CN218132074U - Mud cake crushing device for municipal sewage treatment - Google Patents
Mud cake crushing device for municipal sewage treatment Download PDFInfo
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Abstract
本实用新型涉及污水处理技术领域,具体涉及一种城市污水处理泥饼粉碎装置,包括箱体、第一门板和粉碎组件,箱体的一侧设置有进料口,第一门板与箱体的一侧转动连接,并与进料口相互适配,箱体具有两个滑槽和开槽,箱体还具有两个第一螺纹孔,粉碎组件包括第一粉碎单元、支撑板、第一气缸和两个第二粉碎单元,第一粉碎单元安装在箱体上,支撑板的一端与箱体的内侧壁转动连接,将泥饼从进料口放入在支撑板上,启动第一粉碎单元进行初步粉碎,结束后通过第一气缸使支撑板转动,泥饼向下掉落,进而被第二粉碎单元进行细致粉碎,从而对泥饼达到充分粉碎,无需人工取出进行二次粉碎。
The utility model relates to the technical field of sewage treatment, in particular to a mud cake crushing device for urban sewage treatment, which includes a box body, a first door panel and a crushing assembly. One side is rotatably connected and compatible with the feed inlet. The box body has two chutes and slots. The box body also has two first threaded holes. The crushing assembly includes a first crushing unit, a support plate, and a first cylinder And two second crushing units, the first crushing unit is installed on the box body, one end of the support plate is rotatably connected with the inner wall of the box body, put the mud cake from the feed port on the support plate, and start the first crushing unit Carry out preliminary crushing, and after the end, the support plate is rotated by the first cylinder, and the mud cake falls down, and then is finely crushed by the second crushing unit, so that the mud cake is fully crushed, and there is no need to manually take it out for secondary crushing.
Description
技术领域technical field
本实用新型涉及污水处理技术领域,尤其涉及一种城市污水处理泥饼粉碎装置。The utility model relates to the technical field of sewage treatment, in particular to a mud cake crushing device for urban sewage treatment.
背景技术Background technique
在城市污水处理系统中,通常会对污水进行脱水处理,将其制成泥饼以便收集,需要使用时则通过泥饼粉碎装置将泥饼粉碎后进行使用,但是传统的泥饼粉碎装置通过刀片对较大的泥饼进行粉碎时,出现刀片断裂或端面凹缺的情况较为频繁。In urban sewage treatment systems, sewage is usually dehydrated and made into mud cakes for collection. When needed, the mud cakes are crushed by a mud cake crushing device for use. However, traditional mud cake crushing devices use blades Broken blades or chipped ends are more frequent when crushing larger mud cakes.
在现有技术中,通过增大增厚刀片,并且增加了刀片的质量,从而降低刀片在对大体积的泥饼粉碎时出现损坏的情况。In the prior art, by enlarging and thickening the blade and increasing the quality of the blade, damage to the blade when crushing a large-volume mud cake is reduced.
但在前述的方法中,由于增大增厚了刀片,导致粉碎过程不够细致,进而无法充分粉碎泥饼,需要人工取出对其进行二次粉碎,不利于提高工作效率。However, in the aforementioned method, due to the increase and thickening of the blade, the pulverization process is not meticulous enough, and the mud cake cannot be fully pulverized, and it needs to be manually taken out for secondary pulverization, which is not conducive to improving work efficiency.
实用新型内容Utility model content
本实用新型的目的在于提供一种城市污水处理泥饼粉碎装置,解决了由于增大增厚了刀片,导致粉碎过程不够细致,进而无法充分粉碎泥饼,需要人工取出对其进行二次粉碎,不利于提高工作效率的问题。The purpose of this utility model is to provide a mud cake crushing device for urban sewage treatment, which solves the problem that the crushing process is not detailed enough due to the enlarged and thickened blade, and then the mud cake cannot be fully crushed, and it needs to be manually taken out for secondary crushing. Not conducive to improving work efficiency.
