CN218166465U - High-efficient environmental protection electroplating waste gas treatment system - Google Patents
High-efficient environmental protection electroplating waste gas treatment system Download PDFInfo
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- CN218166465U CN218166465U CN202222411651.2U CN202222411651U CN218166465U CN 218166465 U CN218166465 U CN 218166465U CN 202222411651 U CN202222411651 U CN 202222411651U CN 218166465 U CN218166465 U CN 218166465U
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- 239000002912 waste gas Substances 0.000 title claims abstract description 20
- 238000009713 electroplating Methods 0.000 title claims description 14
- 230000007613 environmental effect Effects 0.000 title abstract description 6
- 230000007246 mechanism Effects 0.000 claims abstract description 7
- 238000001914 filtration Methods 0.000 claims abstract description 3
- 238000004064 recycling Methods 0.000 claims description 32
- 238000000746 purification Methods 0.000 claims description 22
- 238000009434 installation Methods 0.000 claims description 17
- 238000005192 partition Methods 0.000 claims description 10
- 239000007789 gas Substances 0.000 claims description 5
- 239000011148 porous material Substances 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 40
- 239000002245 particle Substances 0.000 abstract description 19
- 230000000694 effects Effects 0.000 abstract description 5
- 229910052799 carbon Inorganic materials 0.000 abstract 2
- 230000001360 synchronised effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 5
- 238000001179 sorption measurement Methods 0.000 description 5
- 238000005485 electric heating Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- XFXPMWWXUTWYJX-UHFFFAOYSA-N Cyanide Chemical compound N#[C-] XFXPMWWXUTWYJX-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000003517 fume Substances 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及电镀废气处理技术领域,具体涉及一种高效环保电镀废气处理系统。The utility model relates to the technical field of electroplating waste gas treatment, in particular to an efficient and environment-friendly electroplating waste gas treatment system.
背景技术Background technique
电镀废气处理装置,是对电镀生产工艺过程中将会产生含氰废气、含铬废气,以及在酸洗过程中产生的酸雾,还可能产生碱性烟雾进行处理,这些废气的产生不仅影响生产车间的工作环境,还会影响周边的环境,造成大气污染。The electroplating waste gas treatment device is to treat the cyanide-containing waste gas, chromium-containing waste gas, acid mist generated in the pickling process, and alkaline fume that may be generated during the electroplating production process. The generation of these waste gases not only affects production The working environment of the workshop will also affect the surrounding environment and cause air pollution.
现有的电镀废气处理装置一般具有各种过滤设备及活性炭吸附结构,但是现在的活性炭吸附结构不具备重复利用的功能,造成资源的浪费,不够环保。Existing electroplating waste gas treatment devices generally have various filtering equipment and activated carbon adsorption structures, but the current activated carbon adsorption structures do not have the function of recycling, resulting in waste of resources and not being environmentally friendly.
发明内容Contents of the invention
本实用新型所要解决的技术问题是提供一种高效环保电镀废气处理系统,过滤壳之间能交替使用,一个对废气进行吸附,另一个则能进行高温处理,使过滤壳内部的活性炭颗粒能重复的使用,避免了浪费,增加了环保功能。The technical problem to be solved by the utility model is to provide a high-efficiency and environmentally friendly electroplating waste gas treatment system. The filter shells can be used alternately, one can absorb the waste gas, and the other can perform high-temperature treatment, so that the activated carbon particles inside the filter shell can be used repeatedly. The use of it avoids waste and increases the environmental protection function.
