CN218107850U - Sludge crusher - Google Patents
Sludge crusher Download PDFInfo
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- CN218107850U CN218107850U CN202121795134.9U CN202121795134U CN218107850U CN 218107850 U CN218107850 U CN 218107850U CN 202121795134 U CN202121795134 U CN 202121795134U CN 218107850 U CN218107850 U CN 218107850U
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- 239000010802 sludge Substances 0.000 title claims abstract description 40
- 238000003756 stirring Methods 0.000 claims abstract description 17
- 238000007790 scraping Methods 0.000 claims description 18
- 230000005540 biological transmission Effects 0.000 claims description 14
- 238000005192 partition Methods 0.000 claims description 14
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 206010024796 Logorrhoea Diseases 0.000 abstract 8
- 238000007599 discharging Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
- 239000010865 sewage Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000005360 mashing Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及污泥破碎领域,具体涉及一种污泥破碎机。The utility model relates to the field of sludge crushing, in particular to a sludge crusher.
背景技术Background technique
污泥处理是对污泥进行减量化、稳定化和无害化处理的过程,污水处理程度越高,就会产生越多的污泥残余物需要加以处理,除非是利用土地处理或污水塘处理污水,否则一般的污水处理厂必须设有污泥处理设施,对现代化的污水处理厂而言,污泥的处理与处置已成为污水处理系统运行中最复杂且花费最高的一部分。Sludge treatment is the process of reducing, stabilizing and harmlessly treating sludge. The higher the degree of sewage treatment, the more sludge residues will be generated to be treated, unless land treatment or sewage ponds are used Sewage treatment, otherwise general sewage treatment plants must be equipped with sludge treatment facilities. For modern sewage treatment plants, sludge treatment and disposal has become the most complicated and expensive part of the sewage treatment system operation.
现有技术存在以下不足:污泥的粘性较大,在破碎过程中极易粘附在刀片和破碎机的机壁上,造成破碎机堵塞,使机器无法连续正常工作,同时,现有破碎机的破碎刀存在死角,无法将污泥完全粉碎,使得经现有破碎机破碎的污泥仍呈现块状,给后续运输和后续处理带来极大的不便。The prior art has the following disadvantages: the sludge is highly viscous and easily adheres to the blades and the machine wall of the crusher during the crushing process, causing the crusher to be blocked and making the machine unable to continue to work normally. At the same time, the existing crusher The crushing knife has a dead angle, and the sludge cannot be completely crushed, so that the sludge crushed by the existing crusher is still lumpy, which brings great inconvenience to subsequent transportation and subsequent treatment.
因此,发明一种污泥破碎机很有必要。Therefore, it is necessary to invent a sludge crusher.
实用新型内容Utility model content
为此,本实用新型提供一种污泥破碎机,通过交叉式设计搅碎棒,当搅碎棒在水平面转动搅碎的同时搅碎棒也在自转,通过自转加上水平面的转动使破碎更加充分,通过设置第一刮条、第二刮条与搅拌棒分别对搅碎桶、漏斗以及出料口进行刮拭干净,防止污泥粘附在破碎机的机壁上,以解决污泥的粘性较大,在破碎过程中极易粘附在刀片和破碎机的机壁上,造成破碎机堵塞,使机器无法连续正常工作,同时,现有破碎机的破碎刀存在死角,无法将污泥完全粉碎,使得经现有破碎机破碎的污泥仍呈现块状,给后续运输和后续处理带来极不便的问题。For this reason, the utility model provides a kind of sludge crusher, through the design of the cross-shaped crushing rod, when the crushing rod rotates on the horizontal plane to crush, the crushing rod is also rotating, and the rotation and the rotation of the horizontal plane make the crushing more efficient. Sufficiently, by setting the first scraping bar, the second scraping bar and the stirring bar to scrape and clean the crushing barrel, funnel and discharge port respectively, so as to prevent the sludge from adhering to the wall of the crusher, so as to solve the problem of sludge It is highly viscous, and it is easy to adhere to the blade and the wall of the crusher during the crushing process, causing the crusher to be blocked and making the machine unable to continue to work normally. Completely pulverized, the sludge crushed by the existing crusher is still lumpy, which brings great inconvenience to subsequent transportation and subsequent treatment.
