CN218133855U - Pipeline injection type tower kettle cleaning machine - Google Patents
Pipeline injection type tower kettle cleaning machine Download PDFInfo
- Publication number
- CN218133855U CN218133855U CN202221698580.2U CN202221698580U CN218133855U CN 218133855 U CN218133855 U CN 218133855U CN 202221698580 U CN202221698580 U CN 202221698580U CN 218133855 U CN218133855 U CN 218133855U
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- Prior art keywords
- washing liquid
- injection
- stock solution
- cleaning
- motor
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- 238000004140 cleaning Methods 0.000 title claims abstract description 95
- 238000002347 injection Methods 0.000 title claims abstract description 29
- 239000007924 injection Substances 0.000 title claims abstract description 29
- 239000007788 liquid Substances 0.000 claims abstract description 45
- 238000005406 washing Methods 0.000 claims abstract description 30
- 230000005540 biological transmission Effects 0.000 claims abstract description 15
- 239000011550 stock solution Substances 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 8
- 230000007306 turnover Effects 0.000 claims abstract description 7
- 230000008878 coupling Effects 0.000 claims abstract description 5
- 238000010168 coupling process Methods 0.000 claims abstract description 5
- 238000005859 coupling reaction Methods 0.000 claims abstract description 5
- 238000007789 sealing Methods 0.000 claims abstract description 5
- 235000015073 liquid stocks Nutrition 0.000 claims abstract 12
- 238000003860 storage Methods 0.000 claims description 21
- 239000000243 solution Substances 0.000 claims description 17
- 230000007797 corrosion Effects 0.000 claims description 3
- 238000005260 corrosion Methods 0.000 claims description 3
- 239000003566 sealing material Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 12
- 239000007921 spray Substances 0.000 abstract description 11
- 230000008569 process Effects 0.000 abstract description 7
- 239000000126 substance Substances 0.000 abstract description 6
- 230000008901 benefit Effects 0.000 abstract description 5
- 238000005507 spraying Methods 0.000 abstract description 5
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 10
- 238000010926 purge Methods 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000002791 soaking Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 238000004821 distillation Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012824 chemical production Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model discloses a pipeline injection formula tower cauldron cleaner, including spraying scavenge pipe, turbine wheel, pipette, transmission shaft, sealed soft sealing, fixed chuck, washing liquid stock solution storehouse, washing liquid business turn over material mouth, frame, shaft coupling, motor, the motor is installed in the frame, washing liquid stock solution storehouse is installed in the frame, fixed chuck is installed in washing liquid stock solution storehouse left side, the transmission shaft passes through the shaft coupling and is connected with the motor, be equipped with a plurality of turbine wheel on the transmission shaft, spray scavenge pipe and washing liquid stock solution storehouse intercommunication, the pipette cover is located and is sprayed outside the rinse pipe, it is circular truncated cone form to seal the soft sealing. The utility model discloses synthesize physics cleaning machine chemical cleaning's advantage, utilize axial compressor pipeline pressurization to spray and wash the cleaning process that the quick efficient realized the tower cauldron, several kinds of cleaning methods of more present mainstream have obvious advantage in aspects such as efficiency, energy consumption.
Description
Technical Field
The utility model relates to a pipeline sprays formula tower cauldron cleaner belongs to the industrial and mechanical equipment field that becomes more meticulous.
Background
With the development of the industry, more and more tower kettle equipment is applied to the chemical production practice, the tower kettle is taken as one of the main components of the intermittent distillation tower, and plays key roles of liquid storage, vaporization and the like in the mass transfer and heat transfer process of practical application. However, as the number of times of use of the column bottom increases, various chemical substances in the column bottom react to form dirt, and the dirt becomes hard and adheres to the heater of the column bottom and the surface of the column bottom wall as the temperature of the column bottom decreases during intermittent operation of the column bottom, so that the adhesion of the dirt is facilitated if the dirt is not cleaned in time, the heat transfer coefficient of the heater is reduced rapidly, the performance parameters of equipment are reduced due to the attenuation of the heat energy utilization rate, and even the distillation column cannot be used and forms vicious circle in severe cases. However, unlike the reaction kettle, the tower kettle is relatively difficult to clean without a transmission device inside.