本实用新型是通过以下技术方案来实现的:一种高效环保电镀废气处理系统,包括净化箱和重复利用壳,所述重复利用壳安装于净化箱的一侧面上,净化箱正对于重复利用壳处设有多个条形口,条形口中均插入有过滤壳,下方的过滤壳插入净化箱中,上方的过滤壳插入重复利用壳中,过滤壳内部均设有多根轴杆,轴杆的外侧面上均安装有多块旋转片,过滤壳的内部均安装有带动轴杆同步旋转的驱动机构,重复利用壳上方外壁的里面设有第一气腔,重复利用壳内部的顶面上设有多个与第一气腔连通的排气孔,重复利用壳的顶面上安装有与第一气腔连通的进气管,进气管上安装有电热风机,重复利用壳下方外壁的里面设有第二气腔,重复利用壳内部的底面上设有多个与第二气腔连通的出气孔,重复利用壳的底面上安装有与第二气腔连通的出气管,出气管下端安装有软管。The utility model is achieved through the following technical solutions: an efficient and environmentally friendly electroplating waste gas treatment system, including a purification box and a recycling shell, the recycling shell is installed on one side of the purification box, and the purification box is facing the recycling shell There are multiple strip-shaped ports, and filter shells are inserted into the strip-shaped ports. The lower filter shell is inserted into the purification box, and the upper filter shell is inserted into the recycling shell. There are multiple shafts inside the filter shells. There are multiple rotating pieces installed on the outer surface of the filter shell, and a driving mechanism that drives the shaft to rotate synchronously is installed inside the filter shell. There are a plurality of exhaust holes communicating with the first air cavity, an air intake pipe communicating with the first air cavity is installed on the top surface of the recycling shell, an electric heater fan is installed on the air intake pipe, and an inner wall of the outer wall below the recycling shell is set. There is a second air chamber, and a plurality of air outlet holes communicating with the second air chamber are arranged on the bottom surface of the recycling shell, and an air outlet pipe communicating with the second air chamber is installed on the bottom surface of the recycling shell, and the lower end of the air outlet pipe is installed with a hose.
作为优选的技术方案,驱动机构均包括电机、第一链轮、隔板、链条、多个第二链轮和密封轴承,隔板安装于过滤壳的内部,隔板与过滤壳之间形成条形结构的安装腔,隔板上设有多个安装孔,密封轴承均安装于安装孔中,轴杆一端均安装于密封轴承的内圈中,并均延伸至安装腔中与第二链轮固定连接,过滤壳内部的一侧形成电机槽,电机槽上端的开口中均安装有将其密封的槽盖,电机安装于电机槽中,电机槽的一端设有与安装腔连通的轴孔,电机的转轴穿过轴孔延伸安装腔中,并均与第一链轮固定连接,链条盘绕设置于第一链轮和多个第二链轮的外部。As a preferred technical solution, the drive mechanism includes a motor, a first sprocket, a partition, a chain, a plurality of second sprockets and a sealed bearing, the partition is installed inside the filter housing, and a strip is formed between the partition and the filter housing. There are multiple installation holes on the partition, and the sealed bearings are installed in the installation holes. One end of the shaft rod is installed in the inner ring of the sealed bearing, and both extend to the installation cavity and the second sprocket Fixed connection, one side inside the filter shell forms a motor slot, and a slot cover is installed in the opening of the upper end of the motor slot to seal it. The motor is installed in the motor slot, and one end of the motor slot is provided with a shaft hole communicating with the installation cavity. The rotating shaft of the motor passes through the shaft hole and extends into the installation cavity, and is fixedly connected with the first sprocket, and the chain is coiled outside the first sprocket and the plurality of second sprockets.
作为优选的技术方案,重复利用壳的远离净化箱的一端开口设置,并通过合页安装有壳盖,壳盖下端通过手拧螺栓与重复利用壳连接,壳盖的内侧面上设有多个凹槽,过滤壳朝向壳盖的一端均开口设置,并均通过合页安装有盖板,盖板正对于凹槽处均安装有拉环。As a preferred technical solution, one end of the recycling shell far away from the purification box is opened, and a shell cover is installed through a hinge. Groove, one end of the filter shell facing the shell cover is all opened, and cover plates are installed through hinges, and pull rings are installed on the cover plates facing the grooves.
作为优选的技术方案,净化箱朝向条形口的内壁面上设有定位槽,下方的过滤壳插入定位槽中。As a preferred technical solution, a positioning groove is provided on the inner wall surface of the purification box facing the bar-shaped opening, and the filter housing below is inserted into the positioning groove.
作为优选的技术方案,过滤壳的顶面和底面上均布满气孔。As a preferred technical solution, the top surface and the bottom surface of the filter housing are covered with air holes.