为了实现上述目的,本实用新型提供如下技术方案:一种污泥破碎机,包括搅碎桶,所述搅碎桶底部固定连接有多个支撑架,所述搅碎桶顶部开设有进料口,所述搅碎桶底部固定连接有漏斗,所述漏斗底部开设有出料口,所述搅碎桶内部版设有破碎机构;In order to achieve the above purpose, the utility model provides the following technical solutions: a sludge crusher, including a crushing bucket, a plurality of support frames are fixedly connected to the bottom of the crushing bucket, and a feeding port is opened on the top of the crushing bucket , the bottom of the crushing barrel is fixedly connected with a funnel, the bottom of the funnel is provided with a discharge port, and the inside of the crushing barrel is provided with a crushing mechanism;
所述破碎机构包括转筒,所述转筒内部通过轴承转动连接有第二转动杆,所述第二转动杆顶部贯穿转筒并与转筒通过轴承链接,所述第二转动杆顶部与搅碎桶内腔顶部固定连接,所述转筒内部设有多个隔板,多个所述隔板均套设在第二转动杆外部并与第二转动杆固定连接。The crushing mechanism includes a drum, and the inside of the drum is rotatably connected with a second rotating rod through a bearing. The top of the second rotating rod runs through the drum and is linked with the drum through a bearing. The top of the inner chamber of the crushing barrel is fixedly connected, and a plurality of partitions are arranged inside the drum, and the plurality of partitions are all sleeved outside the second rotating rod and fixedly connected with the second rotating rod.
优选的,多个所述隔板顶部均设有转动机构,所述转动机构包括第二齿轮,所述第二齿轮底部两侧均固定连接有支撑柱,两个所述支撑柱底部均与隔板顶部固定连接。Preferably, a rotating mechanism is provided on the top of a plurality of partitions, and the rotating mechanism includes a second gear, and both sides of the bottom of the second gear are fixedly connected with supporting columns, and the bottoms of the two supporting columns are connected with the partitions. Fixed connection at the top of the board.
优选的,所述第二齿轮顶部设有转动块,所述转动块套设在第二转动杆外部并与第二转动杆通过轴承链接,所述转动块外部固定连接有多个第一连接杆,多个所述第一连接杆一端均通过轴承转动连接有第一齿轮,所述第一齿轮与第二齿轮啮合连接。Preferably, the top of the second gear is provided with a rotating block, the rotating block is sleeved on the outside of the second rotating rod and linked with the second rotating rod through a bearing, and the external of the rotating block is fixedly connected with a plurality of first connecting rods One ends of the plurality of first connecting rods are rotatably connected to first gears through bearings, and the first gears are engaged with the second gears.
优选的,所述转筒外部设有多个搅碎棒,多个所述搅碎棒一端均贯穿转筒并与转筒通过轴承链接,多个所述搅碎棒一端均第一齿轮固定连接。Preferably, a plurality of crushing rods are arranged outside the rotating drum, and one end of the plurality of crushing rods runs through the rotating drum and is linked with the rotating drum through a bearing, and one end of the plurality of crushing rods is fixedly connected to the first gear .
优选的,所述转筒外部两侧均固定连接有多个第一连接块,多个所述第一连接块之间均固定连接有第一刮条,所述第一刮条外侧与搅碎桶内壁相接触。Preferably, a plurality of first connecting blocks are fixedly connected to both sides of the exterior of the drum, and first scraping bars are fixedly connected between the plurality of first connecting blocks. The inner walls of the bucket are in contact.
优选的,所述转筒底部设有支撑环,所述支撑环套设在转筒底部外侧并与转筒通过轴承链接,所述支撑环外部两侧均固定连接有支撑杆,所述支撑杆一端与搅碎桶内壁底部固定连接。Preferably, a support ring is provided at the bottom of the rotating drum, and the supporting ring is sleeved on the outer side of the bottom of the rotating drum and is linked with the rotating drum through bearings. Both sides of the supporting ring are fixedly connected with supporting rods, and the supporting rods One end is fixedly connected with the bottom of the inner wall of the crushing bucket.
优选的,所述漏斗内部设有第三转动杆,所述第三转动杆顶部与转筒底部固定连接,所述第三转动杆底部延伸入出料口,所述第三转动杆底部固定连接有多个搅拌棒,所述第三转动杆外部两侧均固定连接有第二刮条,两个所述第二刮条一侧与漏斗内壁相接触。Preferably, a third rotating rod is provided inside the funnel, the top of the third rotating rod is fixedly connected to the bottom of the drum, the bottom of the third rotating rod extends into the discharge port, and the bottom of the third rotating rod is fixedly connected with A plurality of stirring rods, second scraping bars are fixedly connected to both sides of the third rotating rod, and one side of the two second scraping bars is in contact with the inner wall of the funnel.
优选的,所述转筒顶部设有传动组件,所述传动组件包括第二皮带轮,所述第二皮带轮套设在转筒顶部外侧并与转筒固定连接,所述搅碎桶外部设有第一皮带轮,所述第一皮带轮与第二皮带轮外部套设有皮带,所述皮带贯穿搅碎桶外部并与搅碎桶滑动连接,所述第一皮带轮底部固定连接有第一转动杆。Preferably, the top of the drum is provided with a transmission assembly, the transmission assembly includes a second pulley, the second pulley is sleeved on the outside of the top of the drum and is fixedly connected with the drum, and the outside of the crushing bucket is provided with a second pulley. A pulley, the first pulley and the second pulley are sheathed with a belt, the belt runs through the outside of the crushing barrel and is slidably connected with the crushing barrel, and the bottom of the first pulley is fixedly connected with a first rotating rod.
