CN218118821U - A new anti-scouring blowdown valve - Google Patents
A new anti-scouring blowdown valve Download PDFInfo
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- CN218118821U CN218118821U CN202222106084.XU CN202222106084U CN218118821U CN 218118821 U CN218118821 U CN 218118821U CN 202222106084 U CN202222106084 U CN 202222106084U CN 218118821 U CN218118821 U CN 218118821U
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- 238000009991 scouring Methods 0.000 title claims abstract description 14
- 210000004907 gland Anatomy 0.000 claims description 10
- 238000012856 packing Methods 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims 1
- 239000012530 fluid Substances 0.000 abstract description 14
- 239000010865 sewage Substances 0.000 abstract description 9
- 230000003628 erosive effect Effects 0.000 abstract description 8
- 230000006837 decompression Effects 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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Abstract
本实用新型公开了一种新型抗冲刷排污截止阀,涉及截止阀领域,针对现有分离器排污阀阀芯存在冲蚀损坏影响,无法与阀座形成硬密封,从而导致分离器排污阀出现内漏失效情况,为保障现场正常生产运行,急需针对分离器排污阀进行相应的改进的问题,现提出如下方案,其包括阀体,所述阀体的顶部设置有向内延伸的上阀套,且所述上阀套的底部均匀开设有节流孔,且所述节流孔呈方形,所述上阀套的内部设置有阀瓣,所述阀瓣的底部为倒角设置。该新型抗冲刷排污截止阀通过采用分流多重节流减压结构,分担上阀套的节流压力,通过增加阀门内部流通面积,防止节流产生高速流体,减少流体的流动阻力,并对阀瓣边缘部位进行倒角处理。
The utility model discloses a novel anti-scouring sewage discharge shut-off valve, which relates to the field of shut-off valves. Aiming at the impact of erosion and damage on the spool of the existing separator sewage valve, it cannot form a hard seal with the valve seat, which leads to internal leakage of the separator sewage valve. In case of leakage failure, in order to ensure the normal production and operation of the site, it is urgent to make corresponding improvements to the separator blowdown valve. The following scheme is proposed, which includes the valve body, and the top of the valve body is provided with an inwardly extending upper valve sleeve. And the bottom of the upper valve sleeve is evenly opened with a throttle hole, and the throttle hole is square, and the inside of the upper valve sleeve is provided with a valve clack, and the bottom of the valve clack is chamfered. The new anti-scouring sewage stop valve adopts multiple throttling and decompression structures to share the throttling pressure of the upper valve sleeve. By increasing the internal flow area of the valve, it prevents throttling from producing high-speed fluid, reduces the flow resistance of the fluid, and protects the valve disc. Edges are chamfered.
Description
技术领域technical field
本实用新型涉及截止阀领域,尤其涉及一种新型抗冲刷排污截止阀。The utility model relates to the field of cut-off valves, in particular to a novel anti-scouring sewage discharge stop valve.
背景技术Background technique
分离计量橇排污系统使用的排污阀,作为排污、节流的重要过流部件排污截止阀尤其受到砂粒产生的冲蚀影响,冲蚀会造成排污阀软密封损坏,软密封垫片由原来的圆形被冲蚀为多边形,阀芯存在冲蚀损坏影响,无法与阀座形成硬密封,从而导致分离器排污阀出现内漏失效情况,该设备出现损坏或失效会严重影响分离计量橇的安全运行,造成较大经济损失,因此对该设备的维护至关重要。The blowdown valve used in the separate metering skid blowdown system is an important flow-passing part for blowdown and throttling. The blowdown stop valve is especially affected by the erosion of sand particles. The erosion will cause damage to the soft seal of the blowdown valve. The soft seal gasket is changed from the original round The shape is eroded into a polygon, the valve core is affected by erosion damage, and cannot form a hard seal with the valve seat, resulting in internal leakage failure of the separator blowdown valve. The damage or failure of the device will seriously affect the safe operation of the separation metering skid , causing large economic losses, so the maintenance of this equipment is very important.
针对现有分离器排污阀阀芯存在冲蚀损坏影响,无法与阀座形成硬密封,从而导致分离器排污阀出现内漏失效情况,为保障现场正常生产运行,急需针对分离器排污阀进行相应的改进的问题,我们提出一种新型抗冲刷排污截止阀。In view of the impact of erosion damage on the spool of the existing separator blowdown valve, which cannot form a hard seal with the valve seat, resulting in internal leakage failure of the separator blowdown valve, in order to ensure the normal production and operation of the site, it is urgent to carry out corresponding repairs for the separator blowdown valve. To improve the problem, we propose a new anti-scouring blowdown valve.
