect Effects 0.000 claims description 6
- 239000007788 liquid Substances 0.000 abstract description 5
- 238000001816 cooling Methods 0.000 abstract description 4
- 239000003513 alkali Substances 0.000 abstract description 2
- 238000009776 industrial production Methods 0.000 abstract description 2
- 238000000926 separation method Methods 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 14
- 238000000034 method Methods 0.000 description 10
- 238000004821 distillation Methods 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 238000011084 recovery Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 239000002699 waste material Substances 0.000 description 5
- 230000001276 controlling effect Effects 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000003112 inhibitor Substances 0.000 description 3
- 239000012071 phase Substances 0.000 description 3
- 238000009834 vaporization Methods 0.000 description 3
- 230000008016 vaporization Effects 0.000 description 3
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- 230000000116 mitigating effect Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000004220 aggregation Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及氯碱工业生产技术领域,具体涉及一种减缓氯乙烯单体自聚的装置。The utility model relates to the technical field of chlor-alkali industrial production, in particular to a device for slowing down the self-polymerization of vinyl chloride monomers.
背景技术Background technique
PVC生产过程中,氯乙烯单体(即氯乙烯单体)自聚不仅是制约精馏系统正常运行的首要问题,在温度较高、球罐压力高或者除水较差的情况下,常会引发氯乙烯单体球罐及单体管线自聚,对聚合系统正常生产以及PVC树脂产品质量产生较大影响。因此,通过减缓和消除氯乙烯单体自聚,可提高生产效率,降低生产成本和提高产品质量。In the process of PVC production, self-polymerization of vinyl chloride monomer (that is, vinyl chloride monomer) is not only the primary problem restricting the normal operation of the rectification system, but also often occurs when the temperature is high, the pressure of the spherical tank is high, or the water removal is poor. The self-polymerization of vinyl chloride monomer spherical tanks and monomer pipelines has a great impact on the normal production of the polymerization system and the quality of PVC resin products. Therefore, by slowing down and eliminating the self-polymerization of vinyl chloride monomer, the production efficiency can be improved, the production cost can be reduced and the product quality can be improved.
为减缓或防止氯乙烯单体自聚,一般通过减少氯乙烯单体中含水量和氧含量、控制PH值、添加阻聚剂、控制氯乙烯单体贮槽液位和温度、控制氯乙烯单体管道压力等方法。现有技术仅仅通过氯乙烯球罐底部排水至废水罐,控制氯乙烯单体水含量,减缓氯乙烯单体自聚。该方法为常用的控制氯乙烯单体水含量的方法,也是减缓氯乙烯单体自聚的方法。In order to slow down or prevent the self-polymerization of vinyl chloride monomer, generally by reducing the water content and oxygen content in vinyl chloride monomer, controlling the PH value, adding a polymerization inhibitor, controlling the liquid level and temperature of the vinyl chloride monomer storage tank, controlling the vinyl chloride monomer Body pipeline pressure and other methods. In the prior art, only the bottom of the vinyl chloride spherical tank is drained to the waste water tank to control the water content of the vinyl chloride monomer and slow down the self-polymerization of the vinyl chloride monomer. This method is a commonly used method for controlling the water content of the vinyl chloride monomer, and is also a method for slowing down the self-polymerization of the vinyl chloride monomer.
