CN218189074U - A uniformly heated metal cleaning agent production and processing equipment - Google Patents
A uniformly heated metal cleaning agent production and processing equipment Download PDFInfo
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Abstract
本申请涉及一种均匀加热的金属清洗剂生产加工设备,包括底座,所述底座的顶部固定安装有加工箱,所述加工箱的内部设置有搅拌装置,所述搅拌装置包括固定安装在所述加工箱内顶壁上的安装柱,所述安装柱的外部转动安装有第一转动套。该均匀加热的金属清洗剂生产加工设备,通过设置两组搅拌组件通过转动在一个安装柱外部进行搅拌,并通过设置第一锥齿轮、第二锥齿轮和斜齿轮相互啮合传动,能够实现通过一个伺服电机实现同步不同向转动牵引,进而能够在转动牵引下实现对加工箱内部原料的双向均匀搅拌,同时采用将部分原料预先加热后通入加工箱内部混合搅拌的方式进行接触换热加热,能够实现均匀加热,提高了装置的实用性。
The application relates to a uniformly heated metal cleaning agent production and processing equipment, including a base, a processing box is fixedly installed on the top of the base, and a stirring device is arranged inside the processing box, and the stirring device includes a base that is fixedly installed on the The installation column on the inner top wall of the processing box, the outer rotation of the installation column is installed with the first rotating sleeve. The uniformly heated metal cleaning agent production and processing equipment can be realized through a The servo motor realizes synchronous rotation and traction in different directions, and then can realize two-way uniform stirring of the raw materials inside the processing box under the rotation traction. Uniform heating is achieved, which improves the practicability of the device.
Description
技术领域technical field
本申请涉及金属清洗剂生产技术领域,具体为一种均匀加热的金属清洗剂生产加工设备。The application relates to the technical field of metal cleaning agent production, in particular to a uniformly heated metal cleaning agent production and processing equipment.
背景技术Background technique
金属清洗剂是由表面活性剂与添加的清洗助剂(如碱性盐)、消泡剂、香料等组成,金属清洗剂广泛用于各类金属材料表面除油清洗,每种金属材料都有针对性的清洗剂,不会腐蚀材料表面。Metal cleaners are composed of surfactants and added cleaning aids (such as alkaline salts), defoamers, spices, etc. Metal cleaners are widely used for degreasing and cleaning the surface of various metal materials. Each metal material has Targeted cleaning agent that does not corrode material surfaces.
金属清洗剂通过将表面活性剂与添加的清洗助剂等进行混合,金属清洗剂生产时在添加材料过程中需要对原材料进行搅拌,而现有的金属清洗剂生产加工设备搅拌单一,容易在对原材料搅拌后使得原材料流动速率和搅拌设备速率相近,减少搅拌效果,对此提出一种均匀加热的金属清洗剂生产加工设备,来解决上述提出的问题。The metal cleaning agent mixes the surfactant with the added cleaning aids. During the production of the metal cleaning agent, the raw materials need to be stirred during the process of adding materials. However, the existing metal cleaning agent production and processing equipment is only agitated, and it is easy to adjust After the raw materials are stirred, the flow rate of the raw materials is similar to the speed of the stirring equipment, which reduces the stirring effect. Therefore, a uniformly heated metal cleaning agent production and processing equipment is proposed to solve the above-mentioned problems.
实用新型内容Utility model content
针对现有技术的不足,本申请提供了一种均匀加热的金属清洗剂生产加工设备,具备搅拌混合效果好,金属清洗剂原材料分布均匀等优点,解决了现有技术中的金属清洗剂生产设备搅拌单一的问题。Aiming at the deficiencies of the prior art, this application provides a uniformly heated metal cleaning agent production and processing equipment, which has the advantages of good stirring and mixing effect, uniform distribution of metal cleaning agent raw materials, etc., and solves the problem of metal cleaning agent production equipment in the prior art. Stir single question.