本实用新型的有益效果是:本实用新型结构简单,过滤壳中能倒入活性炭颗粒,而过滤壳一个位于净化箱中,另一个位于重复利用壳中,位于净化箱中的过滤壳能对废气进行吸附,在吸附持续一段时间后,能与另一个过滤壳进行替换,在过滤壳进行重复利用壳中后,通过电热风机产生的高温气流能对活性炭颗粒进行处理,使活性炭颗粒重新的恢复活性,进而能重复的利用,增加环保功能,并且在处理的过程中,通过转动的轴杆和旋转片能拨动内部的活性炭颗粒,使活性炭颗粒能高效及充分的与高温气流接触,保证处理效果。The beneficial effects of the utility model are: the utility model is simple in structure, and activated carbon particles can be poured into the filter shell, and one of the filter shells is located in the purification box, and the other is located in the recycling shell, and the filter shell located in the purification box can clean the waste gas Adsorption is carried out. After the adsorption lasts for a period of time, it can be replaced with another filter shell. After the filter shell is reused in the shell, the high-temperature airflow generated by the electric fan can treat the activated carbon particles and restore the activity of the activated carbon particles. , and then can be reused, increasing the environmental protection function, and in the process of processing, the activated carbon particles inside can be moved by the rotating shaft and the rotating plate, so that the activated carbon particles can be efficiently and fully in contact with the high-temperature airflow to ensure the treatment effect .
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2为本实用新型中过滤壳的俯视图。Fig. 2 is a top view of the filter housing in the present invention.
具体实施方式detailed description
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能理解为对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present utility model, but should not be construed as limiting the present utility model.
本说明书中公开的所有特征,或公开的所有方法或过程中的步骤,除了互相排斥的特征和/或步骤以外,均可以以任何方式组合。All features disclosed in this specification, or steps in all methods or processes disclosed, may be combined in any manner, except for mutually exclusive features and/or steps.
本说明书(包括任何附加权利要求、摘要和附图)中公开的任一特征,除非特别叙述,均可被其他等效或具有类似目的的替代特征加以替换。即,除非特别叙述,每个特征只是一系列等效或类似特征中的一个例子而已。Any feature disclosed in this specification (including any appended claims, abstract and drawings), unless expressly stated otherwise, may be replaced by alternative features which are equivalent or serve a similar purpose. That is, unless expressly stated otherwise, each feature is one example only of a series of equivalent or similar features.
如图1和图2所示,本实用新型的一种高效环保电镀废气处理系统,包括净化箱1和重复利用壳2,所述重复利用壳2安装于净化箱1的一侧面上,净化箱1正对于重复利用壳处设有多个条形口,条形口中均插入有过滤壳3,下方的过滤壳3插入净化箱1中,上方的过滤壳插入重复利用壳2中,过滤壳3内部均设有多根轴杆24,轴杆24的外侧面上均安装有多块旋转片4,过滤壳3的内部均安装有带动轴杆同步旋转的驱动机构,重复利用壳2上方外壁的里面设有第一气腔7,重复利用壳2内部的顶面上设有多个与第一气腔连通的排气孔8,重复利用壳2的顶面上安装有与第一气腔连通的进气管5,进气管5上安装有电热风机6,重复利用壳2下方外壁的里面设有第二气腔12,重复利用壳2内部的底面上设有多个与第二气腔连通的出气孔13,重复利用壳2的底面上安装有与第二气腔连通的出气管14,出气管14下端安装有软管15。As shown in Figures 1 and 2, a high-efficiency and environmentally friendly electroplating waste gas treatment system of the present invention includes a
本实施例中,驱动机构均包括电机22、第一链轮23、隔板27、链条26、多个第二链轮25和密封轴承29,隔板27安装于过滤壳3的内部,隔板27与过滤壳3之间形成条形结构的安装腔19,隔板27上设有多个安装孔,密封轴承 29均安装于安装孔中,轴杆24一端均安装于密封轴承的内圈中,并均延伸至安装腔中与第二链轮25固定连接,过滤壳3内部的一侧形成电机槽21,电机槽 21上端的开口中均安装有将其密封的槽盖,电机22安装于电机槽中,电机槽的一端设有与安装腔连通的轴孔,电机22的转轴穿过轴孔延伸安装腔中,并均与第一链轮23固定连接,链条26盘绕设置于第一链轮和多个第二链轮的外部。In the present embodiment, the drive mechanisms all include a
本实施例中,重复利用壳2的远离净化箱的一端开口设置,并通过合页安装有壳盖16,壳盖16下端通过手拧螺栓与重复利用壳连接,壳盖16的内侧面上设有多个凹槽17,过滤壳3朝向壳盖的一端均开口设置,并均通过合页安装有盖板9,盖板9正对于凹槽处均安装有拉环11。In this embodiment, one end of the
本实施例中,净化箱1朝向条形口的内壁面上设有定位槽28,下方的过滤壳3插入定位槽中,增加了过滤壳一端的定位效果。In this embodiment, a
本实施例中,过滤壳3的顶面和底面上均布满气孔31,使气体能穿过气孔进入到过滤壳中,并与过滤壳内部的活性炭颗粒充分的接触。In this embodiment, the top surface and the bottom surface of the