申请号为CN202022434442.0的中国专利公开了一种减少球罐氯乙烯单体自聚的装置,包括精单体冷却器、球罐和排水罐,精单体冷却器底部管程进口固定连通有来精单体管线,精单体冷却器顶部管程出口与球罐底部进口之间固定连通有精单体入罐管线,球罐底部排水口与排水罐顶部进水口之间固定连通有排水管线,排水罐底部出水口固定连通有排污管线,排水罐中部进气口固定连通有低压蒸汽管线。该实用新型通过对进入球罐的氯乙烯单体降温以及对球罐进行自动排水,使得球罐温度、压力均下降,球罐静置除水效果明显,减少自聚现象。球罐中排出的废水中含有约50%的氯乙烯单体,氯乙烯为无色、易液化气体,沸点 -13.9℃,因此容易从废水中汽化,而汽化会带走大量热量,温度的降低也可减缓氯乙烯单体自聚情况。但是上述装置排水罐和冷却器之间并无之间联系,造成热量浪费。The Chinese patent with the application number CN202022434442.0 discloses a device for reducing the self-polymerization of vinyl chloride monomer in a spherical tank, including a refined monomer cooler, a spherical tank and a drainage tank. The fine monomer pipeline, the fine monomer tank inlet pipeline is fixedly connected between the top tube side outlet of the fine monomer cooler and the bottom inlet of the spherical tank, and the drain pipeline is fixedly connected between the drain outlet at the bottom of the spherical tank and the water inlet at the top of the drainage tank The water outlet at the bottom of the drainage tank is fixedly connected with a sewage pipeline, and the air inlet in the middle of the drainage tank is fixedly connected with a low-pressure steam pipeline. The utility model lowers the temperature of the vinyl chloride monomer entering the spherical tank and automatically drains the spherical tank, so that the temperature and pressure of the spherical tank are reduced, the spherical tank has an obvious dewatering effect, and the self-polymerization phenomenon is reduced. The wastewater discharged from the spherical tank contains about 50% vinyl chloride monomer. Vinyl chloride is a colorless, liquefied gas with a boiling point of -13.9°C, so it is easy to vaporize from the wastewater, and vaporization will take away a lot of heat, and the temperature will drop. It can also slow down the self-polymerization of vinyl chloride monomer. But there is no connection between the above-mentioned device drainage tank and the cooler, which causes heat waste.
申请号为CN202020855873.1的发明专利公开了一种光固化单体的蒸馏装置,包括蒸馏塔,顶部连接有进料管,自上而下依次设置有顶部喷头、中部喷头和回流管,气相单体通过进料管进入蒸馏塔,通过冷凝器冷凝成液相,进入回流槽,一部分输送至成品槽,一部分回流至蒸馏塔顶部,实现蒸馏工艺的回流比,与定量输送的无氧抑制剂混合后,通过顶部喷头喷洒,降低蒸馏塔上部气相单体的自聚风险,同时蒸馏塔底部积累含有高浓度抑制剂的液相单体,通过回流管输送至中部喷头并喷洒,降低蒸馏塔中下部气相单体的自聚风险。但是该装置并未考虑到废水的排出。The invention patent with the application number CN202020855873.1 discloses a distillation device for light-curing monomers, including a distillation tower with a feed pipe connected to the top, top nozzles, middle nozzles and return pipes arranged in sequence from top to bottom, and the gas phase is single The solid enters the distillation tower through the feed pipe, condenses into a liquid phase through the condenser, enters the reflux tank, part of it is transported to the finished product tank, and part of it is refluxed to the top of the distillation tower to achieve the reflux ratio of the distillation process and mix with the quantitatively delivered anaerobic inhibitor Finally, it is sprayed through the top nozzle to reduce the risk of self-polymerization of the gas phase monomer in the upper part of the distillation tower. At the same time, the liquid phase monomer containing a high concentration of inhibitors is accumulated at the bottom of the distillation tower, which is transported to the middle nozzle through the return pipe and sprayed to reduce the risk of self-polymerization in the middle and lower parts of the distillation tower. Risk of self-polymerization of gas-phase monomers. But this device does not take into account the discharge of waste water.
因此,需要提供一种能合理利用排出的废水降低回流循环的氯乙烯单体温度,减缓球罐中氯乙烯单体发生自聚现象的装置及方法。Therefore, it is necessary to provide a device and method that can rationally utilize the discharged waste water to reduce the temperature of the vinyl chloride monomer in the reflux cycle and slow down the self-polymerization of the vinyl chloride monomer in the spherical tank.
