CN218111488U - A rapid positioning foaming mold for the production of automobile headrests - Google Patents

A rapid positioning foaming mold for the production of automobile headrests Download PDF

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CN218111488U
CN218111488U CN202221131307.1U CN202221131307U CN218111488U CN 218111488 U CN218111488 U CN 218111488U CN 202221131307 U CN202221131307 U CN 202221131307U CN 218111488 U CN218111488 U CN 218111488U
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mold body
automobile
semicircular
foaming mold
groove
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周琦全
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Gucheng Yihe Foam Plastic Co ltd
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Gucheng Yihe Foam Plastic Co ltd
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Abstract

本实用新型涉及泡沫发泡模具技术领域,尤其涉及一种用于汽车头枕生产的可快速定位发泡模具,包括上模体和下模体,所述下模体设置有用于放置汽车头枕支杆的半圆形下凹槽,所述上模体设置有与所述下凹槽相匹配的半圆形上凹槽,所述下模体距离所述下凹槽一侧设置有限位装置,所述限位装置包括竖直布置的固定板,所述固定板设置有用于抵触汽车头枕支杆端部的调整螺栓,所述限位装置与所述下模体之间设置有固定组件,能够方便工人快速放置汽车头枕骨架,同时在生产注料以及发泡过程中汽车头枕骨架也不会产生位置偏移,本实用新型结构简单,造价低。

Figure 202221131307

The utility model relates to the technical field of foam foaming moulds, in particular to a rapidly positioned foaming mold for the production of automobile headrests, comprising an upper mold body and a lower mold body, and the lower mold body is provided with a mold for placing automobile headrests. The semicircular lower groove of the pole, the upper mold body is provided with a semicircular upper groove matching the lower groove, and the lower mold body is provided with a limit device on one side of the lower groove , the limiting device includes a vertically arranged fixing plate, the fixing plate is provided with adjustment bolts for resisting the end of the pole of the automobile headrest, and a fixing assembly is arranged between the limiting device and the lower mold body , it is convenient for workers to quickly place the car headrest frame, and at the same time, the car headrest frame will not shift in position during the production injection and foaming process. The utility model has a simple structure and low cost.

Figure 202221131307

Description

一种用于汽车头枕生产的可快速定位发泡模具A rapid positioning foaming mold for the production of automobile headrests

技术领域technical field

本实用新型涉及泡沫生产技术领域,特别是涉及一种用于汽车头枕生产的可快速定位发泡模具The utility model relates to the technical field of foam production, in particular to a rapidly positioning foaming mold used for the production of automobile headrests

背景技术Background technique

汽车头枕具有保护头部的作用,由聚氨酯发泡而成,内部嵌有骨架。工厂通过转盘式生产线来制造各种泡沫产品,转盘速度是根据生产节拍来进行调整,而生产节拍跟产量、泡沫熟化时间和工人操作时间息息相关,其中工人的操作就包括了注料、脱模、清理、喷涂脱模机、吹干、放置骨架等工作,汽车头枕生产过程中,工人需要快速的将骨架放置到模具中精确的位置,这不仅需要工人熟练的经验,也需要对不同产品需要的尺寸有精确的把握,而且需要确保每个产品的误差在很小范围内波动,如此苛刻的要求人工操作的时候很耗费时间,继而影响生产节拍,降低生产效率,且高压液态发泡剂在注料的过程中对汽车头枕骨架前端的冲击力会使汽车头枕骨架偏离,故需要对汽车头枕骨架进行定位固定,现有的可定位为的发泡成型模具结构复杂,造价高,难以普遍适用。The car headrest has the function of protecting the head. It is made of polyurethane foam with a skeleton embedded inside. The factory uses a turntable production line to manufacture various foam products. The speed of the turntable is adjusted according to the production beat, and the production beat is closely related to the output, the foam curing time and the worker's operation time. The worker's operation includes injection, demoulding, Cleaning, spraying the demoulding machine, drying, placing the skeleton, etc. In the production process of the automobile headrest, the workers need to quickly place the skeleton into the precise position in the mold. This requires not only the skilled experience of the workers, but also the need for different products. The size of the product must be accurately grasped, and it is necessary to ensure that the error of each product fluctuates within a small range. It is time-consuming for such a demanding manual operation, which in turn affects the production beat and reduces production efficiency. The high-pressure liquid foaming agent is in the The impact force on the front end of the car headrest frame during the injection process will cause the car headrest frame to deviate, so the car headrest frame needs to be positioned and fixed. The existing foam molding mold that can be positioned as a complex structure and high cost. Difficult to apply universally.

