CN218192836U - Cutting equipment with cooling function for welded pipe machining - Google Patents
Cutting equipment with cooling function for welded pipe machining Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及焊管加工用切割加工设备技术领域,具体为一种具有冷却功能的焊管加工用切割设备。The utility model relates to the technical field of cutting equipment for welding pipe processing, in particular to a cutting equipment for welding pipe processing with a cooling function.
背景技术Background technique
焊接钢管也称焊管,是用钢板或带钢经过卷曲成型后,然后放置在夹具上夹持后再进行焊接制成的成型钢管,焊管在加工过程中需要使用到切割设备进行分离切割操作。Welded steel pipe, also known as welded pipe, is a formed steel pipe made of steel plate or strip after being crimped and then clamped on a fixture and then welded. During the processing of the welded pipe, cutting equipment is required for separation and cutting operations.
现有专利(公开号:CN209849981U)公开了一种高频焊管切割机,包括底座和支撑腿,所述底座的顶部外壁的两端均通过螺栓连接有固定块,且两个固定块相互远离的一端外壁均开设有滑动槽,两个所述滑动槽的内壁均滑动连接有滑动块,且两个滑动块的顶部外壁通过螺栓连接有同一个水平放置的滑动板,所述滑动板的底部外壁通过螺栓连接有安装块,且安装块的顶部外壁通过螺栓连接有安装板,安装块两端内壁与两个固定块相对的一侧外壁滑动连接,发明人在实现本实用新型的过程中发现现有技术存在如下问题:1、切割机在进行切割作业时,当需要进行切割的焊管直径大于切割锯半径时,切割锯就无法直接对其进行完整切割,此时就需要在切割过程中人工去转动焊管,从而进行完整均匀的切割,但飞溅的火花容易对操作人员造成溅伤;2、切割机在使用时,切割会在断面产生强烈的高温,如果不进行降温措施,容易接下来的加工操作产生不便。The existing patent (publication number: CN209849981U) discloses a high-frequency welded pipe cutting machine, including a base and supporting legs. Both ends of the top outer wall of the base are connected with fixing blocks by bolts, and the two fixing blocks are far away from each other. The outer walls of one end are provided with sliding grooves, the inner walls of the two sliding grooves are slidingly connected with sliding blocks, and the top outer walls of the two sliding blocks are connected with the same horizontally placed sliding plate by bolts, and the bottom outer wall of the sliding plate The installation block is connected by bolts, and the top outer wall of the installation block is connected with the installation plate by bolts, and the inner wall at both ends of the installation block is slidingly connected with the outer wall on the opposite side of the two fixed blocks. The existing technology has the following problems: 1. When the cutting machine is performing cutting operations, when the diameter of the welded pipe to be cut is greater than the radius of the cutting saw, the cutting saw cannot directly cut it completely. Rotate the welded pipe to cut completely and evenly, but the splashing sparks will easily cause splashing injuries to the operator; 2. When the cutting machine is in use, the cutting will generate strong high temperature on the section. If no cooling measures are taken, it will be easy for subsequent processing Operation is inconvenient.
实用新型内容Utility model content
本实用新型的目的在于提供一种具有冷却功能的焊管加工用切割设备,以解决上述背景技术中提出进行切割的焊管直径大于切割锯半径时,需要人工转动焊管,切割后不便于进行降温措施的问题。为实现上述目的,本实用新型提供如下技术方案:一种具有冷却功能的焊管加工用切割设备,包括装置主体,所述装置主体的上表面固定连接有支撑框架,所述支撑框架的上表面安装有电动伸缩杆,所述电动伸缩杆输出端固定连接有切割器;The purpose of this utility model is to provide a cutting equipment with cooling function for welded pipe processing to solve the above-mentioned background technology that when the diameter of the welded pipe to be cut is larger than the radius of the cutting saw, the welded pipe needs to be manually rotated, and it is not convenient to take cooling measures after cutting question. In order to achieve the above object, the utility model provides the following technical solutions: a cutting equipment for welded pipe processing with cooling function, including a device main body, the upper surface of the device main body is fixedly connected with a support frame, and the upper surface of the support frame is installed There is an electric telescopic rod, and the output end of the electric telescopic rod is fixedly connected with a cutter;
所述装置主体的外壁安装有第一电机,所述第一电机的输出端通过传动件活动连接有拨叉,所述拨叉的外壁固定连接有工作台,所述工作台的内部安装有第二电机,所述第二电机的输出端通过传导件抵接有焊管主体,所述焊管主体的外壁抵接有夹持件,所述焊管主体的端部抵接有横轴,所述横轴的外壁转动连接有气缸,所述装置主体的外壁开设有进水口。The outer wall of the main body of the device is equipped with a first motor, the output end of the first motor is movably connected to a shift fork through a transmission member, the outer wall of the shift fork is fixedly connected to a worktable, and the inside of the workbench is installed with a second Two motors, the output end of the second motor abuts against the main body of the welded pipe through a conductive member, the outer wall of the main body of the welded pipe abuts against the clamping member, the end of the main body of the welded pipe abuts against a horizontal shaft, and the horizontal shaft The outer wall of the device is rotatably connected with a cylinder, and the outer wall of the main body of the device is provided with a water inlet.