实用新型内容Utility model content
基于以上问题,本实用新型的目的在于提供一种减缓氯乙烯单体自聚的装置。Based on the above problems, the purpose of this utility model is to provide a device for slowing down the self-polymerization of vinyl chloride monomer.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种减缓氯乙烯单体自聚的装置,包括球罐、换热器和废水罐;A device for slowing down the self-polymerization of vinyl chloride monomer, including a spherical tank, a heat exchanger and a waste water tank;
所述换热器包括相互密封连接的上封头、本体和下封头,所述本体包括壳体和内部排列的若干个换热管;壳体和换热管之间存在一定间隙;The heat exchanger includes an upper head, a body and a lower head that are sealed and connected to each other. The body includes a shell and several heat exchange tubes arranged inside; there is a certain gap between the shell and the heat exchange tubes;
所述球罐设有第一单体回流出口、废水排出口和第一单体回流入口,The spherical tank is provided with a first monomer reflux outlet, a waste water outlet and a first monomer reflux inlet,
所述第一单体回流出口通过第一回流管道通入所述壳体中,所述第一单体回流入口通过第二回流管道与所述壳体相连通;所述第一回流管道上设有单体输送泵;从球罐中泵出的氯乙烯单体通过通过第一回流管道通入所述壳体中,然后流经所述本体内部再通过第二回流管道回到球罐中;The first monomer reflux outlet leads into the housing through a first reflux pipe, and the first monomer reflux inlet communicates with the housing through a second reflux pipe; There is a monomer delivery pump; the vinyl chloride monomer pumped out of the spherical tank passes through the first return pipe into the shell, then flows through the inside of the body and returns to the spherical tank through the second return pipe;
所述废水排出口通过第一废水管道通入所述换热管中,所述换热管与所述废水罐之间通过第二废水管道相连通;从球罐中排出的废水通过第一废水管道通入所述换热管中,废水流经换热管然后再通过第二废水管道流入废水罐;The waste water discharge port leads into the heat exchange tube through the first waste water pipe, and the heat exchange pipe communicates with the waste water tank through the second waste water pipe; the waste water discharged from the spherical tank passes through the first waste water The pipeline leads into the heat exchange tube, the waste water flows through the heat exchange tube and then flows into the waste water tank through the second waste water pipe;
所述换热器顶部设有第一排气口,所述第一排气口通过第一排气管道通往气柜。废水在流经换热管的过程中汽化的氯乙烯单体通过第一排气管道通往气柜中进行回收。A first exhaust port is provided on the top of the heat exchanger, and the first exhaust port leads to the gas cabinet through a first exhaust pipe. The vinyl chloride monomer vaporized during the waste water flowing through the heat exchange tube is led to the gas cabinet through the first exhaust pipe for recovery.
优选地,所述壳体的上方和下方分别设有第二单体回流出口和第二单体回流入口,所述第一单体回流出口与所述第二单体回流入口之间通过所述第一回流管道相连通;所述第二单体回流出口与所述第一单体回流入口之间通过所述第二回流管路相连通。壳体和换热管之间存在一定间隙,从球罐中泵出的氯乙烯单体流经换热器内部壳程之后再回流到球罐中。Preferably, a second monomer return outlet and a second monomer return inlet are respectively provided above and below the housing, and the first monomer return outlet and the second monomer return inlet pass through the The first return pipeline is connected; the second monomer return outlet is connected with the first monomer return inlet through the second return pipeline. There is a certain gap between the shell and the heat exchange tube, and the vinyl chloride monomer pumped from the spherical tank flows through the inner shell side of the heat exchanger and then returns to the spherical tank.
优选地,所述上封头上设有废水入口,所述废水排出口通过第一废水管道与所述废水入口相接;所述下封头底部设有废水出口,所述废水出口通过所述第二废水管道与所述废水罐相连通。从球罐中排出的氯乙烯单体流经换热器内部管程之后再流入废水罐中。Preferably, the upper head is provided with a waste water inlet, and the waste water outlet is connected to the waste water inlet through a first waste water pipe; the bottom of the lower head is provided with a waste water outlet, and the waste water outlet passes through the The second waste water pipeline communicates with the waste water tank. The vinyl chloride monomer discharged from the spherical tank flows through the inner tube of the heat exchanger and then flows into the waste water tank.