实用新型内容Utility model content

本实用新型的目的在于针对现有技术的不足,而提供一种用于汽车头枕生产的可快速定位发泡模具,其能够实现汽车头枕骨架的快速定位,缩短工人放置头枕骨架时间,提高生产效率,具有结构简单,造价低的特点。The purpose of this utility model is to aim at the deficiencies of the prior art, and provide a kind of foaming mold that can be used for the rapid positioning of automobile headrest production, which can realize the rapid positioning of the automobile headrest skeleton, shorten the time for workers to place the headrest skeleton, The production efficiency is improved, and the structure is simple and the cost is low.

本实用新型解决其技术问题所采用的技术方案是:一种用于汽车头枕生产的可快速定位发泡模具,包括上模体和下模体,所述下模体设置有用于放置汽车头枕支杆的半圆形下凹槽,所述上模体设置有与所述下凹槽相匹配的半圆形上凹槽,所述下模体距离所述下凹槽一侧设置有限位装置,所述限位装置包括竖直布置的固定板,所述固定板设置有用于抵触汽车头枕支杆端部的调整螺栓,所述限位装置与所述下模体之间设置有固定组件。The technical solution adopted by the utility model to solve the technical problem is: a foaming mold that can be quickly positioned for the production of automobile headrests, including an upper mold body and a lower mold body, and the lower mold body is provided with a The semicircular lower groove of the pillow pole, the upper mold body is provided with a semicircular upper groove matching the lower groove, and the lower mold body is provided with a limited distance from the side of the lower groove device, the limiting device includes a vertically arranged fixing plate, and the fixing plate is provided with an adjusting bolt used to interfere with the end of the pole of the automobile headrest, and a fixing device is arranged between the limiting device and the lower mold body. components.

作为本实用新型的进一步方案:所述固定组件包括支撑块和上压块,所述支撑块设置有用于支撑汽车头枕支杆的半圆形通孔一,所述上压块设置有与所述通孔一相匹配的半圆形通孔二。As a further solution of the utility model: the fixing assembly includes a support block and an upper pressing block, the supporting block is provided with a semicircular through hole for supporting the pole of the automobile headrest, and the upper pressing block is provided with a Said through hole one is matched with semicircular through hole two.

作为本实用新型的进一步方案:所述调整螺栓的螺杆长度大于3cm。As a further solution of the present utility model: the length of the screw rod of the adjusting bolt is greater than 3 cm.

作为本实用新型的进一步方案:所述下模体的上端面与所述支撑块的上端面在同一高度。As a further solution of the present invention: the upper end surface of the lower mold body is at the same height as the upper end surface of the support block.

作为本实用新型的进一步方案:所述下凹槽、所述上凹槽设置有半圆形橡胶垫。As a further solution of the present utility model: the lower groove and the upper groove are provided with semicircular rubber pads.