为实现上述目的,本实用新型提供了一种城市污水处理泥饼粉碎装置,包括箱体、第一门板和粉碎组件,所述箱体的一侧设置有进料口,所述第一门板与所述箱体的一侧转动连接,并与所述进料口相互适配,所述箱体具有两个滑槽和开槽,所述箱体还具有两个第一螺纹孔;In order to achieve the above purpose, the utility model provides a mud cake crushing device for urban sewage treatment, which includes a box body, a first door panel and a crushing assembly, one side of the box body is provided with a feed port, and the first door panel and One side of the box body is rotatably connected and fitted with the feed inlet, the box body has two slide grooves and slots, and the box body also has two first threaded holes;
所述粉碎组件包括第一粉碎单元、支撑板、第一气缸和两个第二粉碎单元,所述第一粉碎单元安装在所述箱体上,所述支撑板的一端与所述箱体的内侧壁转动连接,所述第一气缸的两端分别与所述支撑板的下方和所述箱体的内侧壁转动连接,两个所述第二粉碎单元均安装在所述箱体上,并位于所述第一气缸的下方。The crushing assembly includes a first crushing unit, a support plate, a first cylinder and two second crushing units, the first crushing unit is installed on the box, and one end of the support plate is connected to the box body The inner side wall is rotatably connected, and the two ends of the first cylinder are respectively rotatably connected with the bottom of the support plate and the inner side wall of the box body, and the two second crushing units are installed on the box body, and located below the first cylinder.
其中,所述第一粉碎单元包括第一电机、第一转轴、第一齿轮、第二齿轮、第二气缸、固定板和多个凸块,所述第一电机安装在所述箱体的上方,所述第一转轴的两端分别与所述第一电机的输出端和所述第一齿轮的下方固定连接,所述第二气缸与所述箱体的上方转动连接,所述第二齿轮与所述第二气缸固定连接,并套设在所述第二气缸的外部,所述第一齿轮与所述第二齿轮相互啮合,所述第二气缸的输出端贯穿所述箱体的上方,并与所述固定板的上方固定连接,多个所述凸块均与所述固定板固定连接,并依次分布在所述固定板的下方。Wherein, the first crushing unit includes a first motor, a first rotating shaft, a first gear, a second gear, a second cylinder, a fixed plate and a plurality of bumps, and the first motor is installed above the box , the two ends of the first rotating shaft are respectively fixedly connected with the output end of the first motor and the bottom of the first gear, the second cylinder is rotatably connected with the top of the box, and the second gear It is fixedly connected with the second cylinder and sleeved on the outside of the second cylinder, the first gear and the second gear mesh with each other, and the output end of the second cylinder passes through the upper part of the box , and is fixedly connected with the upper part of the fixed plate, and a plurality of the protrusions are fixedly connected with the fixed plate, and are sequentially distributed under the fixed plate.
其中,所述第二粉碎单元包括第二电机、第二转轴和多个粉碎刀片,所述第二电机安装在所述箱体的一侧,所述第二转轴的一端与所述第二电机的输出端固定连接,所述第二转轴的另一端贯穿所述箱体的一侧,并与所述箱体的内侧壁转动连接,多个所述粉碎刀片依次环绕安装在所述第二转轴的外表壁。Wherein, the second crushing unit includes a second motor, a second rotating shaft and a plurality of crushing blades, the second motor is installed on one side of the box, and one end of the second rotating shaft is connected to the second motor. The output end of the second rotating shaft is fixedly connected, the other end of the second rotating shaft passes through one side of the box body, and is connected to the inner side wall of the box body in rotation, and a plurality of the crushing blades are installed around the second rotating shaft in turn outer wall.
其中,所述城市污水处理泥饼粉碎装置还包括过滤组件,所述过滤组件安装在所述箱体的内部。Wherein, the mud cake crushing device for urban sewage treatment further includes a filter assembly, and the filter assembly is installed inside the box.
其中,所述过滤组件包括两个滑块、磁吸板和两个螺栓,两个所述滑块均与所述磁吸板固定连接,并对称设置在所述磁吸板的两侧,两个所述滑块分别与对应的所述滑槽滑动连接,所述磁吸板具有多个过滤槽和两个第二螺纹孔,所述磁吸板与所述开槽相互适配,每个所述螺栓均与对应的所述第一螺纹孔和所述第二螺纹孔相互适配。Wherein, the filter assembly includes two sliders, a magnetic attraction plate and two bolts, the two sliders are fixedly connected to the magnetic attraction plate, and are symmetrically arranged on both sides of the magnetic attraction plate, and the two Each of the sliders is slidably connected to the corresponding chute respectively, the magnetic plate has a plurality of filter grooves and two second threaded holes, the magnetic plate is adapted to the slot, and each The bolts are adapted to the corresponding first threaded holes and the second threaded holes.