优选地,所述第一回流出口与所述单体输送泵之间依次设有第一回流阀门和第二回流阀门,所述单体输送泵与所述第二单体回流入口之间依次设有第三回流阀门和第四回流阀门,所述第二回流管道设有第五回流阀门。第一回流阀门控制球罐中液体拍出的流量及流速,第二回流阀门靠近单体输送阀。第三回流阀门和第四回流阀门控制泵出的氯乙烯单体进入换热器的流量及流速。Preferably, a first reflux valve and a second reflux valve are sequentially provided between the first reflux outlet and the monomer delivery pump, and sequentially provided between the monomer delivery pump and the second monomer reflux inlet. There are a third backflow valve and a fourth backflow valve, and the second backflow pipeline is provided with a fifth backflow valve. The first return valve controls the flow rate and flow rate of the liquid in the spherical tank, and the second return valve is close to the monomer delivery valve. The third return valve and the fourth return valve control the flow rate and flow rate of the pumped vinyl chloride monomer into the heat exchanger.
优选地,所述第一回流管道上还设有分支管路,所述分支管路通往聚合釜。从球罐中泵出的氯乙烯单体在第一回流管道中分为两部分,其中绝大多数听过分支管路进入聚合釜进行聚合反应,少部分流入换热器与换热器中的废水进行换热回流至球罐中,起到减缓自聚情况的发生。Preferably, the first return pipeline is also provided with a branch line, and the branch line leads to the polymerization tank. The vinyl chloride monomer pumped from the spherical tank is divided into two parts in the first return pipeline, most of which flow into the polymerization tank through the branch pipeline for polymerization reaction, and a small part flows into the heat exchanger and the waste water in the heat exchanger Carry out heat exchange and return to the spherical tank to slow down the occurrence of self-aggregation.
优选地,所述所述分支管路设置在所述第三回流阀门和所述第四回流阀门之间。第三回流阀门在分支管路之前,可以控制泵出的氯乙烯单体在分支管路和第二回流管道的分流,第四回流阀门控制分流后的氯乙烯单体进入换热器的流量和流速。Preferably, the branch pipeline is arranged between the third backflow valve and the fourth backflow valve. Before the branch pipeline, the third return valve can control the diversion of the pumped vinyl chloride monomer in the branch pipeline and the second return pipeline, and the fourth return valve controls the flow rate and flow rate of the divided vinyl chloride monomer into the heat exchanger. flow rate.
优选地,所述第一废水管道上设有第一排水阀门和自动调节阀,所述第二废水管道上设有第二排水阀门。自动调节阀可以控制废水排出的流量和流速,控制换热程度。Preferably, the first waste water pipe is provided with a first drain valve and an automatic regulating valve, and the second waste water pipe is provided with a second drain valve. The automatic regulating valve can control the flow and flow rate of waste water discharge, and control the degree of heat exchange.
优选地,所述废水罐通过第三废水管道通往聚合废水气提塔,所述第三废水管道上设有第三排水阀门。废水罐中的废水最后进入聚合废水气提塔进行提馏,提高废水回收率和利用率。Preferably, the waste water tank leads to the polymerization waste water stripping tower through a third waste water pipeline, and a third drain valve is arranged on the third waste water pipeline. The wastewater in the wastewater tank finally enters the polymerization wastewater stripping tower for stripping to improve the recovery and utilization of wastewater.
优选地,所述废水罐顶部设有第二排气口,所述第二排气口通过第二排气管道与所述第一排气管道相连通。废水罐中手机的废水也会存在氯乙烯单体汽化的情况,其中汽化的氯乙烯单体通过第二排气管道与第一排气管道回流,共同输送至气柜中进行回收。Preferably, a second exhaust port is provided on the top of the waste water tank, and the second exhaust port communicates with the first exhaust pipe through a second exhaust pipe. The waste water of the mobile phone in the waste water tank also has the situation of vaporization of vinyl chloride monomer, wherein the vaporized vinyl chloride monomer flows back through the second exhaust pipe and the first exhaust pipe, and is jointly transported to the gas cabinet for recovery.
优选地,所述第一排气管道和所述第二排气管道上分别设有第一排气阀门和第二排气阀门。第一排气阀门和第二排气阀门控制第一排气管道和所述第二排气管道中汽化的氯乙烯单体进入气柜中的流量和流速。Preferably, the first exhaust pipe and the second exhaust pipe are respectively provided with a first exhaust valve and a second exhaust valve. The first exhaust valve and the second exhaust valve control the flow rate and flow rate of the vaporized vinyl chloride monomer in the first exhaust pipeline and the second exhaust pipeline into the gas cabinet.
