CN218190979U - Tea-oil camellia fruit all-in-one is selected separately to unshelling - Google Patents

Abstract

The utility model discloses an oil tea fruit shelling and sorting all-in-one machine, wherein a rack is divided into three layers from top to bottom, namely a sorting layer, a shelling layer and a screening layer; the branch selection layer inboard is provided with the sorting mechanism who carries out classification sorting to the tea-oil camellia fruit, the inboard of shelling layer is provided with the hulling device that extrudees the shelling and handle to the tea-oil camellia fruit, the inboard on screening layer is provided with the screening mechanism who carries out vibration screening processing to the tea-oil camellia fruit, the utility model discloses a make up sorting mechanism, hulling device and screening mechanism, form the all-in-one that carries out the shelling to the tea-oil camellia fruit, make this all-in-one that carries out the shelling to the tea-oil camellia fruit have the function of carrying out in batches shelling and cleaning to the tea-oil camellia fruit to this makes the tea-oil camellia fruit at actual shelling processing procedure, can effectual reduction broken seed rate, and improves shelling ability, and shelling process and sorting process cooperate, has ensured the efficiency and the quality of shelling.

Description

Camellia oleifera shelling and sorting machine

technical field

The utility model relates to the technical field of camellia oleifera fruit processing, in particular to an integrated machine for shelling and sorting camellia oleifera fruit.

Background technique

Camellia oleifera is a plant with high economic value. It is the main raw material for extracting high-quality camellia oil. The camellia oil made from it not only tastes pure, but also contains high nutritional value, so it has the reputation of "Oriental olive oil". Camellia oleifera fruit contains about 35% shell, and the shell contains very little oil. Camellia oleifera fruit shelling is an inevitable process for tea oil processing. In addition, the dry cake and tea shell left after oil extraction are still It has high utilization value and can be used to make feed or extract xylitol and other ingredients. With the increase in market demand for camellia oil, the camellia oil industry has ushered in a broader development space. Shelling and seeding, drying or sun-drying of Camellia oleifera will affect the quality of camellia oil;

The traditional shelling method of camellia oleifera fruit is to spread the tea fruit to make the shell crack automatically, and finally peel the shell and take the seeds manually. Among them, high seed breaking rate and low shelling rate are common problems, resulting in low user acceptance and not widely used, so strengthen the research and development of shelling and sorting equipment in the camellia oleifera industry, and change the traditional shelling method , to realize the mechanization and automation of Camellia oleifera shelling and sorting has become a top priority.

Utility model content

The utility model provides an integrated machine for shelling and sorting camellia oleifera fruit, which can effectively solve the problem of manual shelling and seed extraction in the above-mentioned background technology. The whole process is time-consuming, laborious and inefficient. The problem of low shell rate.

In order to achieve the above purpose, the utility model provides the following technical solutions: Camellia oleifera fruit shelling and sorting integrated machine, including a frame, a feeding hopper is fixedly installed on one side of the top of the frame, and the frame is from top to bottom It is divided into three layers, namely sorting layer, shelling layer and screening layer;

The inside of the sorting layer is provided with a sorting mechanism for grading and sorting the camellia oleifera, the inside of the shelling layer is provided with a shelling device for extruding and shelling the camellia oleifera, and the inside of the screening layer is Set up a screening mechanism for vibrating screening of Camellia oleifera;

The bottom of the frame is located on one side of the screening layer and is connected with a cleaning frame, and the inner side of the cleaning frame is uniformly rotated and connected with a toothed roller, and the edge of the toothed roller is provided with a cleaning pulley. The bottom of the frame is provided with a cleaning motor, and the output shaft of the cleaning motor is connected through a transmission between the belt and the cleaning pulley;

A secondary cleaning device is connected to the vertical intersection of the front side of the bottom of the frame and the cleaning frame.

Preferably, the secondary cleaning device mainly performs further cleaning treatment on the materials that have been screened by the primary vibration of the screening mechanism.

Preferably, the sorting mechanism includes a sorting motor, a deceleration pulley, a guide rail belt, an inclined baffle, a dividing plate and a grading hopper;

A sorting motor is fixedly installed on the inner top of the frame, and the sorting motor is connected to the deceleration pulley through a transmission belt, and the deceleration pulley is connected to the guide rail belt through a belt transmission structure. A slanted baffle is arranged on the inner side, and a partition plate is arranged on the side of the slanted surface of the slanted baffle, and a grading feed hopper is arranged at the joint between the inner bottom of the frame and the shelling layer.