为实现上述目的,本申请提供如下技术方案:一种均匀加热的金属清洗剂生产加工设备,包括底座,所述底座的顶部固定安装有加工箱,所述加工箱的内部设置有搅拌装置;In order to achieve the above purpose, the application provides the following technical solutions: a uniformly heated metal cleaning agent production and processing equipment, including a base, a processing box is fixedly installed on the top of the base, and a stirring device is arranged inside the processing box;
所述搅拌装置包括固定安装在所述加工箱内顶壁上的安装柱,所述安装柱的外部转动安装有第一转动套,所述第一转动套的外部设置有搅拌组件,所述加工箱的顶部固安装有伺服电机,所述伺服电机的输出端上固定安装有位于所述加工箱内部的皮带轮,所述皮带轮和所述第一转动套皮带传动连接,所述搅拌装置还包括转动安装在所述安装柱外部的第二转动套,所述第一转动套朝向所述第二转动套的一端面上固定安装有第一锥齿轮,所述第二转动套朝向所述第一转动套的一端面上固定安装有第二锥齿轮,所述安装柱的外部转动安装有延伸杆,所述延伸杆远离所述安装柱的一端上固定安装有同时齿形啮合于所述第一锥齿轮和所述第二锥齿轮的斜齿轮。The stirring device includes a mounting column fixedly installed on the inner top wall of the processing box, a first rotating sleeve is installed on the outside of the mounting column, and a stirring assembly is arranged on the outside of the first rotating sleeve, and the processing A servo motor is fixedly installed on the top of the box, and a pulley located inside the processing box is fixedly installed on the output end of the servo motor, and the pulley is connected to the first rotating sleeve by belt transmission, and the stirring device also includes a rotating The second rotating sleeve installed on the outside of the mounting column, a first bevel gear is fixedly installed on one end surface of the first rotating sleeve facing the second rotating sleeve, and the second rotating sleeve rotates toward the first A second bevel gear is fixedly installed on one end surface of the sleeve, and an extension rod is installed on the outer rotation of the installation column, and an extension rod is fixedly installed on the end of the extension rod away from the installation column while the teeth are meshed with the first cone. gear and the helical gear of the second bevel gear.
进一步,所述加工箱的顶部固定安装有进料口,同时所述加工箱的外部还配备有和所述进料口相对应的卸料口。Further, the top of the processing box is fixedly equipped with a material inlet, and the outside of the processing box is also equipped with a material discharge port corresponding to the material inlet.
进一步,所述搅拌组件包括固定安装在所述第一转动套外部的横杆,所述横杆远离所述第一转动套的一端上固定安装有延伸至所述加工箱内部的竖杆,所述竖杆的外部固定安装有搅拌叶片。Further, the stirring assembly includes a cross bar fixedly installed on the outside of the first rotating sleeve, and a vertical bar extending to the inside of the processing box is fixedly installed on the end of the cross bar away from the first rotating sleeve, so Stirring blades are fixedly installed on the outside of the vertical bar.
进一步,所述第二转动套的外部同样设置有搅拌组件,位于所述第二转动套外部的搅拌组件位于第一转动套外部搅拌组件的内侧。Furthermore, a stirring assembly is also provided outside the second rotating sleeve, and the stirring assembly located outside the second rotating sleeve is located inside the external stirring assembly of the first rotating sleeve.
进一步,所述底座的一侧面上固定安装有贯穿延伸至所述加工箱内部的进料管,所述加工箱的内部固定安装有位于所述进料管外部的套管,所述进料管的顶端延伸至所述套管的内顶端。Further, a feeding pipe extending through the processing box is fixedly installed on one side of the base, and a casing outside the feeding pipe is fixedly installed inside the processing box, and the feeding pipe The top end extends to the inner top end of the sleeve.
进一步,所述套管的外部均匀的开设有漏孔。Further, leakage holes are evenly opened on the outside of the casing.
与现有技术相比,本申请的技术方案具备以下有益效果:Compared with the prior art, the technical solution of the present application has the following beneficial effects:
该均匀加热的金属清洗剂生产加工设备,通过设置两组搅拌组件通过转动在一个安装柱外部进行搅拌,并通过设置第一锥齿轮、第二锥齿轮和斜齿轮相互啮合传动,能够实现通过一个伺服电机实现同步不同向转动牵引,进而能够在转动牵引下实现对加工箱内部原料的双向均匀搅拌,同时采用将部分原料预先加热后通入加工箱内部混合搅拌的方式进行接触换热加热,能够实现均匀加热,提高了装置的实用性。The uniformly heated metal cleaning agent production and processing equipment can be realized through a The servo motor realizes synchronous rotation and traction in different directions, and then can realize two-way uniform stirring of the raw materials inside the processing box under the rotation and traction. Uniform heating is achieved, which improves the practicability of the device.
附图说明Description of drawings
图1为本申请结构示意图;Fig. 1 is a schematic diagram of the structure of the application;
图2为本申请第一锥齿轮和第二锥齿轮配合结构示意图;Fig. 2 is a schematic diagram of the cooperation structure of the first bevel gear and the second bevel gear of the present application;
图3为本申请套管结构示意图。Fig. 3 is a schematic diagram of the casing structure of the present application.
图中:1、底座;2、加工箱;3、进料口;4、进料管;5、安装柱;6、第一转动套;7、横杆;8、竖杆;9、搅拌叶片;10、第一锥齿轮;11、延伸杆;12、斜齿轮;13、第二锥齿轮;14、第二转动套;15、卸料口;16、伺服电机;17、皮带轮;18、套管。In the figure: 1. Base; 2. Processing box; 3. Feed port; 4. Feed pipe; 5. Mounting column; 6. First rotating sleeve; 7. Cross bar; 8. Vertical bar; 10, the first bevel gear; 11, the extension rod; 12, the helical gear; 13, the second bevel gear; 14, the second rotating sleeve; 15, the discharge port; 16, the servo motor; 17, the pulley; Tube.
