SUMMERY OF THE UTILITY MODEL
This application aim at provides a measure tool of stranded wire line diameter, adopts the technical scheme that this application provided to solve current composite wire's line diameter detection error great, does not have the technical problem of better detection instrument looks adaptation.
In order to solve the technical problem, the application provides a jig for measuring the diameter of a stranded wire, which comprises a first clamping piece and a second clamping piece;
the first clamping piece and the second clamping piece both comprise a hinged end and an opening end;
the hinged end of the first clamping piece is hinged to the hinged end of the second clamping piece;
the first clamping piece is provided with a plurality of first grooves along the length direction of the first clamping piece, and the second clamping piece is provided with a plurality of second grooves corresponding to the first grooves along the length direction of the second clamping piece;
when the first clamping piece is tightly attached to the second clamping piece, the first groove and the corresponding second groove form a cylindrical groove together, and the section of the cylindrical groove perpendicular to the axial direction of the cylindrical groove is a virtual circle or a virtual ellipse;
in the implementation process, a worker holds the clamping ends of the first clamping piece and the second clamping piece to realize clamping, a wire to be tested is placed in one corresponding cylindrical groove, the first clamping piece and the second clamping piece are clamped, the gap between the cylindrical groove and the wire is preliminarily observed, whether different cylindrical grooves need to be replaced is judged, after the wire is adjusted to a proper cylindrical groove, through the sliding jig, if the wire can slightly pass through a certain cylindrical groove and cannot be particularly easily clamped or clamped and cannot slide, the diameter of the wire corresponding to the current cylindrical groove can be judged; the scheme provides a standard tool for detecting the wire diameter of the wire rod by workers, the standard tool is convenient to open and close, the standard tool can be stopped at any time in the wire rod manufacturing process to confirm the wire diameter, and meanwhile, the measurement precision is effectively improved; in addition, the jig provided by the scheme is simple in structure, easy to produce, easy to operate and high in practicability.
Preferably, the first groove and the corresponding second groove together form a virtual circle, and the diameter of the virtual circle gradually increases or gradually decreases along the length direction of the first clamping piece;
in the above-mentioned realization process, the diameter of virtual circle is orderly arranging, adopts this mode can further facilitate for staff's detection achievement, and the staff can be quick distinguish the aperture promptly, selects the column groove of suitable aperture size to detect the wire rod, promotes detection efficiency.
Preferably, the diameter of the virtual circle decreases gradually along the direction from the hinged end to the open-clamping end;
in the realization process, the arrangement of the aperture of the cylindrical groove is further optimized and adjusted by the scheme, the cylindrical groove with larger aperture is arranged near the hinged end, the cylindrical groove with smaller aperture is arranged near the opening clamp end, the deviation requirement of the wire rod with smaller diameter to the precision is stricter by adopting the mode, and the wire rod is arranged near the opening clamp end to enable the wire rod to react more sensitively, so that the detection precision is ensured.
Preferably, a wire diameter mark is arranged on one side of the virtual circle on the first clamping piece or the second clamping piece;
in the implementation process, the staff can quickly obtain the size of the current measured wire diameter through the wire diameter identification, and the detection efficiency is improved.
Preferably, the thickness of the first clamping piece and the second clamping piece is not less than the diameter of the virtual circle;
in the above-mentioned realization process, because the compound heart yearn OD of transposition is undulant great, this scheme is through promoting the whole thickness of tool, can make the test result more be close to the true value, promotes the detection precision.
Preferably, chamfers are formed at both ends of the cylindrical groove along the edges thereof;
in above-mentioned realization in-process, the chamfer that cylindrical groove both ends formed can effectively avoid tool centre gripping or slip in-process to cause the wire rod to scrape the damage, and then effectively protects the wire rod, reduces the influence of testing process to the wire rod, guarantees the product quality.
Preferably, a clamping plate is pivoted to the open clamping end of the first clamping piece, and a clamping block is arranged at the open clamping end of the second clamping plate in a sliding manner along the thickness direction of the second clamping plate;
when the first clamping piece is tightly attached to the second clamping piece, the clamping plate is suitable for being clamped on the clamping block;
the clamping block is connected with the first clamping piece, and the clamping block is connected with the second clamping piece; the numerical value display is electrically connected with the pressure sensor;
wherein, the sensor is a pressure sensor or a tension sensor.