其中,所述过滤组件还包括第二门板和把手,所述第二门板与所述箱体的另一侧转动连接,所述第二门板与所述开槽相互适配,所述把手安装在所述磁吸板靠近所述第二门板的一端。Wherein, the filter assembly further includes a second door panel and a handle, the second door panel is rotatably connected with the other side of the box body, the second door panel is compatible with the slot, and the handle is installed on the The magnetic attraction plate is close to one end of the second door plate.
其中,所述城市污水处理泥饼粉碎装置还包括四个支腿和出料管道,四个所述支腿均与所述箱体固定连接,并位于所述箱体的下方,所述出料管道与所述箱体的下方连通。Wherein, the mud cake crushing device for urban sewage treatment also includes four legs and a discharge pipe, the four legs are fixedly connected with the box, and are located below the box, the discharge The pipeline communicates with the bottom of the box.
本实用新型的一种城市污水处理泥饼粉碎装置,通过所述箱体,对所述粉碎组件具有承载作用,通过所述第一门板,可关闭所述进料口,当对泥饼进行粉碎时,工作人员首先通过所述进料口将泥饼放入所述箱体的内部,此时泥饼会处于所述支撑板上方,此时启动所述第一粉碎单元,对泥饼进行初步的旋转挤压粉碎,使其变为多个小块泥饼,然后启动所述第一气缸,带动所述支撑板转动,此时多个小块泥饼向下掉落,同时启动所述第二粉碎单元,对经过的多个小块泥饼进行细致粉碎,最终达到对泥饼充分粉碎的效果,通过上述结构设置,先对泥饼进行初步挤压粉碎,再使用刀片对其进行细致粉碎,避免因泥饼过大而对刀片造成的损伤,进而无需人工介入即可完成对泥饼的充分粉碎,从而提高了泥饼粉碎效率,减轻了工作人员工作强度。A mud cake crushing device for urban sewage treatment of the present utility model, through the box body, has a bearing effect on the crushing assembly, through the first door panel, the feeding port can be closed, when the mud cake is crushed At this time, the staff first puts the mud cake into the inside of the box through the feed port. At this time, the mud cake will be above the support plate. At this time, the first crushing unit is started to perform preliminary crushing of the mud cake. Rotating extrusion crushing, making it into a plurality of small pieces of mud cake, and then start the first cylinder to drive the support plate to rotate, at this time a number of small pieces of mud cake fall down, and start the first cylinder at the same time The second crushing unit is to finely crush the passing small pieces of mud cake, and finally achieve the effect of fully crushing the mud cake. Through the above-mentioned structural settings, the mud cake is initially squeezed and crushed, and then finely crushed with a blade , to avoid damage to the blade due to excessive mud cake, and then complete the full crushing of the mud cake without manual intervention, thereby improving the efficiency of mud cake crushing and reducing the work intensity of the staff.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following briefly introduces the drawings that are required in the description of the embodiments or the prior art.
图1是本实用新型的第一实施例的整体的结构示意图。Fig. 1 is a schematic diagram of the overall structure of the first embodiment of the present utility model.
图2是本实用新型的第一实施例的整体的剖视图。Fig. 2 is an overall sectional view of the first embodiment of the present utility model.
图3是本实用新型的图2的A-A线剖视图。Fig. 3 is a sectional view of line A-A of Fig. 2 of the present utility model.
图4是本实用新型的图3的B-B线剖视图。Fig. 4 is a B-B line sectional view of Fig. 3 of the present utility model.
图5是本实用新型的第二实施例的整体的结构示意图。Fig. 5 is a schematic diagram of the overall structure of the second embodiment of the present utility model.
图6是本实用新型的第二实施例的整体的剖视图。Fig. 6 is an overall cross-sectional view of a second embodiment of the present invention.