与现有技术相比,本实用新型有以下优势:Compared with the prior art, the utility model has the following advantages:
本实用新型提供的防止氯乙烯单体自聚的装置主要包括回流系统和排废系统两部分,从球罐中泵出的氯乙烯单体通过第一回流管道通入所述壳体中,然后流经所述本体内部再通过第二回流管道回到球罐中,同时从球罐中排出的废水通过第一废水管道通入所述换热管中,废水流经换热管然后再通过第二废水管道流入废水罐,或者先开启排废系统,排出废水,再开启回流系统。The device for preventing self-polymerization of vinyl chloride monomer provided by the utility model mainly includes two parts: a return system and a waste discharge system. The vinyl chloride monomer pumped from the spherical tank is passed into the shell through the first return pipe, and then It flows through the inside of the body and returns to the spherical tank through the second return pipe, and at the same time, the waste water discharged from the spherical tank is passed into the heat exchange tube through the first waste water pipe, and the waste water flows through the heat exchange tube and then passes through the second waste water pipe. 2. The waste water pipeline flows into the waste water tank, or the waste discharge system is first opened to discharge the waste water, and then the return system is opened.
废水流经换热管即通过换热器的管程时,废水内含有的氯乙烯单体汽化,带走大量热量,使换热管中废水的温度迅速降低,从球罐中泵出的氯乙烯单体流体通过换热器的壳程(即换热器本体的壳体与换热管之间的间隙)时,氯乙烯单体接触换热管,与换热管中的低温废水进行换热,降低壳程内氯乙烯单体的温度,最终通过第二回流管道回到球罐中,利用热能交换实现回流循环氯乙烯单体的降温。通过回流增加球罐中氯乙烯单体的循环流动性,同时换热后的氯乙烯单体进入球罐中降低温度,进一步减缓氯乙烯单体的自聚。因此本实用新型提供的装置及方法在三个方面实现了氯乙烯单体自聚的减缓功效:球罐底部排水至废水罐,控制球罐内氯乙烯单体的水含量;增加球罐中氯乙烯单体的循环流动;将部分氯乙烯单体进行回流,与废水进行换热,降低球罐中的环境温度。在减缓氯乙烯单体自聚的同时,还可有效对废水进行回收利用,最大程度发挥废水的热效应。When the wastewater flows through the heat exchange tube, that is, through the tube side of the heat exchanger, the vinyl chloride monomer contained in the wastewater vaporizes, taking away a large amount of heat, so that the temperature of the wastewater in the heat exchange tube decreases rapidly, and the chlorine pumped from the spherical tank When the ethylene monomer fluid passes through the shell side of the heat exchanger (that is, the gap between the shell of the heat exchanger body and the heat exchange tube), the vinyl chloride monomer contacts the heat exchange tube and exchanges with the low-temperature wastewater in the heat exchange tube. Heat, reduce the temperature of the vinyl chloride monomer in the shell side, and finally return to the spherical tank through the second return pipe, and use heat energy exchange to realize the cooling of the reflux circulating vinyl chloride monomer. The circulating fluidity of the vinyl chloride monomer in the spherical tank is increased by reflux, and at the same time, the vinyl chloride monomer after heat exchange enters the spherical tank to lower the temperature, further slowing down the self-polymerization of the vinyl chloride monomer. Therefore, the device and method provided by the utility model have realized the mitigation effect of vinyl chloride monomer self-polymerization in three aspects: the bottom of the spherical tank is drained to the waste water tank, and the water content of vinyl chloride monomer in the spherical tank is controlled; the chlorine in the spherical tank is increased; Circulation of ethylene monomer; reflux part of the vinyl chloride monomer, exchange heat with waste water, and reduce the ambient temperature in the spherical tank. While slowing down the self-polymerization of vinyl chloride monomer, it can also effectively recycle waste water and maximize the thermal effect of waste water.