The cleaning method commonly used at present has the following advantages and disadvantages:
and (3) spraying and cleaning, namely spraying a chemical cleaning solution into the tower in the cleaning process, and flowing the chemical cleaning solution to the tower kettle along the wall of the container by virtue of the gravity of the cleaning solution so as to ensure that the cleaning solution is in full contact with the inner wall of the container, and the generated chemical reaction meets the cleaning requirement. The method has better cleaning effect on the tower body, and has limited cleaning effect on the tower kettle when cleaning liquid in the tower enters the tower kettle through the downcomer.
And the method can realize effective cleaning of the tower kettle, but the corresponding operation is more complicated and special auxiliary machines and cleaning tanks need to be configured.
And (3) soaking and cleaning, wherein the soaking and cleaning is realized by utilizing a dissolving stripping cleaning technology. In the cleaning process, chemical cleaning solution is poured into the tower kettle, and the cleaning solution is fully contacted with dirt by virtue of the dissolving and stripping effects of the cleaning solution. The chemical reaction and the dissolution speed can be accelerated by heating, but the cleaning period is longer, and a large amount of cleaning solution (equivalent to the volume of a tower kettle) is used in the cleaning process.
Mechanical cleaning, namely cleaning dirt by physical means (wiping, grinding and ultrasonic crushing), wherein equipment is required to be disassembled and assembled during cleaning, so that the mechanical cleaning is generally suitable for thorough cleaning during shutdown maintenance, has the best cleaning effect, consumes a large amount of manpower when the cleaning is carried out for the longest time, and cannot be used as a daily cleaning means.
SUMMERY OF THE UTILITY MODEL
For solving the technical problem that prior art exists, the utility model provides a pipeline injection formula tower cauldron cleaner.
In order to achieve the above object, the utility model adopts the following technical scheme: a pipeline jet type tower kettle cleaning machine comprises a jet cleaning pipe, a turbine impeller, a liquid suction pipe, a transmission shaft, a closed soft seal, a fixed chuck, a cleaning liquid storage bin, a cleaning liquid inlet and outlet, a rack, a coupler and a motor, wherein the motor is installed on the rack, the motor is located on the right side of the rack, the cleaning liquid storage bin is installed on the rack, the cleaning liquid storage bin is located on the left side of the rack, the cleaning liquid inlet and outlet is formed in the cleaning liquid storage bin, a ball valve is installed on the cleaning liquid inlet and outlet, the fixed chuck is installed on the left side of the cleaning liquid storage bin, four grooves are formed in the fixed chuck, the transmission shaft is connected with the motor through the coupler, the transmission shaft is provided with a plurality of turbine impellers, the jet cleaning pipe is communicated with the cleaning liquid storage bin, one side, away from the cleaning liquid storage bin, of the jet cleaning pipe is uniformly provided with a plurality of jet nozzles, the liquid suction pipe is sleeved outside the jet cleaning pipe, a plurality of round holes are uniformly formed in the liquid suction pipe, the liquid suction pipe is detachably connected with the cleaning liquid storage bin, the closed soft seal is in a cone shape, the bottom of the cone is detachably connected with the cleaning pipe, and the jet cleaning pipe is provided with a closed soft seal hole for accommodating the jet cleaning pipe, and the jet cleaning pipe;
further, a handle is arranged on the cleaning liquid storage bin;
further, the motor is a variable frequency axial flow motor;
furthermore, the closed soft sealing material is corrosion-resistant rubber.
Compared with the prior art, the utility model discloses following technological effect has: the utility model discloses synthesize physics cleaning machine chemical cleaning's advantage, utilize axial compressor pipeline pressurization to spray the clean process that washs more swift efficient realization tower cauldron, several kinds of clean methods of present mainstream have obvious advantage in the aspect of efficiency, energy consumption etc..
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic view of the fixing chuck of the present invention.