本实用新型的有益效果是:1、本实用新型的一种用于汽车头枕生产的可快速定位发泡模具其能够通过所述调整螺栓对头枕骨架进行快速精确的定位,提高生产节拍,增加产量。2、通过调整所述调整螺栓螺距,可以适用于不同连杆的长度需求。3、所述调整螺杆的抵触能够有效防止汽车头枕在发泡过程中因为模具内部的作用力使汽车头枕骨架产生位置偏移,影响产品的合格率。4、所述固定组件能够防止汽车头枕骨架在注料时因为液态发泡材料的冲击力而产生位置偏移。5、所述橡胶垫能够增加模具与汽车头枕骨架支杆的密封性,避免连接口泡沫的外溢。6、本实用新型结构简单,造价低,实用性好。The beneficial effects of the utility model are: 1. A quick-positioning foam mold for the production of automobile headrests of the utility model can quickly and accurately locate the headrest frame through the adjustment bolts, improve the production tempo, increase Yield. 2. By adjusting the pitch of the adjusting bolt, it can be adapted to the length requirements of different connecting rods. 3. The interference of the adjusting screw can effectively prevent the car headrest skeleton from shifting in position due to the force inside the mold during the foaming process, which affects the qualified rate of the product. 4. The fixing assembly can prevent the car headrest frame from shifting due to the impact force of the liquid foam material during material injection. 5. The rubber pad can increase the sealing performance between the mold and the framework rod of the automobile headrest, and avoid the overflow of the foam at the connection port. 6. The utility model has the advantages of simple structure, low cost and good practicability.

附图说明Description of drawings

图1是本实用新型的一种用于汽车头枕生产的可快速定位发泡模具结构示意图。Fig. 1 is a structural schematic diagram of a rapidly positioning foaming mold used for the production of automobile headrests of the present invention.

图2是图1主视图。Fig. 2 is a front view of Fig. 1 .

图3是图1的右视图。Fig. 3 is a right side view of Fig. 1 .

图4是图3沿A-A方向的剖视图。Fig. 4 is a sectional view along the direction A-A of Fig. 3 .

附图标记说明:Explanation of reference signs:

1——上模体,2——下模体,3——下凹槽,4——上凹槽,5——限位装置,51——固定板,52——调整螺栓,6——固定组件,61——支撑块,62——上压块,63——通孔一,64——通孔二,7——橡胶垫,8——支撑架。1—upper mold body, 2—lower mold body, 3—lower groove, 4—upper groove, 5—limiting device, 51—fixed plate, 52—adjusting bolt, 6—— Fixing assembly, 61—support block, 62—upper pressure block, 63—through hole one, 64—through hole two, 7—rubber pad, 8—support frame.

具体实施方式detailed description

下面结合附图和具体实施例对本实用新型作进一步详细的说明,并不是把本实用新型的实施范围限制于此。The utility model will be described in further detail below in conjunction with the accompanying drawings and specific embodiments, and the scope of implementation of the utility model is not limited thereto.