优选的,所述传动件包括第一双向丝杆、滑块、连杆和第一导向杆,所述第一双向丝杆的端部与第一电机的输出端固定连接,所述第一双向丝杆的外壁与滑块的内壁螺纹连接,所述滑块的内壁滑动连接有第一导向杆,所述第一导向杆的两端与装置主体的内壁转动连接,所述连杆的底端与滑块的上表面铰接,所述连杆的上端部与拨叉的内壁滑动连接。Preferably, the transmission member includes a first two-way screw, a slider, a connecting rod and a first guide rod, the end of the first two-way screw is fixedly connected to the output end of the first motor, and the first two-way The outer wall of the screw rod is threadedly connected with the inner wall of the slider, and the inner wall of the slider is slidably connected with a first guide rod. It is hinged with the upper surface of the slider, and the upper end of the connecting rod is slidingly connected with the inner wall of the shift fork.
优选的,所述传导件包括传动轴、第一齿轮和第二齿轮,所述传动轴的端部与第二电机的输出端固定连接,所述传动轴的外壁与第一齿轮的内壁固定连接,所述第一齿轮的外壁与第二齿轮啮合连接,所述第二齿轮的外壁与焊管主体抵接。Preferably, the transmission member includes a transmission shaft, a first gear and a second gear, the end of the transmission shaft is fixedly connected to the output end of the second motor, and the outer wall of the transmission shaft is fixedly connected to the inner wall of the first gear , the outer wall of the first gear meshes with the second gear, and the outer wall of the second gear abuts against the main body of the welded pipe.
优选的,所述夹持件包括第三电机、第二双向丝杆、夹持板、第二导向杆和滚珠,所述第三电机的输出端与第二双向丝杆的端部固定连接,所述第二双向丝杆的外壁与夹持板的内壁螺纹连接,所述夹持板的内部与第二导向杆的外壁转动连接,所述第二导向杆的两端与支撑框架的内壁固定连接,所述夹持板的内壁与滚珠转动连接,所述滚珠与焊管主体抵接。Preferably, the clamping member includes a third motor, a second two-way screw, a clamping plate, a second guide rod and a ball, and the output end of the third motor is fixedly connected to the end of the second two-way screw, The outer wall of the second two-way screw rod is threadedly connected to the inner wall of the clamping plate, the inside of the clamping plate is rotatably connected to the outer wall of the second guide rod, and the two ends of the second guide rod are fixed to the inner wall of the support frame connected, the inner wall of the clamping plate is rotatably connected with the ball, and the ball abuts against the main body of the welded pipe.
优选的,所述工作台与装置主体为嵌套连接设置,所述工作台与切割器为相互垂直设置。Preferably, the workbench and the main body of the device are arranged in a nested connection, and the workbench and the cutter are arranged perpendicular to each other.
优选的,所述第二齿轮的端部与支撑框架的内壁转动连接,所述第二齿轮的直径大于第一齿轮的直径。Preferably, the end of the second gear is rotatably connected to the inner wall of the supporting frame, and the diameter of the second gear is larger than that of the first gear.