Preferably, a shelling device is provided inside the shelling layer, and the shelling device includes a sprocket, a main motor and a shelling pulley;

The main motor is fixedly installed at the inner bottom position of the frame, and the main motor is connected to the shelling pulley through a transmission belt. A plurality of roller-type extrusion rollers are arranged at the corresponding positions of the hopper, and the edges of the extrusion rollers are all provided with sprockets, and the sprockets at the edges of two adjacent extrusion rollers are connected by transmission chains.

Preferably, the position of the outlet of the grading hopper corresponds to the gap between two adjacent squeezing rollers.

Preferably, the screening mechanism includes a vibrating screen and a vibrating pulley;

Both the vibrating screen and the vibrating pulley are arranged at the inner bottom of the frame, the vibrating pulley is connected to the transmission pulley at the end of the main motor through a transmission belt, and the vibrating pulley is installed on the side of the vibrating screen , and the bottom of the vibrating screen is connected to the feed inlet of the cleaning frame.

Compared with the prior art, the beneficial effect of the utility model is that the structure of the utility model is scientific and reasonable, and the use is safe and convenient:

1. Through the sorting motor, deceleration pulley, guide rail belt, inclined baffle, partition plate, and grading hopper, the camellia oleifera fruit can be sorted before the extrusion and shelling process of the camellia oleifera fruit, so that the camellia oleifera fruit The graded feeding treatment can be carried out according to the specified standards, so that the subsequent camellia oleifera fruit has a higher shelling effect during the extrusion shelling process.

2. The main motor provides driving force for the shelling device and the screening mechanism, so that the shelling pulley and the vibration pulley can work together at the same power drive frequency, and through the sprocket, shelling pulley and squeeze roller It is convenient to squeeze and shell the sorted Camellia oleifera fruit, which ensures the efficiency of shelling, and by dehulling the sorted Camellia oleifera fruit, the rate of broken seeds of the Camellia oleifera fruit is reduced, and the shelling effect is guaranteed.

3. Through the screening mechanism composed of vibrating screen and vibrating belt wheel, it is convenient to vibrate and screen the camellia oleifera after the initial extrusion, so that the camellia oleifera can enter the screening process immediately after extrusion, ensuring the quality of subsequent husk screening. At the same time, it is convenient to further clean the camellia oleifera fruit screened by the vibrating sieve with the help of the secondary cleaning device, so as to ensure the subsequent cleaning effect of the camellia oleifera fruit.

4. The equipment for cleaning camellia oleifera is composed of toothed rollers, cleaning pulleys and cleaning motors, so that the camellia oleifera can enter the second cleaning work in time after vibration screening, so as to further Guarantee the cleaning effect of the shell of camellia oleifera fruit, and ensure the quality of shelling of camellia oleifera fruit.

In summary, by combining the sorting mechanism, the shelling device and the screening mechanism, an integrated machine for shelling camellia oleifera is formed, so that the integrated machine for shelling camellia oleifera has the functions of batch shelling and shelling of camellia oleifera fruit. The cleaning function is used to effectively reduce the seed breaking rate and improve the shelling capacity of camellia oleifera during the actual shelling process, and the shelling process is matched with the sorting process to ensure the shelling efficiency and quality.

Description of drawings

The accompanying drawings are used to provide a further understanding of the utility model, and constitute a part of the description, and are used to explain the utility model together with the embodiments of the utility model, and do not constitute a limitation to the utility model.

In the attached picture:

Fig. 1 is a structural representation of the utility model;

Fig. 2 is a schematic diagram of the installation structure of the utility model inclined baffle;

Labels in the figure: 1. Rack; 2. Feeding hopper; 3. Sorting motor; 4. Speed reduction pulley; 5. Guide rail belt; 6. Toothed smooth roller; 7. Cleaning pulley; 8. Cleaning motor ;9, secondary cleaning device; 10, vibrating screen; 11, vibrating pulley; 12, sprocket wheel; 13, main motor; 14, shelling pulley; 15, shelling device; 16, inclined baffle; 17 , Partition board; 18, Grading feed hopper.

detailed description

The preferred embodiments of the present utility model are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present utility model, and are not intended to limit the present utility model.