附图说明Description of drawings
图1为本实用新型一种减缓氯乙烯单体自聚的装置的结构示意图;Fig. 1 is a structural representation of a device for slowing down the self-polymerization of vinyl chloride monomer in the utility model;
附图标记:Reference signs:
1-球罐,2-换热器,201-本体,202-下封头,203-上封头,3-废水罐,1-spherical tank, 2-heat exchanger, 201-body, 202-bottom head, 203-upper head, 3-wastewater tank,
4-第一回流管道,5-第二回流管道,6-第一废水管道,7-第二废水管道,4-first return pipe, 5-second return pipe, 6-first waste water pipe, 7-second waste water pipe,
8-第一排气管道,9-分支管路,10-聚合废水气提塔,11-气柜,12-聚合釜,8-first exhaust pipe, 9-branch pipeline, 10-polymerization wastewater stripping tower, 11-gas cabinet, 12-polymerization kettle,
13-单体输送泵,14-第一回流阀门,15-第二回流阀门,16-第三回流阀门,13- monomer transfer pump, 14- the first backflow valve, 15- the second backflow valve, 16- the third backflow valve,
17-第四回流阀门,18-第五回流阀门,19-第二排气管道,20-第一排水阀门,17-the fourth backflow valve, 18-the fifth backflow valve, 19-the second exhaust pipe, 20-the first drain valve,
21-自动调节阀,22-第二排水阀门,23-第三排水阀门,24-第一排气阀门,21-automatic regulating valve, 22-second drain valve, 23-third drain valve, 24-first exhaust valve,
25-第二排气阀门。25 - Second exhaust valve.
具体实施方式detailed description
为使本实用新型实施例的目的和技术方案更加清楚,下面将结合本实用新型实施例,对本实用新型的技术方案进行清楚、完整地描述。In order to make the purpose and technical solution of the embodiment of the utility model clearer, the technical solution of the utility model will be clearly and completely described below in conjunction with the embodiment of the utility model.
在本申请的描述中,需要理解的是,术语“长度”、“上”、“下”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the present application, it is to be understood that the terms "length", "upper", "lower", "vertical", "horizontal", "top", "bottom", "inner", "outer", The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the application and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, use a specific Azimuth configuration and operation, therefore, should not be construed as limiting the application.
如图1所示,本实用新型提供一种减缓氯乙烯单体自聚的装置,As shown in Figure 1, the utility model provides a device for slowing down the self-polymerization of vinyl chloride monomer,
包括球罐1、换热器2和废水罐3;球罐1为大容量、承压的球形储存容器,球罐1中储存着大量含有氯乙烯单体的液体。It includes a
所述换热器2包括相互密封连接的上封头203、本体201和下封头202,上封头203与本体201之间、下封头202与本体201之间均为密封连接,保证流体不会发生泄漏,所述本体201包括壳体和内部排列的若干个换热管;换热管一般为均匀排列,相邻两个换热管之间存在一定间隙,或者所有的换热管的外壁彼此相切紧密连接在一起;壳体和换热管之间存在一定间隙,可供流体流动。The
所述球罐1的底部设有第一单体回流出口、废水排出口和第一单体回流入口,其中废水排出口位于球罐1的正下方,第一单体回流出口和第一单体回流入口分别设置在所述废水排出口的两侧或者同一侧。The bottom of the