图7是本实用新型的图6的C-C线剖视图。Fig. 7 is a sectional view of line C-C of Fig. 6 of the present invention.
图8是本实用新型的图7的D-D线剖视图。Fig. 8 is a cross-sectional view of line D-D in Fig. 7 of the present invention.
101-箱体、102-第一门板、103-进料口、104-滑槽、105-开槽、106-第一螺纹孔、107-支撑板、108-第一气缸、109-第一电机、110-第一转轴、111-第一齿轮、112-第二齿轮、113-第二气缸、114-固定板、115-凸块、116-第二电机、117-第二转轴、118-粉碎刀片、119-支腿、120-出料管道、201-滑块、202-磁吸板、203-螺栓、204-过滤槽、205-第二螺纹孔、206-第二门板、207-把手。101-box body, 102-first door panel, 103-feed inlet, 104-chute, 105-slot, 106-first threaded hole, 107-support plate, 108-first cylinder, 109-first motor , 110-first rotating shaft, 111-first gear, 112-second gear, 113-second cylinder, 114-fixed plate, 115-bump, 116-second motor, 117-second rotating shaft, 118-crushing Blade, 119-leg, 120-discharge pipe, 201-slider, 202-magnetic plate, 203-bolt, 204-filter tank, 205-second threaded hole, 206-second door panel, 207-handle.
具体实施方式detailed description
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,下面通过参考附图描述的实施例是示例性的,旨在用于解释本实用新型,而不能理解为对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, and the embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention, and cannot be understood as Limitations on the Invention.
第一实施例:First embodiment:
请参阅图1至图4,其中图1是本实用新型的第一实施例的整体的结构示意图,图2是本实用新型的第一实施例的整体的剖视图,图3是本实用新型的图2的A-A线剖视图,图4是本实用新型的图3的B-B线剖视图,本实用新型提供一种城市污水处理泥饼粉碎装置,包括箱体101、第一门板102、四个支腿119、出料管道120和粉碎组件,所述箱体101的一侧设置有进料口103,所述箱体101具有两个滑槽104和开槽105,所述箱体101还具有两个第一螺纹孔106,所述粉碎组件包括第一粉碎单元、支撑板107、第一气缸108和两个第二粉碎单元,所述第一粉碎单元包括第一电机109、第一转轴110、第一齿轮111、第二齿轮112、第二气缸113、固定板114和多个凸块115,所述第二粉碎单元包括第二电机116、第二转轴117和多个粉碎刀片118。Please refer to Fig. 1 to Fig. 4, wherein Fig. 1 is the overall structure diagram of the first embodiment of the utility model, Fig. 2 is the overall sectional view of the first embodiment of the utility model, Fig. 3 is the figure of the utility model 2, and Fig. 4 is a sectional view of the B-B line of Fig. 3 of the utility model, the utility model provides a mud cake crushing device for urban sewage treatment, including a
针对本具体实施方式,首先将泥饼从所述进料口103放入所述箱体101内部,然后启动所述第一电机109,带动所述第一转轴110转动,从而使所述第一齿轮111转动带动所述第二齿轮112和所述第二气缸113转动,然后第二气缸113带动所述固定板114和多个所述凸块115对泥饼进第一次粉碎,然后所述第一气缸108带动所述支撑板107转动,使被粉碎的泥饼向下掉落,进而所述第二电机116带动所述第二转轴117和多个所述粉碎刀片118对其进行第二次粉碎。For this specific embodiment, first put the mud cake into the inside of the