具体实施方式detailed description
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the application with reference to the drawings in the embodiments of the application. Apparently, the described embodiments are only some of the embodiments of the application, not all of them. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of this application.
请参阅图1-3,本实施例中的一种均匀加热的金属清洗剂生产加工设备,包括底座1,底座1的顶部固定安装有加工箱2,加工箱2的顶部固定安装有进料口3,同时加工箱2的外部还配备有和进料口3相对应的卸料口15,卸料口15和进料口3均通过电磁阀进行闭合。Please refer to Fig. 1-3, a kind of uniformly heated metal cleaning agent production and processing equipment in the present embodiment, comprises
加工箱2的内部设置有搅拌装置,搅拌装置包括固定安装在加工箱2内顶壁上的安装柱5,安装柱5的外部转动安装有第一转动套6,第一转动套6的外部设置有搅拌组件,搅拌组件能够随着第一转动套6的转动实现转动搅拌。The inside of the
其中,搅拌组件包括固定安装在第一转动套6外部的横杆7,横杆7远离第一转动套6的一端上固定安装有延伸至加工箱2内部的竖杆8,竖杆8的外部固定安装有搅拌叶片9,能够通过搅拌叶片9环绕在加工箱2内部转动实现搅拌。Wherein, the mixing assembly includes a
本实施例中的,加工箱2的顶部固安装有伺服电机16,伺服电机16的输出端上固定安装有位于加工箱2内部的皮带轮17,皮带轮17和第一转动套6通过皮带牵引连接,能够通过伺服电机16实现对第一转动套6进行转动牵引。In the present embodiment, the top of the
需要说明的是,搅拌装置还包括转动安装在安装柱5外部的第二转动套14,第一转动套6朝向第二转动套14的一端面上固定安装有第一锥齿轮10,第二转动套14朝向第一转动套6的一端面上固定安装有第二锥齿轮13,安装柱5的外部转动安装有延伸杆11,延伸杆11远离安装柱5的一端上固定安装有同时齿形啮合于第一锥齿轮10和第二锥齿轮13的斜齿轮12,能够通过斜齿轮12的啮合传动实现对第一锥齿轮10和第二锥齿轮13的同步不同向牵引。It should be noted that the stirring device also includes a second rotating
第二转动套14的外部同样设置有搅拌组件,能够通过两组搅拌组件实现同步逆向搅拌,从而对金属清洗剂的原料混合效果进行提高,使得混合均匀度较好。The outside of the second rotating
为了提高加热混合的均匀度,本实施例中的底座1的一侧面上固定安装有贯穿延伸至加工箱2内部的进料管4,加工箱2的内部固定安装有位于进料管4外部的套管18,进料管4的顶端延伸至套管18的内顶端,能够减少原料通过套管18倒灌的现象,同时套管18的外部均匀的开设有漏孔,用于对加工箱2内部添加热源料。In order to improve the uniformity of heating and mixing, the
在使用时,能够通过将水预先加热后通过套管18通入加工箱2的内部进行混合保证均匀加热。When in use, the water can be preheated and passed into the
上述实施例的工作原理为:The working principle of the above-mentioned embodiment is:
通过将原料通过进料口3投放至加工箱2的内部,驱动伺服电机16,伺服电机16通过输出端上的皮带轮17由皮带牵引带动第一转动套6转动,第一转动套6带动外部的搅拌叶片9转动搅拌,同时通过第一锥齿轮10和第二锥齿轮13在斜齿轮12的啮合传动下实现逆向同步转动,使得两组搅拌组件实现不同向转动,来提高搅拌的均匀度,同时通过将加热后的水通过进料管4通入加工箱2内部搅拌混合较热,提高了加热的均匀度。By putting the raw material into the inside of the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
尽管已经示出和描述了本申请的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本申请的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本申请的范围由所附权利要求及其等同物限定。Although the embodiments of the present application have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present application. and modifications, the scope of the application is defined by the appended claims and their equivalents.
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Effective date of registration: 20260303 Address after: 214000 Jiangsu Province Wuxi City Liangxi District Yangming Street High-tech Industrial Park B Area No. 58 A Building West 3rd Floor 332 Patentee after: Wuxi Haisheng Technology Co.,Ltd. Country or region after: China Address before: 215100 Jiangsu Province Suzhou City Xiangcheng District Yuanshi Street Xiangcheng Avenue 1539.NO Room 705 Patentee before: SUZHOU HANYI CHEMICAL Co.,Ltd. Country or region before: China |