所述壳体的上方和下方分别设有第二单体回流出口和第二单体回流入口,所述第二单体回流出口和第二单体回流入口通往所述换热器2的壳体内部,所述第一单体回流出口与所述第二单体回流入口之间通过第一回流管道4相连通;所述第二单体回流出口与所述第一单体回流入口之间通过第二回流管道相连通。壳体和换热管之间存在一定间隙,所述第一回流管道4上设有单体输送泵13;单体输送泵13可以输送球罐1中的氯乙烯单体,单体输送泵13出口处的氯乙烯单体浓度极高,可以达到99.99%以上。所述第一回流出口与所述单体输送泵13之间依次设有第一回流阀门14和第二回流阀门15,所述单体输送泵13与所述第二单体回流入口之间依次设有第三回流阀门16和第四回流阀门17,所述第二回流管道5设有第五回流阀门18。第一回流阀门14控制球罐1中液体拍出的流量及流速,第二回流阀门15靠近单体输送阀;第三回流阀门16和第四回流阀门17 控制泵出的氯乙烯单体进入换热器2的流量及流速;第五回流阀门18可控制从换热器2内部换热后的氯乙烯单体进入球罐1的流量和流速。从球罐1中泵出的氯乙烯单体通过第一回流管道4通入所述壳体中,然后流经所述本体201内部,具体的,流经换热器2内部壳程(即壳体与换热管之间的间隙)之后再通过第二回流管道5回到球罐1中。借助单体输送泵13完成部分单体循环,无需新增一台设备。A second monomer return outlet and a second monomer return inlet are respectively provided above and below the housing, and the second monomer return outlet and the second monomer return inlet lead to the shell of the
所述上封头203上设有废水入口,所述废水排出口通过第一废水管道6与所述废水入口相接;所述下封头202底部设有废水出口,所述废水出口通过所述第二废水管道7与所述废水罐3相连通。所述第一废水管道6上设有第一排水阀门 20和自动调节阀21,所述第二废水管道7上设有第二排水阀门22。自动调节阀 21可以控制废水排出的流量和流速,第二排水阀门22控制废水从换热器2进入废水罐3中的流量及流速。从球罐1中排出的氯乙烯单体流经换热器2内部管程之后再流入废水罐3中;从球罐1中排出的废水通过第一废水管道6通入所述换热管中,废水流经换热管然后再通过第二废水管道7流入废水罐3。The
上述废水在换热器2中的流动方式为上进下出;除此之外,废水入口和废水出口还可以分别设置在下封头202和上封头203上,实际废水流经换热管的方向也可以为下进上出。因此废水流经换热管的方向根据废水入口和废水出口的位置选择上进下出或者下进上出两种方式。The flow mode of the above-mentioned waste water in the
废水流经换热管即通过换热器2的管程(即流经换热管)时,废水内含有的氯乙烯单体汽化,带走大量热量,使换热管中废水的温度迅速降低,从球罐1 中泵出的氯乙烯单体流体通过换热器2的壳程(即流经换热器2本体201的壳体与换热管之间的间隙)时,氯乙烯单体接触换热管,与换热管中的低温废水进行换热,降低壳程内氯乙烯单体的温度,最终通过第二回流管道5回到球罐1中,利用热能交换实现回流循环氯乙烯单体的降温。通过回流增加球罐1中氯乙烯单体的循环流动性,同时换热后的氯乙烯单体进入球罐1中降低球罐1内部环境温度,进一步减缓氯乙烯单体的自聚。When the waste water flows through the heat exchange tube, that is, through the tube side of the heat exchanger 2 (that is, flows through the heat exchange tube), the vinyl chloride monomer contained in the waste water is vaporized, and a large amount of heat is taken away, so that the temperature of the waste water in the heat exchange tube is rapidly reduced , when the vinyl chloride monomer fluid pumped out from the
所述换热器2顶部设有第一排气口,所述第一排气口通过第一排气管道8 通往气柜11,第一排气管道8上设有第一排气阀门24,废水在流经换热管的过程中汽化的氯乙烯单体可以通过第一排气管道8通往气柜11中进行回收。所述废水罐3顶部设有第二排气口,所述第二排气口通过第二排气管道19与所述第一排气管道8相连通。第二排气管道19上设有第二排气阀门25,废水罐3中手机的废水也会存在氯乙烯单体汽化的情况,其中汽化的氯乙烯单体通过第二排气管道19与第一排气管道8回流,共同输送至气柜11中进行回收。第一排气阀门 24和第二排气阀门25控制第一排气管道8和所述第二排气管道19中汽化的氯乙烯单体进入气柜11中的流量和流速。The top of the
所述废水罐3通过第三废水管道通往聚合废水气提塔10,所述第三废水管道上设有第三排水阀门23。废水罐3中的废水最后进入聚合废水气提塔10进行提馏,提高废水回收率和利用率。在减缓氯乙烯单体自聚的同时,还可有效对废水进行回收利用,最大程度发挥废水的热效应。The