与现有技术相比,本实用新型的有益效果:Compared with the prior art, the utility model has the beneficial effects:
本实用新型中,首先将需要进行切割的焊管通过夹持件进行夹持,随后打开气缸,焊管一端与气缸输出端转动连接的横轴抵接,气缸推动焊管端部,使焊管在滚珠的作用下纵向移动,直至焊管的端部与第二齿轮紧密抵接,随后打开第二电机,第二电机带动传动轴转动,传动轴带动第一齿轮转动,第一齿轮转动时通过啮合关系带动第二齿轮转动,第二齿轮此时通过抵接关系给予焊管转动的作用力,焊管开始转动,此时打开电动伸缩杆和切割器,即可对焊管进行均匀的切割,解决了现存的切割设备进行切割的焊管直径大于切割锯半径时,不能进行完全切割的问题。In the utility model, firstly, the welded pipe to be cut is clamped by the clamping piece, and then the cylinder is opened, and one end of the welded pipe abuts against the horizontal shaft that is rotationally connected to the output end of the cylinder, and the cylinder pushes the end of the welded pipe, so that the welded pipe is moved by the action of the ball Move vertically until the end of the welded pipe is in close contact with the second gear, then turn on the second motor, the second motor drives the transmission shaft to rotate, the transmission shaft drives the first gear to rotate, and when the first gear rotates, it drives the second gear through the meshing relationship. The gear rotates, and the second gear gives the welded pipe a rotating force through the contact relationship at this time, and the welded pipe starts to rotate. At this time, the electric telescopic rod and the cutter are opened, and the welded pipe can be cut evenly, which solves the problem of cutting with existing cutting equipment. When the diameter of the welded pipe is larger than the radius of the cutting saw, it cannot be completely cut.
本实用新型中,在切割结束后,通过进水口在装置主体内灌水,达到合适的水位后,打开第一电机,第一电机工作时带动第一双向丝杆转动,第一双向丝杆转动时其外壁螺纹连接的滑块在第一导向杆的作用下沿第一双向丝杆移动,随着滑块的移动,滑块上方的连杆发生偏移,此时连杆的一端在拨叉内滑动,并且随着偏移带着拨叉和支撑框架向下移动,直至支撑框架浸入水中,对切割完成的焊管进行冷却降温,解决了现存的切割设备切割后不便于进行降温措施的问题。In the utility model, after the cutting is completed, water is poured into the main body of the device through the water inlet, and after reaching a suitable water level, the first motor is turned on, and the first motor drives the first two-way screw to rotate when the first motor is working. The slider threaded on its outer wall moves along the first two-way screw rod under the action of the first guide rod. With the movement of the slider, the connecting rod above the slider shifts. At this time, one end of the connecting rod is inside the shift fork Sliding, and moving down with the shift fork and support frame with the offset, until the support frame is immersed in water, cooling and cooling the cut welded pipe, which solves the problem that the existing cutting equipment is inconvenient to take cooling measures after cutting.
附图说明Description of drawings
图1为本实用新型的正视结构剖面图;Fig. 1 is the front structural sectional view of the utility model;
图2为本实用新型的支撑框架俯视结构剖面图;Fig. 2 is a cross-sectional view of the structure of the supporting frame of the present utility model;
图3为本实用新型的图2中A 处放大结构示意图。Fig. 3 is a schematic diagram of an enlarged structure at A in Fig. 2 of the present invention.
