CN218111155U - An autoclaved aerated concrete block cutting equipment with a dust-reducing structure - Google Patents
An autoclaved aerated concrete block cutting equipment with a dust-reducing structure Download PDFInfo
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- CN218111155U CN218111155U CN202222176178.4U CN202222176178U CN218111155U CN 218111155 U CN218111155 U CN 218111155U CN 202222176178 U CN202222176178 U CN 202222176178U CN 218111155 U CN218111155 U CN 218111155U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 109
- 239000000428 dust Substances 0.000 claims abstract description 33
- 238000010521 absorption reaction Methods 0.000 claims abstract 4
- 239000002893 slag Substances 0.000 claims description 9
- 230000000903 blocking effect Effects 0.000 claims description 4
- 230000001681 protective effect Effects 0.000 claims description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims 4
- 235000017491 Bambusa tulda Nutrition 0.000 claims 4
- 241001330002 Bambuseae Species 0.000 claims 4
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims 4
- 239000011425 bamboo Substances 0.000 claims 4
- 238000000034 method Methods 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 2
- 239000000779 smoke Substances 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及蒸压加气混凝土砌块生产技术领域,具体为一种具有降尘结构的蒸压加气混凝土砌块切割设备。The utility model relates to the technical field of autoclaved aerated concrete block production, in particular to an autoclaved aerated concrete block cutting device with a dust-reducing structure.
背景技术Background technique
蒸压加气混凝土砌块是以粉煤灰、石灰、水泥、石膏、矿渣等为主要原料,加入适量发气剂、调节剂、气泡稳定剂、经配料搅拌、浇注、静停、切割和高压蒸养等工艺过程而制成的一种多孔混凝土制品。成型后的蒸压加气混凝土砌块需要使用切割装置进行切割。蒸压加气混凝土砌块的切割常采用齿轮盘进行切割,在切割过程中,由于齿轮飞速旋转摩擦,蒸压加气混凝土砌块会产生大量的粉尘。The autoclaved aerated concrete block is made of fly ash, lime, cement, gypsum, slag, etc. A porous concrete product made by steam curing and other processes. The formed autoclaved aerated concrete block needs to be cut with a cutting device. Autoclaved aerated concrete blocks are often cut with gear discs. During the cutting process, due to the rapid rotation and friction of the gears, autoclaved aerated concrete blocks will generate a lot of dust.
现有的切割装置在切割时会扬起大量的粉尘,工作人员长时间在含粉尘的环境下工作,影响工作人员的身体健康,且手动推动砌块切割,存在一定的安全隐患。The existing cutting device will raise a large amount of dust when cutting, and the staff will work in a dusty environment for a long time, which will affect the health of the staff, and the manual cutting of blocks will have certain potential safety hazards.
实用新型内容Utility model content
本实用新型的目的在于提供一种具有降尘结构的蒸压加气混凝土砌块切割设备,以解决上述背景技术中提出的现有的切割装置在切割时会扬起大量的粉尘,工作人员长时间在含粉尘的环境下工作,影响工作人员的身体健康,且手动推动砌块切割,存在一定的安全隐患的问题。The purpose of this utility model is to provide an autoclaved aerated concrete block cutting equipment with a dust-reducing structure, so as to solve the problem that the existing cutting device proposed in the above-mentioned background technology will raise a large amount of dust when cutting, and the staff will spend a long time Working in a dusty environment affects the health of the staff, and manually pushing the blocks to cut has certain potential safety hazards.