实用新型内容Utility model content
本实用新型提出的一种新型抗冲刷排污截止阀,解决了现有分离器排污阀阀芯存在冲蚀损坏影响,无法与阀座形成硬密封,从而导致分离器排污阀出现内漏失效情况,为保障现场正常生产运行,急需针对分离器排污阀进行相应的改进的问题。The utility model proposes a new type of anti-scouring sewage discharge stop valve, which solves the impact of erosion damage on the spool of the existing separator sewage valve, which cannot form a hard seal with the valve seat, resulting in internal leakage failure of the separator sewage valve. In order to ensure the normal production and operation of the site, it is urgent to make corresponding improvements to the separator blowdown valve.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种新型抗冲刷排污截止阀,包括阀体,所述阀体的顶部设置有向内延伸的上阀套,且所述上阀套的底部均匀开设有节流孔,且所述节流孔呈方形,所述上阀套的内部设置有阀瓣,所述阀瓣的底部为倒角设置。A new type of anti-scouring blowdown valve, comprising a valve body, the top of the valve body is provided with an inwardly extending upper valve sleeve, and the bottom of the upper valve sleeve is evenly opened with a throttling hole, and the throttling hole It is square, and the inside of the upper valve sleeve is provided with a valve clack, and the bottom of the valve clack is chamfered.
优选的,所述上阀套的顶部设置有上阀盖,且所述上阀盖与阀体螺栓连接。Preferably, an upper valve cover is provided on the top of the upper valve sleeve, and the upper valve cover is bolted to the valve body.
优选的,所述上阀盖的顶部套接有支架,所述支架的内部内壁设置有填料压盖,且所述填料压盖的底部贯穿上阀盖延伸至其内部,所述支架的一侧设置有油杯。Preferably, the top of the upper valve cover is sleeved with a bracket, the inner wall of the bracket is provided with a packing gland, and the bottom of the packing gland extends through the upper valve cover to the inside, and one side of the bracket Set with oil cup.
优选的,所述支架内壁的中部设置有防转块,所述支架的顶部设置有定位螺栓,所述支架的顶部设置有密封件,且所述密封件通过定位螺栓与支架相连接。Preferably, an anti-rotation block is provided at the middle of the inner wall of the bracket, a positioning bolt is provided at the top of the bracket, a seal is provided at the top of the bracket, and the seal is connected to the bracket through a positioning bolt.
优选的,所述支架的顶部设置有向内延伸的阀杆,所述阀杆的顶部套接有手轮,所述阀杆的底部贯穿防转块、填料压盖与上阀盖延伸至阀瓣的内部。Preferably, the top of the bracket is provided with an inwardly extending valve stem, the top of the valve stem is sleeved with a hand wheel, and the bottom of the valve stem extends through the anti-rotation block, the packing gland and the upper valve cover to the valve. the inside of the petal.
优选的,所述上阀套的底部设置有阀座,且所述阀座的外侧设置有O型密封圈,且所述阀座通过O型密封圈与阀体的内壁相连接。Preferably, a valve seat is provided on the bottom of the upper valve sleeve, and an O-ring is provided on the outside of the valve seat, and the valve seat is connected to the inner wall of the valve body through the O-ring.
优选的,所述阀座的底部设置有下阀套,所述下阀套的底部设置有下阀盖,所述下阀盖的底部贯穿设置有固定螺栓,且所述下阀盖通过固定螺栓与阀体螺栓连接。Preferably, the bottom of the valve seat is provided with a lower valve sleeve, the bottom of the lower valve sleeve is provided with a lower valve cover, the bottom of the lower valve cover is provided with fixing bolts, and the lower valve cover is passed through the fixing bolts. Bolted to valve body.
本实用新型的有益效果为:The beneficial effects of the utility model are:
1、通过增加阀门内部流通面积,防止节流产生高速流体;尽量减少阀门内部流体流动方向发生较大变化,即减小流体在阀门内部的流动阻力。1. By increasing the internal flow area of the valve, prevent throttling to produce high-speed fluid; minimize the large change in the flow direction of the fluid inside the valve, that is, reduce the flow resistance of the fluid inside the valve.
2、采用分流多重节流减压结构,分担上阀套的节流压力,即减缓节流带来的高流速、高压降;对阀瓣边缘部位进行倒角处理,以便在阀瓣启闭瞬间,减缓节流面流体速度,在多重节流减压的作用下很好的消除了阀门在启闭过程中对阀瓣的冲蚀磨损。2. Adopt split flow multiple throttling and decompression structure to share the throttling pressure of the upper valve sleeve, that is, slow down the high flow rate and high pressure drop caused by throttling; chamfer the edge of the valve clack so that it can be opened and closed at the moment of valve clack , slow down the fluid velocity on the throttling surface, and under the action of multiple throttling and decompression, the erosion and wear of the valve disc during the opening and closing process of the valve is well eliminated.