In the implementation process, when the first clamping piece and the second clamping piece are clamped, a worker can rotate the clamping plate to enable the clamping plate to be buckled on the clamping block; when the pressure sensor is used for detection, the first clamping piece and the second clamping piece are driven to slide under the action of force, the opening clamping piece slides on the pressure sensor, and finally, the pressure value is displayed in real time through the value displayer; this scheme further improves the tool, through combining pressure sensor and tool, will need to slide the mode that the sensation was judged with the manual work, further changes the mode through observing pressure or pulling force threshold value into to the judgement that can more accurate realization wire rod line footpath.
Compared with the prior art, the beneficial effect of this application lies in: the scheme provides a standard tool for detecting the wire diameter of the wire rod by workers, the standard tool is convenient to open and close, the standard tool can be stopped at any time in the wire rod manufacturing process to confirm the wire diameter, and meanwhile, the measurement precision is effectively improved; in addition, the jig provided by the scheme is simple in structure, easy to produce, easy to operate and high in practicability.
Detailed Description
Reference will now be made in detail to embodiments of the present application, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are illustrative and are only for the purpose of explaining the present application and are not to be construed as limiting the present application.
In the description of the present application, it is to be understood that the terms "first", "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implying any number of technical features indicated. Thus, features defined as "first", "second", may explicitly or implicitly include one or more of the described features. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
In the description of the present application, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted" and "connected" are to be interpreted broadly, e.g., as being either fixedly connected, detachably connected, or integrally connected; may be mechanically connected, may be electrically connected or may be in communication with each other; they may be directly connected or indirectly connected through intervening media, or may be connected through the use of two elements or the interaction of two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
In the description of the present application, it is to be understood that the terms "upper", "lower", "side", "front", "rear", and the like indicate orientations or positional relationships based on installation, and are only for convenience in describing the present application and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus should not be construed as limiting the present application.
In the description of the present application, it should be noted that the term "and/or" is only one kind of association relationship describing an associated object, and means that three relationships may exist, for example, a and/or B may mean: a exists alone, A and B exist simultaneously, and B exists alone.
It should be noted that the same reference numerals are used to denote the same components or parts in the embodiments of the present application, and for the same parts in the embodiments of the present application, only one of the parts or parts may be given the reference numeral, and it should be understood that the reference numerals are also applicable to the other same parts or parts.
For further understanding of the contents, features and functions of the present invention, the following embodiments are exemplified in conjunction with the accompanying drawings and the following detailed description:
examples
In the field of wire production, after the wire is produced, the production quality of the wire needs to be checked, wherein one check is to determine whether the outer diameter of the wire meets the production requirement; in the process, the line diameter of the composite line is irregular, and is measured by a thickness gauge or a vernier caliper at ordinary times, so that the error is large, the requirements on the technical levels of a manipulator and an inspector are high, different opinions often occur, the process needs to be confirmed from the employee level to the class-leader level, and the normal operation of work is influenced; in order to solve the above technical problem, the present embodiment provides the following technical solutions:
specifically, referring to fig. 1 to 4, the present embodiment provides a jig for measuring the diameter of a twisted wire, including a first clamping member 10 and a second clamping member 20;
specifically, the first clamping piece 10 and the second clamping piece 20 both include a hinged end and an open clamping end;
further, the hinged end of the first clamp member 10 is hinged to the hinged end of the second clamp member 20;
specifically, a plurality of first grooves 11 are formed in the first clamping piece 10 along the length direction thereof, and a plurality of second grooves corresponding to the first grooves 11 are formed in the second clamping piece 20 along the length direction thereof;
under the condition that the first clamping piece 10 and the second clamping piece 20 are tightly attached, the first grooves 11 and the corresponding second grooves jointly form cylindrical grooves, and the sections of the cylindrical grooves perpendicular to the axial direction of the cylindrical grooves are virtual circles or virtual ellipses;
in the scheme, a worker holds the clamping ends of the first clamping piece 10 and the second clamping piece 20 to realize clamping, a wire to be detected is placed in one corresponding cylindrical groove, the first clamping piece 10 and the second clamping piece 20 are clamped, the gap between the cylindrical groove and the wire is preliminarily observed, whether different cylindrical grooves need to be replaced is judged, after the wire is adjusted to a proper cylindrical groove, through a sliding jig, if the wire can slightly pass through a certain cylindrical groove difficultly and cannot be clamped easily or clamped and cannot slide, the diameter of the wire corresponding to the current cylindrical groove can be judged; the scheme provides a standard tool for workers to detect the wire diameter of the wire, the opening and closing are convenient, the wire can be stopped at any time in the wire manufacturing process to confirm the size of the wire diameter, and meanwhile, the measurement precision is effectively improved; in addition, the jig provided by the scheme is simple in structure, easy to produce, easy to operate and high in practicability.