Embodiment: As shown in Figure 1-2, the utility model provides a technical solution, an integrated machine for shelling and sorting Camellia oleifera fruit, including a frame 1, and a feed hopper 2 is fixedly installed on one side of the top of the frame 1, Rack 1 is divided into three layers from top to bottom, which are sorting layer, shelling layer and screening layer;

The inside of the sorting layer is provided with a sorting mechanism for classifying and sorting the camellia oleifera, the inside of the shelling layer is provided with a shelling device 15 for extruding and shelling the camellia oleifera, and the inside of the screening layer is provided with a shelling device 15 for the camellia oleifera fruit. Screening mechanism for vibratory screening process;

The bottom of the frame 1 is located at one side of the screening layer and is connected with a cleaning frame, and the inner side of the cleaning frame is uniformly rotated and connected with a toothed smooth roller 6, and the edge of the toothed smooth roller 6 is provided with a cleaning pulley 7. The bottom of the election frame is provided with a cleaning motor 8, and the output shaft of the cleaning motor 8 is connected by transmission between the belt and the cleaning pulley 7;

A secondary cleaning device 9 is connected to the vertical intersection of the front side of the bottom of the frame 1 and the cleaning frame. The secondary cleaning device 9 mainly performs further cleaning treatment on the materials after the primary vibration screening of the screening mechanism, which is convenient for passing through the secondary cleaning device. The first-stage cleaning device 9 is used to facilitate further cleaning of the camellia oleifera after a screening, so as to ensure the subsequent cleaning effect of the camellia oleifera fruit.

The sorting mechanism includes a sorting motor 3, a deceleration pulley 4, a guide rail belt 5, an inclined baffle 16, a partition 17 and a grading hopper 18;

A sorting motor 3 is fixedly installed on the inner top of the frame 1, and the sorting motor 3 is connected to the deceleration pulley 4 through a transmission belt, and the deceleration pulley 4 is connected to the guide rail belt 5 through a belt transmission structure, and the guide rail belt 5 The inner side of the frame 1 is provided with an inclined baffle plate 16, and the inclined plane edge of the inclined baffle plate 16 is provided with a partition plate 17, and the connection between the bottom of the inner side of the frame 1 and the shelling layer is provided with a classification feed hopper 18.

Shelling layer inside is provided with shelling device 15, and shelling device 15 comprises sprocket wheel 12, main motor 13 and shelling pulley 14;

The main motor 13 is fixedly mounted on the inner bottom position of the frame 1, and the main motor 13 is connected by transmission between the transmission belt and the shelling pulley 14, and the side of the shelling pulley 14 is fixedly equipped with a sprocket 12. A plurality of roller-type extrusion rollers are arranged at the position corresponding to the grading hopper 18, and the edges of the extrusion rollers are all provided with sprockets 12, and the sprockets 12 at the edges of two adjacent extrusion rollers are driven by transmission. The chain transmission is connected, and the position of the discharge port of the grading hopper 18 corresponds to the gap between two adjacent extrusion rollers, so that the camellia oleifera after sorting through the grading hopper 18 can enter the two extrusion rollers. Squeeze shelling between the pressing rollers.

The screening mechanism includes a vibrating screen 10 and a vibrating pulley 11, through which the screening mechanism facilitates better vibration screening of the camellia oleifera after extrusion and shelling;

The vibrating screen 10 and the vibrating pulley 11 are all arranged on the inner bottom of the frame 1. The vibrating pulley 11 is connected to the transmission wheel at the end of the main motor 13 through a transmission belt. The vibrating pulley 11 is installed on the side of the vibrating screen 10. part, and the bottom of the vibrating screen 10 is connected to the material inlet position of the cleaning frame.

The working principle and use process of the utility model: in the actual application process of the camellia oleifera shelling and sorting machine, firstly, it passes through the sorting motor 3, the deceleration pulley 4, the guide rail belt 5, the inclined baffle plate 16, and the partition plate 17. 1. The sorting mechanism formed by the grading feed hopper 18 enables the camellia oleifera fruit to be subjected to preliminary sorting treatment before the camellia oleifera fruit is extruded and shelled, so that the camellia oleifera fruit can be graded and fed according to the prescribed standards, Make the follow-up Camellia oleifera fruit have a higher shelling effect when extruding and shelling;

After the Camellia oleifera fruit fastening and sorting mechanism carries out the preliminary sorting process, the Camellia oleifera fruit after the preliminary sorting is squeezed and shelled through the sprocket 12, the shelling pulley 14 and the squeeze roller. After the Camellia oleifera fruit is shelled, the broken seed rate of the Camellia oleifera fruit is reduced, and the shelling effect is guaranteed;

At the same time, after the Camellia oleifera fruit has been squeezed and shelled, the screening mechanism formed by the vibrating screen 10 and the vibrating pulley 11 is used to vibrate and screen the initially squeezed Camellia oleifera fruit in time, so that the Camellia oleifera fruit can be vibrated after extrusion. It can immediately enter the screening program to ensure the effect of its subsequent fruit shell screening. In addition, with the help of the secondary cleaning device 9, the camellia oleifera fruit screened by the vibrating screen 10 can be further cleaned to further ensure the subsequent cleaning effect of the camellia oleifera fruit ;