综上所述,该装置通过采用分流多重节流减压结构,分担上阀套的节流压力,通过增加阀门内部流通面积,防止节流产生高速流体,减少流体的流动阻力,并对阀瓣边缘部位进行倒角处理,以便在阀瓣启闭瞬间,减缓节流面流体速度,从而消除阀门在启闭过程中对阀瓣的冲蚀磨损。To sum up, the device adopts multiple throttling and decompression structures to share the throttling pressure of the upper valve sleeve. By increasing the internal flow area of the valve, it prevents throttling from producing high-speed fluid, reduces the flow resistance of the fluid, and protects the valve disc. The edge is chamfered to slow down the fluid velocity on the throttle surface at the moment of opening and closing of the valve disc, thereby eliminating the erosion and wear of the valve disc during the opening and closing process of the valve.
附图说明Description of drawings
图1为本实用新型的内部结构正视图。Fig. 1 is a front view of the internal structure of the utility model.
图2为本实用新型阀瓣的结构剖视图。Fig. 2 is a structural sectional view of the valve disc of the present invention.
图3为本实用新型上阀套的结构示意图。Fig. 3 is a structural schematic diagram of the upper valve sleeve of the utility model.
图中标号:1、下阀盖;2、下阀套;3、阀体;4、O型密封圈;5、阀座;6、上阀套;7、上阀盖;8、支架;9、防转块;10、油杯;11、手轮;12、定位螺栓;13、填料压盖;14、阀杆;15、阀瓣;16、固定螺栓。Labels in the figure: 1. Lower valve cover; 2. Lower valve sleeve; 3. Valve body; 4. O-ring; 5. Valve seat; 6. Upper valve sleeve; 7. Upper valve cover; 8. Bracket; 9 , anti-rotation block; 10, oil cup; 11, hand wheel; 12, positioning bolt; 13, packing gland; 14, valve stem; 15, valve disc; 16, fixing bolt.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example.
参照图1-图3所示,一种新型抗冲刷排污截止阀,阀体3的顶部设置有向内延伸的上阀套6,且上阀套6的底部均匀开设有节流孔,且节流孔呈方形,上阀套6的内部设置有阀瓣15,阀瓣15的底部为倒角设置。Referring to Figures 1-3, a new type of anti-scouring sewage stop valve, the top of the
如图1、图2、图3所示,上阀套6的顶部设置有上阀盖7,且上阀盖7与阀体3螺栓连接,上阀盖7的顶部套接有支架8,支架8的内部内壁设置有填料压盖13,且填料压盖13的底部贯穿上阀盖7延伸至其内部,支架8的一侧设置有油杯10,支架8内壁的中部设置有防转块9,支架8的顶部设置有定位螺栓 12,支架8的顶部设置有密封件,且密封件通过定位螺栓12与支架8相连接,支架8的顶部设置有向内延伸的阀杆14,阀杆14的顶部套接有手轮11,阀杆14的底部贯穿防转块9、填料压盖13与上阀盖7延伸至阀瓣15的内部;As shown in Figure 1, Figure 2 and Figure 3, the top of the
上阀套6通过设置方孔状的节流孔配合倒角设置的阀瓣15便于增加流体介质的过流面积。The
如图1、图2、图3所示,上阀套6的底部设置有阀座5,且阀座5的外侧设置有O型密封圈4,且阀座5通过O型密封圈4与阀体3的内壁相连接,阀座 5的底部设置有下阀套2,下阀套2的底部设置有下阀盖1,下阀盖1的底部贯穿设置有固定螺栓16,且下阀盖1通过固定螺栓16与阀体3螺栓连接。As shown in Figure 1, Figure 2 and Figure 3, the bottom of the
本实用新型在使用时,首先将该装置安装在适当位置处,当流体介质流经阀腔时首先会由倒圆角梯形阀瓣15对介质进行节流减压,并引导流体以一定的角度流入阀瓣15软密封副部位,这时到达软密封副的流体经过节流减压后,流动速度已经大幅度降低,同时为了尽可能增大节流孔处的过流面积,将上阀套6 圆形节流孔(内径为18mm)改进为方形节流孔,方形节流孔的边长为18mm,对阀瓣15边缘部位进行倒角处理,以便在阀瓣15启闭瞬间,减缓节流面流体速度。When the utility model is in use, first install the device at an appropriate position, and when the fluid medium flows through the valve cavity, the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. The equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202222106084.XU CN218118821U (en) | 2022-08-11 | 2022-08-11 | A new anti-scouring blowdown valve |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202222106084.XU CN218118821U (en) | 2022-08-11 | 2022-08-11 | A new anti-scouring blowdown valve |
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| Publication Number | Publication Date |
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| CN218118821U true CN218118821U (en) | 2022-12-23 |
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| CN202222106084.XU Active CN218118821U (en) | 2022-08-11 | 2022-08-11 | A new anti-scouring blowdown valve |
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- 2022-08-11 CN CN202222106084.XU patent/CN218118821U/en active Active
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