所述第一回流管道4上还设有分支管路9,该分支管路通往后续的主反应阶段,所述分支管路9通往聚合釜12。从球罐1中泵出的氯乙烯单体在第一回流管道4中分为两部分,其中绝大多数经过分支管路9进入聚合釜12进行聚合反应,少部分流入换热器2,通过换热器2壳程,与管程中通过的冷却后的废水进行换热,从而降低回流氯乙烯单体温度。并通过换热器2重新回流至球罐1,使得球罐1内平均温度下降,并加强了球罐1底部氯乙烯单体的循环流动,从而减缓氯乙烯单体发生自聚,有利于提高氯乙烯产品质量,延缓设备管线堵塞和减少系统阻力等。The first return pipeline 4 is also provided with a
所述所述分支管路9设置在所述第三回流阀门16和所述第四回流阀门17 之间。第三回流阀门16在分支管路9之前,可以控制泵出的氯乙烯单体在分支管路9和第二回流管道5的分流,第四回流阀门17控制分流后的氯乙烯单体进入换热器2的流量和流速。所述第三回流阀门16和所述第四回流阀门17可以控制回流的氯乙烯单体量。The
利用上述装置还提供了一种减缓氯乙烯单体自聚的方法,包括以下步骤:Utilize above-mentioned device to also provide a kind of method that slows down the self-polymerization of vinyl chloride monomer, comprise the following steps:
步骤一、球罐1中的废水通过第一废水管道6通入换热器2的换热管中,流经所述换热管,废水中的残留氯乙烯单体汽化,使废水及换热管冷却,然后通过第二废水管道7流入废水罐3中;废水流经所述换热管时,汽化后的残留氯乙烯单体一部分排入气柜11中,另一部分与废水共同流入废水罐3中,所述废水罐3中的汽化的残留氯乙烯单体排入气柜11中,废水流入聚合废水气提塔10。
步骤二、球罐1中的氯乙烯单体通过单体输送泵13引入换热器2的本体201 中,所述氯乙烯单体经单体输送泵13引入后,分为回流氯乙烯单体和反应氯乙烯单体两部分,所述回流氯乙烯单体进入换热器2的本体201中,流经所述本体 201的壳体和所述换热管之间的间隙,与所述换热管中的废水交换热量,降低所述氯乙烯单体的温度;所述反应氯乙烯单体通入聚合釜12中;
步骤三、冷却后的所述氯乙烯单体经第二回流管道5回流至所述球罐1中。
本实用新型提供的防止氯乙烯单体自聚的装置可以分为回流系统和排废系统两部分,从球罐1中泵出的氯乙烯单体通过第一回流管道4通入所述壳体中,然后流经所述本体201内部再通过第二回流管道5回到球罐1中,同时从球罐1 中排出的废水通过第一废水管道6通入所述换热管中,废水流经换热管然后再通过第二废水管道7流入废水罐3,或者先开启排废系统,排出废水,再开启回流系统。在三个方面实现了氯乙烯单体自聚的减缓功效:球罐1底部排水至废水罐 3,控制球罐1内氯乙烯单体的水含量;增加球罐1中氯乙烯单体的循环流动;将部分氯乙烯单体进行回流,与废水进行换热,降低球罐1中的环境温度。The device for preventing the self-polymerization of vinyl chloride monomer provided by the utility model can be divided into two parts: a return system and a waste discharge system. The vinyl chloride monomer pumped from the
以上仅为本实用新型的部分实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制,应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些显而易见的替换形式均属于本实用新型的保护范围。The above are only some implementations of the utility model, and its description is more specific and detailed, but it should not be interpreted as limiting the scope of the utility model patent. It should be pointed out that for those of ordinary skill in the art Under the premise of departing from the concept of the present utility model, several modifications and improvements can be made, and these obvious replacement forms all belong to the protection scope of the present utility model.
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| CN115007078B (en) * | 2022-06-10 | 2025-07-18 | 内蒙古鄂尔多斯电力冶金集团股份有限公司 | Device and method for slowing down self-polymerization of vinyl chloride monomer |
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