为实现上述目的,本实用新型提供如下技术方案:一种具有降尘结构的蒸压加气混凝土砌块切割设备,包括切割台,所述切割台的内部固定安装有驱动电机,所述驱动电机的输出端固定设置有位于切割台中部的切割齿盘,所述切割台顶端的两侧均固定设置有定向滑轨,两个所述定向滑轨上均滑动连接有砌块夹件,所述切割台一侧的顶端固定设置有正对切割齿盘的吸尘组件,所述切割台的一端固定安装有两个电控伸缩杆,两个所述电控伸缩杆的一端分别与两个砌块夹件的一侧固定连接,所述切割台的另一侧固定安装有开关板,所述开关板的表面固定安装有启闭开关和切割开关,结构设计简单,操作使用便捷,增设吸尘组件正对切割齿盘,采用抽吸的方式,能够在砌块切割的过程中持续抽吸清除产生的粉尘,从而降低扬尘对工作人员身体造成的负面影响,通过砌块夹件代替工作人员推动砌块完成切割,从而降低切割过程中的安全隐患。In order to achieve the above purpose, the utility model provides the following technical solutions: an autoclaved aerated concrete block cutting equipment with a dust-reducing structure, including a cutting table, a drive motor is fixedly installed inside the cutting table, and the drive motor The output end is fixedly equipped with a cutting tooth disc located in the middle of the cutting table, and both sides of the top of the cutting table are fixedly provided with directional slide rails, and block clamps are slidably connected to the two directional slide rails. The top of one side of the table is fixedly equipped with a dust suction assembly facing the cutting tooth disc, and one end of the cutting table is fixedly equipped with two electric control telescopic rods, and one end of the two electric control telescopic rods is respectively connected to the two blocks. One side of the clip is fixedly connected, and the other side of the cutting table is fixedly installed with a switch plate, and the surface of the switch plate is fixedly equipped with an on-off switch and a cutting switch, the structure design is simple, the operation is convenient, and a dust collection component is added Facing the cutting tooth disc, it adopts the suction method, which can continuously suck and remove the dust generated during the block cutting process, thereby reducing the negative impact of dust on the worker's body, and using the block clamp instead of the worker to push the block The block completes the cutting, thereby reducing the safety hazard during the cutting process.
优选的,所述吸尘组件包括碎屑抽吸筒和抽吸风机,所述碎屑抽吸筒的一端固定安装有抽吸风机,所述碎屑抽吸筒内壁的两侧均固定设置有多个均匀分布的碎屑挡板,所述碎屑抽吸筒内部靠近抽吸风机的一侧固定设置有过滤网,所述抽吸风机和驱动电机均通过启闭开关与外接电源电性连接,两个所述电控伸缩杆均通过切割开关与外接电源电性连接,采用抽吸的方式,能够在砌块切割的过程中持续抽吸清除产生的粉尘,从而降低扬尘对工作人员身体造成的负面影响。Preferably, the dust suction assembly includes a debris suction cylinder and a suction fan, one end of the debris suction cylinder is fixedly installed with a suction fan, and both sides of the debris suction cylinder are fixedly installed with A plurality of evenly distributed debris baffles, the inside of the debris suction cylinder is fixed with a filter on the side close to the suction fan, and the suction fan and drive motor are electrically connected to an external power supply through an on-off switch The two electronically controlled telescopic rods are electrically connected to the external power supply through the cutting switch, and the suction method can be used to continuously suck and remove the generated dust during the block cutting process, thereby reducing the impact of the dust on the staff's body. negative impact.
优选的,所述碎屑抽吸筒的底端固定连通有排渣通道,所述排渣通道的内侧卡合连接有封堵板,排渣清理简便。Preferably, the bottom end of the debris suction cylinder is fixedly connected with a slag discharge channel, and the inner side of the slag discharge channel is engaged with a blocking plate, so that the slag discharge is easy to clean.
优选的,两个所述砌块夹件均包括L型夹架和推夹螺杆和推夹夹块,所述L型夹架顶端的中部开设有限位滑槽,所述限位滑槽上滑动连接有推夹夹块,所述L型夹架的一侧螺纹连接有推夹螺杆,所述推夹螺杆的一端与推夹夹块的一侧转动连接,通过砌块夹件代替工作人员推动砌块完成切割,从而降低切割过程中的安全隐患,切割平稳可靠。Preferably, the two block clamps include an L-shaped clamp frame, a push-clamp screw rod and a push-clamp clamp block, and the middle part of the top of the L-shaped clamp frame is provided with a limit chute, and the limit chute slides A push clamp block is connected, one side of the L-shaped clamp frame is threadedly connected with a push clamp screw, and one end of the push clamp screw is rotationally connected with one side of the push clamp clamp, and is pushed by the block clamp instead of the staff The blocks are cut, which reduces the safety hazards in the cutting process, and the cutting is stable and reliable.