优选的,所述转筒外部一侧固定连接有支撑块,所述支撑块顶部固定连接有电机,所述电机输出端与第一转动杆底部固定连接。Preferably, a support block is fixedly connected to the outer side of the drum, a motor is fixedly connected to the top of the support block, and the output end of the motor is fixedly connected to the bottom of the first rotating rod.
优选的,所述转筒顶部设有传动组件,所述传动组件包括第二链条轮,所述第二链条轮套设在转筒顶部外侧并与转筒固定连接,所述搅碎桶外部设有第一链条轮,所述第一链条轮与第二链条轮外部套设有链条,所述链条与第一链条轮和第二链条轮啮合连接,所述链条贯穿搅碎桶外部并与搅碎桶滑动连接,所述第一链条轮底部固定连接有第一转动杆。Preferably, the top of the drum is provided with a transmission assembly, the transmission assembly includes a second chain wheel, the second chain wheel is sleeved on the outside of the top of the drum and is fixedly connected with the drum, and the outside of the crushing bucket is There is a first sprocket wheel, and a chain is sheathed outside the first sprocket wheel and the second sprocket wheel, and the chain is meshed with the first sprocket wheel and the second sprocket wheel. The crushing bucket is slidably connected, and the bottom of the first sprocket wheel is fixedly connected with a first rotating rod.
本实用新型的有益效果是:The beneficial effects of the utility model are:
1、本实用新型通过设置第一刮条来刮拭搅碎桶内壁,通过设置第二刮条来刮拭漏斗内壁,防止污泥粘附在搅碎桶内壁以及漏斗内壁,通过设置搅拌棒来搅动出料口防止在出料时污泥堵在出料口,提高出料效率,通过设置多个搅碎棒使破碎更加充分。1. The utility model scrapes the inner wall of the crushing barrel by setting the first scraper, and scrapes the inner wall of the funnel by setting the second scraper to prevent the sludge from adhering to the inner wall of the crushing barrel and the inner wall of the funnel. Agitate the discharge port to prevent sludge from being blocked in the discharge port during discharge, improve the discharge efficiency, and make the crushing more sufficient by setting multiple stirring rods.
2、本实用新型通过设置搅碎棒在转筒四周转动搅碎,通过交叉式搅碎,使搅碎更充分,通过设置搅碎棒在转筒四周转动搅碎的同时,搅碎棒也在自己转动,防止污泥粘附在搅碎棒表面,提高破碎效率。2. In the utility model, the crushing rods are set to rotate around the drum to crush, and the cross-type crushing is used to make the crushing more fully. When the crushing rods are set to rotate around the drum to crush, the crushing rods are also It rotates by itself to prevent the sludge from adhering to the surface of the mashing rod and improve the crushing efficiency.
附图说明Description of drawings
图1为本实用新型提供的整体结构示意图;Fig. 1 is the overall structure schematic diagram that the utility model provides;
图2为本实用新型提供的整体内部结构图;Fig. 2 is the overall internal structure figure provided by the utility model;
图3为本实用新型提供的破碎机构示意图;Fig. 3 is the schematic diagram of the crushing mechanism provided by the utility model;
图4为本实用新型提供的搅碎桶底部支撑结构图;Fig. 4 is a support structure diagram at the bottom of the crushing barrel provided by the utility model;
图5为本实用新型提供的转动结构示意图;Fig. 5 is a schematic diagram of the rotation structure provided by the utility model;
图6为本实用新型提供的第一齿轮与第二齿轮结构放大图;Figure 6 is an enlarged view of the structure of the first gear and the second gear provided by the utility model;
图7为本实用新型提供的实施例2结构示意图。Fig. 7 is a schematic structural diagram of
图中:1搅碎桶、2支撑架、3进料口、4出料口、5漏斗、6支撑块、7电机、8第一转动杆、9第一皮带轮、10第二皮带轮、11皮带、12转筒、13第一连接块、14第一刮条、15搅碎棒、16第二转动杆、17支撑杆、18第二刮条、19第三转动杆、20搅拌棒、21支撑环、22转动块、23第一连接杆、24第一齿轮、25第二齿轮、26隔板、27支撑柱、28第一链条轮、29第二链条轮、30链条。In the figure: 1 crushing bucket, 2 support frame, 3 feed inlet, 4 discharge outlet, 5 funnel, 6 support block, 7 motor, 8 first rotating rod, 9 first pulley, 10 second pulley, 11 belt , 12 drum, 13 first connecting block, 14 first scraping bar, 15 crushing rod, 16 second rotating rod, 17 support rod, 18 second scraping bar, 19 third rotating rod, 20 stirring rod, 21 support Ring, 22 rotating blocks, 23 first connecting rods, 24 first gears, 25 second gears, 26 dividing plates, 27 support columns, 28 first chain wheels, 29 second chain wheels, 30 chains.