其中,所述箱体101的一侧设置有进料口103,所述第一门板102与所述箱体101的一侧转动连接,并与所述进料口103相互适配,所述箱体101具有两个滑槽104和开槽105,所述箱体101还具有两个第一螺纹孔106,所述第一粉碎单元安装在所述箱体101上,所述支撑板107的一端与所述箱体101的内侧壁转动连接,所述第一气缸108的两端分别与所述支撑板107的下方和所述箱体101的内侧壁转动连接,两个所述第二粉碎单元均安装在所述箱体101上,并位于所述第一气缸108的下方。通过所述箱体101,对所述粉碎组件具有承载作用,通过所述第一门板102,可关闭所述进料口103,操作人员通过所述进料口103放入泥饼,通过所述第一粉碎单元,可对泥饼进行旋转挤压粉碎,将其分解成小块泥饼,通过所述支撑板107,可对泥饼进行承载,通过所述第一气缸108,可带动所述支撑板107旋转,通过所述第二粉碎单元,可对小块泥饼进行细致的粉碎。Wherein, one side of the
其次,所述第一电机109安装在所述箱体101的上方,所述第一转轴110的两端分别与所述第一电机109的输出端和所述第一齿轮111的下方固定连接,所述第二气缸113与所述箱体101的上方转动连接,所述第二齿轮112与所述第二气缸113固定连接,并套设在所述第二气缸113的外部,所述第一齿轮111与所述第二齿轮112相互啮合,所述第二气缸113的输出端贯穿所述箱体101的上方,并与所述固定板114的上方固定连接,多个所述凸块115均与所述固定板114固定连接,并依次分布在所述固定板114的下方。通过所述第一电机109,带动所述第一转轴110转动,从而带动所述第一齿轮111转动,所述第一齿轮111带动所述第二齿轮112转动,进而带动所述第二气缸113转动,所述第二气缸113带动所述固定板114和多个所述凸块115转动和上下移动。Secondly, the
同时,所述第二电机116安装在所述箱体101的一侧,所述第二转轴117的一端与所述第二电机116的输出端固定连接,所述第二转轴117的另一端贯穿所述箱体101的一侧,并与所述箱体101的内侧壁转动连接,多个所述粉碎刀片118依次环绕安装在所述第二转轴117的外表壁。通过所述第二电机116带动所述第二转轴117转动,通过所述第二转轴117带动多个所述粉碎刀片118转动,对小块泥饼进行粉碎。At the same time, the
另外,四个所述支腿119均与所述箱体101固定连接,并位于所述箱体101的下方,所述出料管道120与所述箱体101的下方连通。通过所述支腿119,对所述城市污水处理泥饼粉碎装置的整体结构具有支撑作用,通过所述出料管道120,可以便于操作人员取出被充分粉碎的泥饼。In addition, the four
使用本实施例的一种城市污水处理泥饼粉碎装置时,当对泥饼进行粉碎时,工作人员首先通过所述进料口103将泥饼放入所述箱体101的内部,此时泥饼会处于所述支撑板107上方,此时启动所述第一电机109,带动所述转轴转动,从而带动所述第一齿轮111转动,进而使所述第二齿轮112和所述第二气缸113转动,所述第二气缸113则带动所述固定板114和多个所述凸块115转动,同时启动所述第二气缸113,使所述第二气缸113的输出端带动所述固定板114和多个所述凸块115上下移动,最终对泥饼进行旋转挤压粉碎,从而达到对泥饼的初步粉碎,使其变为多个小块泥饼,然后启动所述第一气缸108,带动所述支撑板107转动,此时多个小块泥饼向下掉落,同时启动所述第二电机116,带动所述第二转轴117和多个所述粉碎刀片118转动,对经过的多个小块泥饼进行细致粉碎,最终达到对泥饼的充分粉碎的效果,然后粉碎泥饼经过所述出料管道120被操作人员取出所述箱体101,通过上述结构设置,可以对泥饼进行充分粉碎,且无需人工介入,进而提高了泥饼粉碎的工作效率。When using the mud cake crushing device for urban sewage treatment of this embodiment, when the mud cake is crushed, the staff first puts the mud cake into the inside of the
第二实施例:Second embodiment:
在第一实施例的基础上,请参阅图5至图8,其中图5是本实用新型的第二实施例的整体的结构示意图,图6是本实用新型的第二实施例的整体的剖视图,图7是本实用新型的图6的C-C线剖视图,图8是本实用新型的图7的D-D线剖视图,本实用新型提供一种城市污水处理泥饼粉碎装置,还包括过滤组件,所述过滤组件包括两个滑块201、磁吸板202、两个螺栓203、第二门板206和把手207,所述磁吸板202具有多个过滤槽204和两个第二螺纹孔205。On the basis of the first embodiment, please refer to Fig. 5 to Fig. 8, wherein Fig. 5 is a schematic structural view of the whole of the second embodiment of the utility model, and Fig. 6 is a sectional view of the whole of the second embodiment of the utility model , Fig. 7 is a sectional view of line C-C of Fig. 6 of the present utility model, and Fig. 8 is a sectional view of line D-D of Fig. 7 of the present utility model, the utility model provides a mud cake crushing device for urban sewage treatment, which also includes a filter assembly, the The filter assembly includes two