优选的,所述L型夹架顶端的一侧固定设置有切割刻度,使得切割更加精准,便于把控。Preferably, one side of the top of the L-shaped clamp frame is fixedly provided with a cutting scale, so that the cutting is more precise and easy to control.
优选的,所述切割台的背面固定设置有正对切割齿盘的防护架,能够提高切割使用的安全性。Preferably, the back of the cutting table is fixedly provided with a protective frame facing the cutting disc, which can improve the safety of cutting.
与现有技术相比,本实用新型的有益效果是:该切割装置结构设计简单,操作使用便捷,增设吸尘组件正对切割齿盘,采用抽吸的方式,能够在砌块切割的过程中持续抽吸清除产生的粉尘,从而降低扬尘对工作人员身体造成的负面影响,通过砌块夹件代替工作人员推动砌块完成切割,从而降低切割过程中的安全隐患,切割平稳可靠。Compared with the prior art, the beneficial effect of the utility model is: the cutting device has a simple structural design and is convenient to operate and use, and a dust-absorbing component is added to face the cutting tooth disc, and the suction method can be used to cut the block during the block cutting process. The generated dust is continuously sucked and removed, so as to reduce the negative impact of dust on the body of the staff. The block clamp is used instead of the staff to push the block to complete the cutting, thereby reducing the safety hazard during the cutting process, and the cutting is stable and reliable.
附图说明Description of drawings
图1为本实用新型切割装置的结构示意图;Fig. 1 is the structural representation of the utility model cutting device;
图2为本实用新型吸尘组件的剖视截面图;Fig. 2 is a cross-sectional view of the dust collection assembly of the present invention;
图3为本实用新型L型夹架的俯视截面图;Fig. 3 is the top sectional view of the utility model L-shaped clamp frame;
图4为本实用新型切割台的正视截面图。Fig. 4 is a front sectional view of the cutting table of the present invention.
图中:1、切割台;2、吸尘组件;21、碎屑抽吸筒;22、碎屑挡板;23、过滤网;24、排渣通道;25、封堵板;26、抽吸风机;3、砌块夹件;31、L型夹架;32、限位滑槽;33、推夹夹块;34、推夹螺杆;35、切割刻度;4、切割齿盘;5、防护架;6、电控伸缩杆;7、开关板;8、定向滑轨;9、驱动电机。In the figure: 1. cutting table; 2. vacuum assembly; 21. debris suction cylinder; 22. debris baffle; 23. filter screen; 24. slag discharge channel; 25. blocking plate; 26. suction Fan; 3. Block clamp; 31. L-shaped clamp frame; 32. Limit chute; 33. Push clamp block; 34. Push clamp screw; 35. Cutting scale; 4. Cutting tooth disc; 5. Protection Frame; 6. Electric control telescopic rod; 7. Switch plate; 8. Orientation slide rail; 9. Drive motor.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention.