In the figure, 1, an injection cleaning pipe, 2, a turbine impeller, 3, a pipette, 4, a transmission shaft, 5, a closed soft seal, 6, a fixed chuck, 7, a cleaning solution storage bin, 8, a cleaning solution inlet and outlet, 9, a frame, 10, a motor and 11, a handle are arranged.
Detailed Description
In order to make the technical problem, technical solution and beneficial effects to be solved by the present invention more clearly understood, the following description is made in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1-2, a pipeline injection tower kettle cleaning machine comprises an injection cleaning pipe 1, a turbine impeller 2, a liquid suction pipe 3, a transmission shaft 4, a sealed soft seal 5, a fixed chuck 6, a cleaning liquid storage bin 7, a cleaning liquid inlet and outlet 8, a frame 9, a shaft coupling and a motor 10, wherein the motor 10 is installed on the frame 9, the motor 10 is located on the right side of the frame 9, the cleaning liquid storage bin 7 is installed on the frame 9, the cleaning liquid storage bin 7 is located on the left side of the frame 9, the cleaning liquid inlet and outlet 8 is arranged on the cleaning liquid storage bin 7, the cleaning liquid inlet and outlet 8 is provided with a ball valve, a handle 11 is arranged on the cleaning liquid storage bin 7, the fixed chuck 6 is installed on the left side of the cleaning liquid storage bin 7, four grooves are formed on the fixed chuck 6, and the grooves can be suitable for connection and fixation of different flange surfaces, the transmission shaft 4 is connected with a motor 10 through a coupler, the motor 10 is a variable frequency axial flow motor 10, the frequency of the motor 10 can be selected and adjusted according to applicable working conditions, so that the injection pressure can be adjusted, a plurality of turbine impellers 2 are arranged on the transmission shaft 4, the injection cleaning pipe 1 is communicated with a cleaning solution storage bin 7, a plurality of injection ports are uniformly arranged on one side, away from the cleaning solution storage bin 7, of the injection cleaning pipe 1, the pipette 3 is sleeved outside the injection cleaning pipe 1, a filter screen is arranged at a gap formed by the pipette orifice and the injection cleaning pipe, a plurality of round holes are uniformly arranged on the pipette 3, the round holes can suck cleaning solution and can effectively prevent large particles from entering the injection pipe to block the motor 10, the pipette 3 is detachably connected with the cleaning solution storage bin 7, and the sealing soft seal 5 is in a conical table shape, the circular truncated cone platform bottom can be dismantled with cleaning solution stock solution storehouse 7 and be connected, seal soft seal 5 and be equipped with the hole that can hold injection scavenge pipe 1 and pipette 3 and pass, seal soft seal 5 material and be corrosion-resistant rubber, stretch into the scavenge pipe in the tower cauldron arranges the incomplete pipeline during the use, laminate mutually with arranging the incomplete pipe flange face by sealing soft seal 5, injection scavenge pipe 1 passes and seals soft seal 5 position and be equipped with the opening.
During the use, with disconnection tower cauldron incomplete discharge pipe line flange behind the raffinate evacuation in the tower cauldron, will the utility model discloses spray purge tube 1 stretches into according to the assigned direction and treats in the washing tower cauldron, will arrange incomplete discharge pipe line flange and seal soft seal 5 laminating, and fix fixing chuck 6 and incomplete discharge pipe line flange through the bolt, it pours into to connect the washing liquid that the external source was disposed into through washing liquid business turn over material mouth 8, close washing liquid business turn over material mouth 8 ball valves after the washing liquid filling finishes, start cleaning machine motor 10, turbine impeller 2 that lies in spray purge tube 1 intraductal this moment produces static pressure energy to the washing liquid under transmission shaft 4's effect, and spray the hole through spraying on the spray purge tube 1 with higher pressure to the tower cauldron inner wall and reach the effect of infiltration washing, when the washing liquid is in tower cauldron incomplete discharge pipe line accumulation, the washing liquid can be through round hole on the spray purge tube and the opening between spray purge tube and the seal soft seal once more get into spray purge tube in the liquid pipe for the washing usefulness, the round hole and the filter screen of mechanical granule can cause the harm to the motor.