其中,在打开盖板后,能将活性炭颗粒倒入过滤壳中,过滤壳上的气孔小于活性炭颗粒的直径,避免了活性炭颗粒从气孔中排出;Among them, after opening the cover plate, the activated carbon particles can be poured into the filter shell, and the pores on the filter shell are smaller than the diameter of the activated carbon particles, which prevents the activated carbon particles from being discharged from the pores;
废气在从下至上经过净化箱时,会穿过气孔与活性炭颗粒接触,通过活性炭颗粒能有效的对废气中的有害物质进行吸附,在长时间的吸附后,可打开壳盖,并准备一根带有钩子的拉杆,先通过拉杆向左推动上方的过滤壳,在上方的过滤壳推入净化箱中后,过滤壳的一端能插入定位槽中,再将拉杆上的钩子挂在下方过滤壳的拉回上,并向外拉动下方的过滤壳,使下方的过滤壳进入重复利用壳中;When the exhaust gas passes through the purification box from bottom to top, it will pass through the pores and contact with activated carbon particles. The activated carbon particles can effectively adsorb harmful substances in the exhaust gas. After a long time of adsorption, the shell cover can be opened and a Pull rod with hook, first push the upper filter shell to the left through the pull rod, after the upper filter shell is pushed into the purification box, one end of the filter shell can be inserted into the positioning groove, and then hang the hook on the pull rod on the lower filter shell Pull it back up, and pull the lower filter shell outward, so that the lower filter shell enters the recycling shell;
上述完成后,启动电机和电热风机,电机的启动带动了第一链轮,第一链轮的旋转带动了链条和第二链轮,第二链轮的旋转带动了轴杆,轴杆的旋转带动了旋转片,通过转动的旋转片能推动内部的活性炭颗粒,电热风机产生的高温气流能顺着进气管进入第一气腔中,直至从排气孔喷出,喷出的高温气流能穿过气孔与过滤壳内部的活性炭颗粒接触,通过高温气流能使活性炭颗粒的活性恢复,高温气流在通过活性炭颗粒后,能顺着出气孔进入第二气腔中,直至顺着出气管和软管排出,使活性炭颗粒能重复的利用,保证了环保功能。After the above is completed, start the motor and the electric heating fan. The start of the motor drives the first sprocket, and the rotation of the first sprocket drives the chain and the second sprocket. The rotation of the second sprocket drives the shaft, and the rotation of the shaft The rotating plate is driven, and the activated carbon particles inside can be pushed by the rotating rotating plate, and the high-temperature airflow generated by the electric heating fan can enter the first air cavity along the intake pipe until it is sprayed out from the exhaust hole, and the high-temperature airflow can pass through The air hole is in contact with the activated carbon particles inside the filter shell, and the activity of the activated carbon particles can be restored by the high-temperature airflow. After the high-temperature airflow passes through the activated carbon particles, it can enter the second air cavity along the air outlet hole until it flows along the air outlet pipe and hose. Discharge, so that the activated carbon particles can be reused, ensuring the environmental protection function.
以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何不经过创造性劳动想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应该以权利要求书所限定的保护范围为准。The above is only a specific embodiment of the utility model, but the scope of protection of the utility model is not limited thereto, and any change or replacement that is not thought of through creative work should be covered within the scope of protection of the utility model . Therefore, the protection scope of the present utility model should be determined by the protection scope defined in the claims.
Claims (5)
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: An efficient and environmentally friendly electroplating waste gas treatment system Granted publication date: 20221230 Pledgee: Bank of China Limited Shenzhen Longgang Sub branch Pledgor: SHENZHEN HEMEI TECHNOLOGY Co.,Ltd. Registration number: Y2025980008681 |