图中:1、装置主体;2、支撑框架;3、电动伸缩杆;4、切割器;5、第一电机;6、拨叉;7、工作台;8、第二电机;9、焊管主体;10、横轴;11、气缸;12、进水口;13、第一双向丝杆;14、滑块;15、连杆;16、第一导向杆;17、传动轴;18、第一齿轮;19、第二齿轮;20、第三电机;21、第二双向丝杆;22、夹持板;23、第二导向杆;24、滚珠。In the figure: 1. Device main body; 2. Support frame; 3. Electric telescopic rod; 4. Cutter; 5. First motor; 6. Shift fork; 7. Workbench; 8. Second motor; 9. Welded pipe main body ; 10, horizontal axis; 11, cylinder; 12, water inlet; 13, the first two-way screw rod; 14, slider; 15, connecting rod; 16, the first guide rod; 17, transmission shaft; 18, the first gear ; 19, the second gear; 20, the third motor; 21, the second two-way screw mandrel; 22, the clamping plate; 23, the second guide rod; 24, the ball.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术工作人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1至图3,本实用新型提供一种技术方案:一种具有冷却功能的焊管加工用切割设备,包括装置主体1,装置主体1的上表面固定连接有支撑框架2,支撑框架2的上表面安装有电动伸缩杆3,电动伸缩杆3输出端固定连接有切割器4;Please refer to Fig. 1 to Fig. 3, the utility model provides a technical solution: a kind of cutting equipment for welded pipe processing with cooling function, including a device main body 1, the upper surface of the device main body 1 is fixedly connected with a support frame 2, and the support frame 2 The upper surface of the electric telescopic rod 3 is installed, and the output end of the electric telescopic rod 3 is fixedly connected with a cutter 4;
装置主体1的外壁安装有第一电机5,第一电机5的输出端通过传动件活动连接有拨叉6,拨叉6的外壁固定连接有工作台7,工作台7的内部安装有第二电机8,第二电机8的输出端通过传导件抵接有焊管主体9,焊管主体9的外壁抵接有夹持件,焊管主体9的端部抵接有横轴10,横轴10的外壁转动连接有气缸11,装置主体1的外壁开设有进水口12,首先将需要进行切割的焊管放置在两块夹持板22中间,随后打开第三电机20,第三电机20工作时带动第二双向丝杆21转动,第二双向丝杆21转动时其外壁的夹持板22在第二导向杆23的导向作用下,沿第二双向丝杆21向内侧移动,对焊管进行夹持,防止其切割过程中左右位移,随后打开气缸11,焊管一端与气缸11输出端转动连接的横轴10抵接,气缸11推动焊管端部,使焊管在滚珠24的作用下纵向移动,直至焊管的端部与第二齿轮19紧密抵接,随后打开第二电机8,第二电机8带动传动轴17转动,传动轴17带动第一齿轮18转动,第一齿轮18转动时通过啮合关系带动第二齿轮19转动,第二齿轮19此时通过抵接关系给予焊管转动的作用力,焊管开始转动,此时打开电动伸缩杆3和切割器4,即可对焊管进行均匀的切割,在切割结束后,通过进水口12在装置主体1内灌水,达到合适的水位后,打开第一电机5,第一电机5工作时带动第一双向丝杆13转动,第一双向丝杆13转动时其外壁螺纹连接的滑块14在第一导向杆16的作用下沿第一双向丝杆13移动,随着滑块14的移动,滑块14上方的连杆15发生偏移,此时连杆15的一端在拨叉6内滑动,并且随着偏移带着拨叉6和支撑框架2向下移动,直至支撑框架2浸入水中,对切割完成的焊管进行冷却降温。The outer wall of the device main body 1 is equipped with a
本实施例中,如图1、图2、图3所示,传动件包括第一双向丝杆13、滑块14、连杆15和第一导向杆16,第一双向丝杆13的端部与第一电机5的输出端固定连接,第一双向丝杆13的外壁与滑块14的内壁螺纹连接,滑块14的内壁滑动连接有第一导向杆16,第一导向杆16的两端与装置主体1的内壁转动连接,连杆15的底端与滑块14的上表面铰接,连杆15的上端部与拨叉6的内壁滑动连接,打开第一电机5,第一电机5工作时带动第一双向丝杆13转动,第一双向丝杆13转动时其外壁螺纹连接的滑块14在第一导向杆16的作用下沿第一双向丝杆13移动,随着滑块14的移动,滑块14上方的连杆15发生偏移,此时连杆15的一端在拨叉6内滑动,并且随着偏移带着拨叉6和支撑框架2向下移动,直至支撑框架2浸入水中,对切割完成的焊管进行冷却降温。In this embodiment, as shown in Fig. 1, Fig. 2 and Fig. 3, the transmission member includes a first two-
本实施例中,如图1、图2、图3所示,传导件包括传动轴17、第一齿轮18和第二齿轮19,传动轴17的端部与第二电机8的输出端固定连接,传动轴17的外壁与第一齿轮18的内壁固定连接,第一齿轮18的外壁与第二齿轮19啮合连接,第二齿轮19的外壁与焊管主体9抵接,打开第二电机8,第二电机8带动传动轴17转动,传动轴17带动第一齿轮18转动,第一齿轮18转动时通过啮合关系带动第二齿轮19转动,第二齿轮19此时通过抵接关系给予焊管转动的作用力,焊管开始转动。In this embodiment, as shown in Fig. 1, Fig. 2 and Fig. 3, the transmission member includes a