The utility model can drain liquid through the cleaning liquid inlet and outlet port 8 on the cleaning machine after 15-40min, and can continue to inject clean water into the tower kettle through the injection cleaning pipe 1 for washing after the cleaning liquid in the equipment is completely discharged, the effect is better than the washing effect of the traditional soaking type and spraying type, the water consumption is less, and the cleaning effect for the parts difficult to clean, such as a heat exchanger, a kettle top and the like, is better;
treat that water washing finishes and can accomplish clean process with the trickle from the 8 evacuation of washing liquid business turn over material mouthful, demolish fixed chuck 6 screw and remove the utility model discloses the device and resume the pipeline can, use the utility model discloses to 30m 3 The cleaning time of the tower kettle is about 1-2h, the operation can be completed by one person, and the cleaning liquid and the water consumption for leaching can be saved by 60-80% compared with the traditional cleaning mode.
The foregoing is considered as illustrative and not restrictive, and any modifications, equivalents, and improvements made within the spirit and scope of the present invention are intended to be included therein.
Claims (4)
1. The utility model provides a pipeline injection formula tower cauldron cleaner, its characterized in that, including injection scavenge pipe, turbine wheel, pipette, transmission shaft, sealed soft seal, fixed chuck, washing liquid stock solution storehouse, washing liquid business turn over material mouth, frame, shaft coupling, motor, the motor is installed in the frame, the motor is located the frame right side, washing liquid stock solution storehouse is installed in the frame, washing liquid stock solution storehouse is located the frame left side, be provided with washing liquid business turn over material mouth on the washing liquid stock solution storehouse, washing liquid business turn over material mouth installs the ball valve, fixed chuck is installed in washing liquid stock solution storehouse left side, be equipped with four recesses on the fixed chuck, the transmission shaft passes through the shaft coupling and is connected with the motor, be equipped with a plurality of turbine wheel on the transmission shaft, injection pipette scavenge pipe and washing liquid stock solution storehouse intercommunication, the one side that the washing liquid stock solution storehouse was kept away from to the injection scavenge pipe evenly is equipped with a plurality of injection ports, the pipette cover is located outside the injection scavenge pipe, the pipette cover is equipped with the filter screen with the space department that the injection scavenge pipe formed, evenly be equipped with a plurality of pipette, the round hole on the pipette, the pipette can dismantle with the washing liquid stock solution storehouse and be connected, the injection hose can be equipped with the injection seal that the sealed soft seal is circular truncated cone form, the injection scavenge pipe opening that the injection scavenge pipe passes the injection hose seal.
2. The pipe jet tower kettle cleaning machine of claim 1, wherein a handle is provided on the cleaning solution storage bin.
3. The pipe jet tower still cleaner of claim 1, wherein said motor is a variable frequency axial flow motor.
4. The pipe jet tower kettle cleaning machine of claim 1, wherein the sealing soft sealing material is corrosion resistant rubber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221698580.2U CN218133855U (en) | 2022-07-04 | 2022-07-04 | Pipeline injection type tower kettle cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221698580.2U CN218133855U (en) | 2022-07-04 | 2022-07-04 | Pipeline injection type tower kettle cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218133855U true CN218133855U (en) | 2022-12-27 |
Family
ID=84590983
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221698580.2U Active CN218133855U (en) | 2022-07-04 | 2022-07-04 | Pipeline injection type tower kettle cleaning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218133855U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117225845A (en) * | 2023-09-26 | 2023-12-15 | 湖北金玉兰医药科技有限公司 | A descaling device for reaction tower kettle |
-
2022
- 2022-07-04 CN CN202221698580.2U patent/CN218133855U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117225845A (en) * | 2023-09-26 | 2023-12-15 | 湖北金玉兰医药科技有限公司 | A descaling device for reaction tower kettle |
| CN117225845B (en) * | 2023-09-26 | 2026-01-09 | 湖北金玉兰医药科技有限公司 | A descaling device for a reaction tower vessel |
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