In order to further promote the convenience of staff's testing process, this embodiment provides following technical scheme:
specifically, the first grooves 11 and the corresponding second grooves together form a virtual circle, and the diameter of the virtual circle gradually increases or gradually decreases along the length direction of the first clamping piece 10;
in the above scheme, the diameter of virtual circle is orderly arranging, adopts this mode can further facilitate for staff's detection achievement, and the staff can be quick distinguish the aperture promptly, selects the column groove of suitable aperture size to detect the wire rod, promotes detection efficiency.
Further, the diameter of the virtual circle is gradually reduced along the direction from the hinged end to the clamping end;
in above-mentioned scheme, the arrangement of adjustment column groove aperture is further optimized to this scheme, arranges the great column groove in aperture in being close to the hinged end, and the less column groove in aperture is arranged in being close to the clamp end of opening, adopts this mode to require stricter to the deviation of precision based on the wire rod that the line footpath is littleer, consequently sets up it in being close to open the clamp end and makes its reaction that can be more sensitive, and then guarantees the precision of detecting.
Specifically, a wire diameter mark 12 is arranged on one side of the virtual circle on the first clamping piece 10 or the second clamping piece 20;
in the above scheme, the staff can quickly obtain the size of the current measured wire diameter through the wire diameter identification 12, and the detection efficiency is improved.
Specifically, the thickness of the first clip member 10 and the second clip member 20 is not less than the diameter of the virtual circle;
in the above scheme, because the compound heart yearn OD of transposition is undulant great, this scheme can make the test result more be close to the true value through promoting the whole thickness of tool, promotes the detection precision.
Specifically, chamfers 111 are formed at both ends of the cylindrical groove along the edges thereof;
in the above scheme, chamfer 111 that cylindrical groove both ends formed can effectively avoid the tool centre gripping or slide the in-process and cause the damage of scraping to the wire rod, and then effectively protects the wire rod, reduces the influence of testing process to the wire rod, guarantees the product quality.
In order to further improve the detection precision, the implementation provides the following technical scheme:
specifically, a clamping plate 31 is pivoted at the open clamping end of the first clamping piece 10, and a clamping block 32 is arranged at the open clamping end of the second clamping plate in a sliding manner along the thickness direction of the second clamping plate;
when the first clamping piece 10 and the second clamping piece 20 are tightly attached, the clamping plate 31 is suitable for being clamped on the clamping block 32;
specifically, the device further comprises a sensor and a numerical value display 34 which are arranged on the second clamping piece 20, wherein the sensor is connected with the clamping block 32; the numerical display 34 is electrically connected with the pressure sensor 33;
wherein the sensor is a pressure sensor 33 or a tension sensor;
in the above solution, when the first clamping member 10 and the second clamping member are clamped, the worker can rotate the clamping plate 31, so that the clamping plate 31 is buckled on the clamping block 32; when the pressure value is detected, if the first clamping piece 10 and the second clamping piece 20 are acted by force, the opening clamping block is driven to slide, the opening clamping block slides on the pressure sensor 33, and finally the pressure value is displayed in real time through the value display 34; this scheme further improves the tool, through combining pressure sensor 33 and tool, will need to slide the mode that the sensation judges with the manual work, further changes the mode through observing pressure or pulling force threshold value into to the judgement of realization wire rod line footpath that can be more accurate.
Furthermore, a through groove is formed at the opening and clamping end of the second clamping member 20, the pressure sensor 33 can be embedded in the second clamping member 20, and the clamping block 32 can slide within a certain range through the through groove.
Further, the determination of the pressure or tension threshold value can be made according to the testing experience in the actual operation process, and if the pressure or tension value in what range is considered to be the current aperture value can be adopted as the final wire diameter value.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
The above description is only for the preferred embodiment of the present application, and is not intended to limit the present application in any way, and all simple modifications, equivalent variations and modifications made to the above embodiment according to the technical spirit of the present application are included in the scope of the present application.