本实施例中,如图1、图2、图3所示,夹持件包括第三电机20、第二双向丝杆21、夹持板22、第二导向杆23和滚珠24,第三电机20的输出端与第二双向丝杆21的端部固定连接,第二双向丝杆21的外壁与夹持板22的内壁螺纹连接,夹持板22的内部与第二导向杆23的外壁转动连接,第二导向杆23的两端与支撑框架2的内壁固定连接,夹持板22的内壁与滚珠24转动连接,滚珠24与焊管主体9抵接,气缸11推动焊管端部,使焊管在滚珠24的作用下纵向移动,直至焊管的端部与第二齿轮19紧密抵接。In this embodiment, as shown in Fig. 1, Fig. 2 and Fig. 3, the clamping member includes a
本实施例中,如图1、图2、图3所示,工作台7与装置主体1为嵌套连接设置,工作台7与切割器4为相互垂直设置,嵌套连接设置增加了整体覆盖的均匀性,相互垂直设置增加了工作台7与切割器4间的稳定性。In this embodiment, as shown in Fig. 1, Fig. 2 and Fig. 3, the workbench 7 and the device main body 1 are nested and connected, and the workbench 7 and the cutter 4 are arranged perpendicular to each other, and the nested connection increases the overall coverage. The uniformity of each other, the vertical arrangement increases the stability between the workbench 7 and the cutter 4.
本实施例中,如图1、图2、图3所示,第二齿轮19的端部与支撑框架2的内壁转动连接,第二齿轮19的直径大于第一齿轮18的直径,转动连接设置增加了第二齿轮19转动时的稳定性,第一齿轮18转动时因直径小于第二齿轮19,可通过啮合关系带动第二齿轮19缓慢的转动。In this embodiment, as shown in Fig. 1, Fig. 2 and Fig. 3, the end of the
本实用新型的使用方法和优点:该种具有冷却功能的焊管加工用切割设备在工作时,工作过程如下:The use method and advantages of this utility model: when this kind of cutting equipment for welding pipe processing with cooling function is working, the working process is as follows:
如图1、图2、图3所示,首先将需要进行切割的焊管放置在两块夹持板22中间,随后打开第三电机20,第三电机20工作时带动第二双向丝杆21转动,第二双向丝杆21转动时其外壁的夹持板22在第二导向杆23的导向作用下,沿第二双向丝杆21向内侧移动,对焊管进行夹持,防止其切割过程中左右位移,随后打开气缸11,焊管一端与气缸11输出端转动连接的横轴10抵接,气缸11推动焊管端部,使焊管在滚珠24的作用下纵向移动,直至焊管的端部与第二齿轮19紧密抵接,随后打开第二电机8,第二电机8带动传动轴17转动,传动轴17带动第一齿轮18转动,第一齿轮18转动时通过啮合关系带动第二齿轮19转动,第二齿轮19此时通过抵接关系给予焊管转动的作用力,焊管开始转动,此时打开电动伸缩杆3和切割器4,即可对焊管进行均匀的切割,在切割结束后,通过进水口12在装置主体1内灌水,达到合适的水位后,打开第一电机5,第一电机5工作时带动第一双向丝杆13转动,第一双向丝杆13转动时其外壁螺纹连接的滑块14在第一导向杆16的作用下沿第一双向丝杆13移动,随着滑块14的移动,滑块14上方的连杆15发生偏移,此时连杆15的一端在拨叉6内滑动,并且随着偏移带着拨叉6和支撑框架2向下移动,直至支撑框架2浸入水中,对切割完成的焊管进行冷却降温。As shown in Figure 1, Figure 2 and Figure 3, first place the welded pipe to be cut between the two clamping
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术工作人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的仅为本实用新型的优选例,并不用来限制本实用新型,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present utility model have been shown and described above. Technical staff in this industry should understand that the utility model is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and descriptions are only preferred examples of the utility model, and are not used to limit the utility model, without departing from the utility model Under the premise of the new spirit and scope, the utility model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202221969847.7U CN218192836U (en) | 2022-07-28 | 2022-07-28 | Cutting equipment with cooling function for welded pipe machining |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202221969847.7U CN218192836U (en) | 2022-07-28 | 2022-07-28 | Cutting equipment with cooling function for welded pipe machining |
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| CN218192836U true CN218192836U (en) | 2023-01-03 |
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