如图1、图2、图3、图4所示,本实施例的一种用于汽车头枕生产的可快速定位发泡模具,包括上模体1和下模体2,所述上模体1和所述下模体2活动连接,所述上模体1和所述下模体2合模形成模腔,所述下模体2设置有用于放置汽车头枕支杆的半圆形下凹槽3,所述上模体1设置有与所述下凹槽3相匹配的半圆形上凹槽4,所述下凹槽4和所述上凹槽3配合形成汽车头枕支杆的安装孔,所述下模体2距离所述下凹槽4一侧设置有限位装置5,所述限位装置5包括竖直布置的固定板51,所述固定板51设置有用于抵触汽车头枕支杆端部的调整螺栓53,所述固定板51设置有用于配合所述调整螺栓52的螺栓孔,如此通过提前调整好所述调整螺栓52工人在工作时就可以通过使汽车头枕支杆的端部快速抵触到所述调整螺栓52的螺杆端部来定位所述汽车头枕骨架的位置,提高工作效率,所述下模体2一侧设置有用于固定所述限位装置5的支撑架8,所述支撑架8设置有两个根支杆,第一个所述支杆水平设置,第二个所述支杆与第一个所述支杆成锐角设置,两根所述支杆的另一端固定于所述下模体2外侧,如此使所述支撑架8成稳定的三角形,所述限位装置5与所述下模体2之间设置有固定组件6,所述固定组件6可以设置于所述限位装置5与所述下模体2之间的任一位置,所述固定组件6固定于所述支撑架8的水平支杆上方。As shown in Fig. 1, Fig. 2, Fig. 3, and Fig. 4, a kind of rapidly positioning foam mold for the production of automobile headrests of the present embodiment includes an upper mold body 1 and a lower mold body 2, and the upper mold body The body 1 and the lower mold body 2 are movably connected, and the upper mold body 1 and the lower mold body 2 are molded together to form a mold cavity, and the lower mold body 2 is provided with a semicircle for placing the automobile headrest pole Lower groove 3, the upper mold body 1 is provided with a semicircular upper groove 4 matching the lower groove 3, the lower groove 4 and the upper groove 3 cooperate to form a car headrest support The installation hole of the rod, the lower mold body 2 is provided with a limit device 5 on one side of the lower groove 4, and the limit device 5 includes a vertically arranged fixing plate 51, and the fixing plate 51 is provided with a The adjusting bolt 53 at the end of the headrest strut of the automobile, the fixed plate 51 is provided with a bolt hole for matching the adjusting bolt 52, so that by adjusting the adjusting bolt 52 in advance, the worker can pass through the headrest of the automobile when working. The end of the pillow strut quickly touches the screw end of the adjustment bolt 52 to locate the position of the car headrest frame and improve work efficiency. One side of the lower mold body 2 is provided with a stopper for fixing the 5, the support frame 8 is provided with two root poles, the first pole is horizontally arranged, the second pole is set at an acute angle with the first pole, and the two The other end of the pole is fixed on the outside of the lower mold body 2, so that the support frame 8 forms a stable triangle, and a fixing assembly 6 is arranged between the limiting device 5 and the lower mold body 2, The fixing assembly 6 can be arranged at any position between the limiting device 5 and the lower mold body 2 , and the fixing assembly 6 is fixed above the horizontal pole of the supporting frame 8 .

优选的,所述固定组件6包括支撑块61和上压块62,所述支撑块61固定于所述支撑架8的水平支杆上,所述支撑块61设置有用于支撑汽车头枕支杆的半圆形通孔一63,所述上压块62设置有与所述通孔一63相匹配的半圆形通孔二64,所述通孔一63与所述通孔二64配合用于固定汽车头枕支杆,所述上压块62可以靠重力将汽车头枕支杆固定,也可在所述支撑块61和所述上压块62直接设置活动卡扣使二者夹持进行汽车头枕支杆的固定。Preferably, the fixing assembly 6 includes a support block 61 and an upper pressing block 62, the support block 61 is fixed on the horizontal pole of the support frame 8, and the support block 61 is provided with a structure for supporting the automobile headrest pole The first semicircular through hole 63, the upper pressing block 62 is provided with the second semicircular through hole 64 matching the first through hole 63, the first through hole 63 cooperates with the second through hole 64 For fixing the pole of the automobile headrest, the upper pressing block 62 can fix the pole of the automobile headrest by gravity, or a movable buckle can be directly set on the supporting block 61 and the upper pressing block 62 so that the two can be clamped Carry out the fixing of the car headrest strut.

所述调整螺栓52的螺杆长度大于3cm,使所述调整螺栓52能够在一定范围内调整。The length of the screw rod of the adjusting bolt 52 is greater than 3 cm, so that the adjusting bolt 52 can be adjusted within a certain range.

所述下模体2的上端面与所述支撑块61的上端面在同一高度,使固定组件能够对汽车头枕支杆有固定作用。The upper end surface of the lower mold body 2 is at the same height as the upper end surface of the support block 61, so that the fixing assembly can fix the automobile headrest pole.