请参阅图1-4,本实用新型提供了一种具有降尘结构的蒸压加气混凝土砌块切割设备,包括切割台1,切割台1的内部固定安装有驱动电机9,驱动电机9的输出端固定设置有位于切割台1中部的切割齿盘4,切割台1顶端的两侧均固定设置有定向滑轨8,两个定向滑轨8上均滑动连接有砌块夹件3,切割台1一侧的顶端固定设置有正对切割齿盘4的吸尘组件2,切割台1的一端固定安装有两个电控伸缩杆6,两个电控伸缩杆6的一端分别与两个砌块夹件3的一侧固定连接,切割台1的另一侧固定安装有开关板7,开关板7的表面固定安装有启闭开关和切割开关,吸尘组件2包括碎屑抽吸筒21和抽吸风机26,碎屑抽吸筒21的一端固定安装有抽吸风机26,碎屑抽吸筒21内壁的两侧均固定设置有多个均匀分布的碎屑挡板22,碎屑抽吸筒21内部靠近抽吸风机26的一侧固定设置有过滤网23,抽吸风机26和驱动电机9均通过启闭开关与外接电源电性连接,两个电控伸缩杆6均通过切割开关与外接电源电性连接,碎屑抽吸筒21的底端固定连通有排渣通道24,排渣通道24的内侧卡合连接有封堵板25,切割过程中产生的烟尘,会在抽吸风机26吸入碎屑抽吸筒21内,由碎屑挡板22和过滤网23拦下,采用抽吸的方式,能够在砌块切割的过程中持续抽吸清除产生的粉尘,从而降低扬尘对工作人员身体造成的负面影响。Please refer to Figures 1-4, the utility model provides an autoclaved aerated concrete block cutting device with a dust-reducing structure, including a cutting table 1, a driving motor 9 is fixedly installed inside the cutting table 1, and the output of the driving motor 9 The end is fixedly provided with a
两个砌块夹件3均包括L型夹架31和推夹螺杆34和推夹夹块33,L型夹架31顶端的中部开设有限位滑槽32,限位滑槽32上滑动连接有推夹夹块33,L型夹架31的一侧螺纹连接有推夹螺杆34,推夹螺杆34的一端与推夹夹块33的一侧转动连接,L型夹架31顶端的一侧固定设置有切割刻度35,切割台1的背面固定设置有正对切割齿盘4的防护架5,通过砌块夹件3代替工作人员推动砌块完成切割,从而降低切割过程中的安全隐患,切割平稳可靠。Two block clips 3 all comprise L-
本申请实施例在使用时:将切割装置摆放平稳后接通电源,把待切割的蒸压加气混凝土砌块放置在两个L型夹架31之间,根据切割刻度35使蒸压加气混凝土砌块的切割部位正对切割齿盘4,依次转动两个推夹螺杆34,通过推夹螺杆34推动推夹夹块33运动,对蒸压加气混凝土砌块夹持稳定,随后按压启闭开关,此时驱动电机9会通电工作,带动切割齿盘4飞速转动,按压切割开关,两个电控伸缩杆6会推动两个L型夹架31同时在定向滑轨8上滑动,实现对砌块的切割,通过砌块夹件3代替工作人员推动砌块完成切割,从而降低切割过程中的安全隐患,切割平稳可靠,切割过程中产生的烟尘,会在抽吸风机26吸入碎屑抽吸筒21内,由碎屑挡板22和过滤网23拦下,采用抽吸的方式,能够在砌块切割的过程中持续抽吸清除产生的粉尘,从而降低扬尘对工作人员身体造成的负面影响。When the embodiment of the present application is in use: place the cutting device stably and then turn on the power, place the autoclaved aerated concrete block to be cut between two L-
尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art can modify the technical solutions described in the aforementioned embodiments, or perform equivalent replacements for some of the technical features. Within the spirit and principles of the present utility model, any modification, equivalent replacement, improvement, etc. should be included in the protection scope of the present utility model.
Claims (6)
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Effective date of registration: 20241018 Address after: No. 1, northwest corner of the intersection of Fangshan Road and Moheqiao, Tuandong Town, Neixiang County, Nanyang City, Henan Province, China 473000 Patentee after: Neixiang Jixiang Building Materials Co.,Ltd. Country or region after: China Address before: 1162 Hannan Avenue, Hannan Economic Development Zone, Hannan District, Wuhan City, Hubei Province 430000 Patentee before: Wuhan Jingen New Building Materials Co.,Ltd. Country or region before: China |
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