During the work of the shelling device 15 and the screening mechanism, the driving force is provided for the shelling device 15 and the screening mechanism by a single main motor 13, so that the shelling pulley 14 and the vibrating pulley 11 can be driven at the same power frequency Cooperative work is carried out to ensure the synergy of camellia oleifera shelling and screening work, thereby ensuring the efficiency of shelling and screening;

After the Camellia oleifera fruit is preliminarily screened by the vibrating screen 10, the equipment for cleaning the Camellia oleifera fruit that is composed of the toothed smooth roller 6, the cleaning pulley 7 and the cleaning motor 8 enables the Camellia oleifera fruit to enter in time after being vibrated and screened. In the cleaning work for the second time, further guarantee the shell cleaning effect of camellia oleifera fruit and ensure the quality of camellia oleifera fruit shelling.

Finally, it should be noted that: the above is only a preferred example of the utility model, and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, It is still possible to modify the technical solutions described in the foregoing embodiments, or to perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims (6)

1. Camellia oleifera fruit shelling and sorting integrated machine, including a frame (1), a feed hopper (2) is fixedly installed on one side of the top of the frame (1), characterized in that: the frame (1 ) is divided into three layers from top to bottom, which are sorting layer, shelling layer and screening layer; The inside of the sorting layer is provided with a sorting mechanism for classifying and sorting camellia oleifera, and the inside of the shelling layer is provided with a shelling device (15) for extruding and shelling camellia oleifera. The inner side of the layer is provided with a screening mechanism for vibrating screening of Camellia oleifera; The bottom of the frame (1) is connected to a cleaning frame at one side of the screening layer, and the inside of the cleaning frame is uniformly rotated and connected to a toothed roller (6), and the edge of the toothed roller (6) is set There is a cleaning pulley (7), and the bottom of the cleaning frame is provided with a cleaning motor (8), and the output shaft of the cleaning motor (8) is connected through a belt to the cleaning pulley (7); A secondary cleaning device (9) is connected to the vertical intersection of the bottom front side of the rack (1) and the cleaning rack. 2. The integrated machine for shelling and sorting camellia oleifera fruit according to claim 1, characterized in that: the secondary cleaning device (9) mainly performs further cleaning treatment on the materials after the primary vibration screening by the screening mechanism. 3. The camellia oleifera fruit shelling and sorting integrated machine according to claim 1, characterized in that: the sorting mechanism includes a sorting motor (3), a deceleration pulley (4), a guide rail belt (5), an oblique stop Plate (16), dividing plate (17) and graded feed hopper (18); A sorting motor (3) is fixedly installed on the inner top of the frame (1), and the sorting motor (3) is connected to the deceleration pulley (4) through a transmission belt, and the deceleration pulley (4) is passed through a belt The transmission structure and the guide rail belt (5) are connected by transmission, and the inner side of the guide rail belt (5) is provided with a slanted baffle (16), and the inclined edge of the slanted baffle (16) is provided with a partition plate (17) , a grading feed hopper (18) is provided at the joint between the inner bottom of the frame (1) and the shelling layer. 4. The camellia oleifera shelling and sorting integrated machine according to claim 3, characterized in that: a shelling device (15) is arranged inside the shelling layer, and the shelling device (15) includes a sprocket (12 ), main motor (13) and shelling pulley (14); The main motor (13) is fixedly installed at the inner bottom position of the frame (1), and the main motor (13) is connected by a drive belt to the shelling pulley (14), and the shelling pulley (14) A sprocket (12) is fixedly installed on the edge, and a plurality of roller-type extrusion rollers are arranged at the corresponding position on the inner side of the shelling device (15) and the grading feed hopper (18), and the edges of the extrusion rollers are all equipped with chains. Wheels (12), and the sprockets (12) at the edges of two adjacent extrusion rollers are connected by transmission chains. 5. The camellia oleifera fruit shelling and sorting integrated machine according to claim 3 or 4, characterized in that: the gap between the position of the outlet of the grading feed hopper (18) and two adjacent squeeze rollers Correspondingly. 6. The camellia oleifera shelling and sorting integrated machine according to claim 4, characterized in that: the screening mechanism includes a vibrating screen (10) and a vibrating pulley (11); Both the vibrating screen (10) and the vibrating pulley (11) are arranged on the inner bottom of the frame (1), and the vibrating pulley (11) passes between the transmission belt and the transmission pulley at the end of the main motor (13). The transmission is connected, the vibrating pulley (11) is installed on the edge of the vibrating screen (10), and the bottom of the vibrating screen (10) is connected with the material inlet position of the cleaning frame.

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