所述下凹槽3、所述上凹槽4设置有半圆形橡胶垫7,防止汽车头枕在发泡的过程中泡沫沿汽车头枕支杆外溢。The lower groove 3 and the upper groove 4 are provided with a semicircular rubber pad 7 to prevent the foam from overflowing along the pole of the automobile headrest during the foaming process of the automobile headrest.

具体工作过程为:工人首先根据客户需要的汽车头枕支杆的外露长度调整好所述限位装置5的所述调整螺栓52,养模好后的模具打开所述上模体1,放置汽车头枕骨架,使汽车头枕骨架支杆置于所述下凹槽3和所述支撑块61上,同时汽车头枕骨架的支杆端部与所述调整螺栓52的螺杆端部相抵触,然后使所述上压块62压在所述支撑块61上方对汽车头枕支杆进行固定,再开始注料,如此注料时高压液态发泡材料即不易将汽车头枕骨架的位置改变,最后将所述上模体1和所述下模体2进行合模,进入下一道工序。The specific work process is: the workman first adjusts the adjustment bolt 52 of the stopper 5 according to the exposed length of the automobile headrest strut required by the customer, and the mold after the mold is raised opens the upper mold body 1, and places the automobile. The headrest frame, so that the car headrest frame pole is placed on the lower groove 3 and the support block 61, and the pole end of the car headrest frame is in conflict with the screw end of the adjustment bolt 52, Then press the upper pressing block 62 on the top of the support block 61 to fix the car headrest strut, and then start the injection, so that the high-pressure liquid foam material is not easy to change the position of the car headrest skeleton during injection. Finally, the upper mold body 1 and the lower mold body 2 are mold-closed to enter the next process.

最后应当说明的是,以上实施例仅用以说明本实用新型的技术方案,而非对本实用新型保护范围的限制,尽管参照较佳实施例对本实用新型作了详细地说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, rather than limiting the protection scope of the present utility model. Although the utility model has been described in detail with reference to the preferred embodiments, those skilled in the art Personnel should understand that the technical solution of the utility model can be modified or equivalently replaced without departing from the essence and scope of the technical solution of the utility model.

Claims (5)

1. The utility model provides a but, quick positioning foaming mould for production of automotive headrest which characterized in that: the automobile headrest support rod fixing device comprises an upper die body and a lower die body, wherein the lower die body is provided with a semicircular lower groove used for placing an automobile headrest support rod, the upper die body is provided with a semicircular upper groove matched with the lower groove, a limiting device is arranged on one side of the lower die body away from the lower groove, the limiting device comprises a vertically arranged fixing plate, the fixing plate is provided with an adjusting bolt used for abutting against the end part of the automobile headrest support rod, and a fixing assembly is arranged between the limiting device and the lower die body.
2. The foaming mold capable of being rapidly positioned for producing the automotive headrest according to claim 1, wherein the foaming mold comprises: the fixing assembly comprises a supporting block and an upper pressing block, the supporting block is provided with a first semicircular through hole used for supporting the automobile headrest supporting rod, and the upper pressing block is provided with a second semicircular through hole matched with the first through hole.
3. The foaming mold capable of being rapidly positioned for producing the automotive headrest according to claim 1, wherein the foaming mold comprises: the length of the screw rod of the adjusting bolt is larger than 3cm.
4. The foaming mold capable of being positioned quickly for producing the automotive headrest according to claim 2, characterized in that: the upper end face of the lower die body and the upper end face of the supporting block are at the same height.
5. The foaming mold capable of being rapidly positioned for producing the automotive headrest according to claim 1, wherein the foaming mold comprises: the lower groove and the upper groove are provided with semicircular rubber pads.
CN202221131307.1U 2022-05-11 2022-05-11 A rapid positioning foaming mold for the production of automobile headrests Expired - Fee Related CN218111488U (en)

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CN202221131307.1U CN218111488U (en) 2022-05-11 2022-05-11 A rapid positioning foaming mold for the production of automobile headrests

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