针对本具体实施方式,当泥饼被充分粉碎后继续向下掉落,经过所述磁吸板202,所述磁吸板202具有磁力,可将粉碎泥饼中的金属杂质吸附住,然后粉碎泥饼经过所述过滤槽204向所述箱体101底部掉落,所述过滤槽204还可以过滤无法被粉碎的石子或坚硬物体,当所述磁吸板202上吸附满金属杂质后,操作人员首先拧下两个所述螺栓203,然后打开所述第二门板206,然后拉动所述把手207,即可取出所述磁吸板202,便于进行更换处理。For this specific embodiment, when the mud cake is fully pulverized, it continues to fall downwards, passes through the
其中,所述过滤组件安装在所述箱体101的内部。通过所述过滤组件可以对粉碎泥饼中的金属杂质和石子进行过滤。Wherein, the filter assembly is installed inside the
其次,两个所述滑块201均与所述磁吸板202固定连接,并对称设置在所述磁吸板202的两侧,两个所述滑块201分别与对应的所述滑槽104滑动连接,所述磁吸板202具有多个过滤槽204和两个第二螺纹孔205,所述磁吸板202与所述开槽105相互适配,每个所述螺栓203均与对应的所述第一螺纹孔106和所述第二螺纹孔205相互适配。通过所述滑块201,可以带动所述磁吸板202在所述滑槽104内滑动,通过所述磁吸板202,可以吸附粉碎泥饼中存在的金属杂质,通过两个所述螺栓203,可以对所述磁吸板202进行固定,通过所述过滤槽204,可以过滤没有被粉碎的石子。Secondly, the two
同时,所述第二门板206与所述箱体101的另一侧转动连接,所述第二门板206与所述开槽105相互适配,所述把手207安装在所述磁吸板202靠近所述第二门板206的一端。通过所述第二门板206,可关闭所述开槽105,通过所述把手207,方便拉出所述磁吸板202。At the same time, the
使用本实施例的一种城市污水处理泥饼粉碎装置时,当泥饼被所述第二粉碎单元完全粉碎后,向下掉落到所述磁吸板202上,此时粉碎泥饼可通过所述过滤槽204继续向下掉落,但所述磁吸板202具有磁力,可以吸附住粉碎泥饼中的金属杂质,粉碎泥饼中没有被粉碎完全的坚硬石子也可以被所述过滤槽204过滤,无法向下掉落,当所述磁吸板202吸附满金属杂质或过滤满石子后,工作人员打开所述第二门板206,同时拧下两个所述螺栓203,拉动所述把手207,使所述磁吸板202在两个所述滑块201的作用下,在所述滑槽104内滑动,最终从所述开槽105处滑出,方便用户对其进行更换处理,处理结束后,将所述磁吸板202从所述开槽105内放入所述滑槽104,然后使用两个所述螺栓203对其进行固定,再关上所述第二门板206即可,通过上述结构设置,可以对粉碎泥饼中的金属杂质和坚硬石子进行过滤,从而有助于提高粉碎泥饼的质量。When using a mud cake crushing device for urban sewage treatment in this embodiment, after the mud cake is completely crushed by the second crushing unit, it will drop down onto the
以上所揭露的仅为本申请一种或多种较佳实施例而已,不能以此来限定本申请之权利范围,本领域普通技术人员可以理解实现上述实施例的全部或部分流程,并依本申请权利要求所作的等同变化,仍属于本申请所涵盖的范围。What is disclosed above is only one or more preferred embodiments of the present application, and should not be used to limit the scope of rights of the present application. Those of ordinary skill in the art can understand all or part of the process of realizing the above embodiments, and according to this The equivalent changes made in the claims of the application still belong to the scope covered by the application.
Claims (7)
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