具体实施方式detailed description
以下结合附图对本实用新型的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本实用新型,并不用于限定本实用新型。The preferred embodiments of the present utility model are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present utility model, and are not intended to limit the present utility model.
实施例1:Example 1:
参照附图1-6,本实用新型提供的一种污泥破碎机,包括搅碎桶1,所述搅碎桶1底部固定连接有多个支撑架2,所述搅碎桶1顶部开设有进料口3,所述搅碎桶1底部固定连接有漏斗5,所述漏斗5底部开设有出料口4,所述搅碎桶1内部版设有破碎机构;Referring to accompanying drawings 1-6, a sludge crusher provided by the utility model includes a crushing
所述破碎机构包括转筒12,所述转筒12内部通过轴承转动连接有第二转动杆16,所述第二转动杆16顶部贯穿转筒12并与转筒12通过轴承链接,所述第二转动杆16顶部与搅碎桶1内腔顶部固定连接,所述转筒12内部设有多个隔板26,多个所述隔板26均套设在第二转动杆16外部并与第二转动杆16固定连接,通过设置破碎机构方便破碎污泥。The crushing mechanism includes a
进一步地,多个所述隔板26顶部均设有转动机构,所述转动机构包括第二齿轮25,所述第二齿轮25底部两侧均固定连接有支撑柱27,两个所述支撑柱27底部均与隔板26顶部固定连接,通过设置转动机构来带动搅碎棒15来进行搅碎污泥。Further, a rotating mechanism is provided on the top of a plurality of
进一步地,所述第二齿轮25顶部设有转动块22,所述转动块22套设在第二转动杆16外部并与第二转动杆16通过轴承链接,所述转动块22外部固定连接有多个第一连接杆23,多个所述第一连接杆23一端均通过轴承转动连接有第一齿轮24,所述第一齿轮24与第二齿轮25啮合连接,通过设置第一齿轮24与第二齿轮25的啮合连接,实现搅碎棒15在转筒12四周转动时,搅碎棒15本身也在自转,增加破碎效果的同时也防止污泥粘附在搅碎棒15上。Further, the top of the
进一步地,所述转筒12外部设有多个搅碎棒15,多个所述搅碎棒15一端均贯穿转筒12并与转筒12通过轴承链接,多个所述搅碎棒15一端均第一齿轮24固定连接。Further, a plurality of crushing
进一步地,所述转筒12外部两侧均固定连接有多个第一连接块13,多个所述第一连接块13之间均固定连接有第一刮条14,所述第一刮条14外侧与搅碎桶1内壁相接触,通过设置第一刮条14外侧与搅碎桶1内壁相接触,通过第一刮条14来刮拭搅碎桶1内壁。Further, a plurality of first connecting
进一步地,所述转筒12底部设有支撑环21,所述支撑环21套设在转筒12底部外侧并与转筒12通过轴承链接,所述支撑环21外部两侧均固定连接有支撑杆17,所述支撑杆17一端与搅碎桶1内壁底部固定连接,通过设置支撑环21来支撑转筒12。Further, the bottom of the rotating
进一步地,所述漏斗5内部设有第三转动杆19,所述第三转动杆19顶部与转筒12底部固定连接,所述第三转动杆19底部延伸入出料口4,所述第三转动杆19底部固定连接有多个搅拌棒20,所述第三转动杆19外部两侧均固定连接有第二刮条18,两个所述第二刮条18一侧与漏斗5内壁相接触,通过设置第二刮条18一侧与漏斗5内壁相接触来刮拭漏斗5内壁。Further, the inside of the
进一步地,所述转筒12顶部设有传动组件,所述传动组件包括第二皮带轮10,所述第二皮带轮10套设在转筒12顶部外侧并与转筒12固定连接,所述搅碎桶1外部设有第一皮带轮9,所述第一皮带轮9与第二皮带轮10外部套设有皮带11,所述皮带11贯穿搅碎桶1外部并与搅碎桶1滑动连接,所述第一皮带轮9底部固定连接有第一转动杆8,通过设置传动组件来带动转筒12转动,从而带动搅碎棒15转动。Further, the top of the
进一步地,所述转筒12外部一侧固定连接有支撑块6,所述支撑块6顶部固定连接有电机7,所述电机7输出端与第一转动杆8底部固定连接。Further, a
本实用新型的使用过程如下:在使用本实用新型时,使用者首先将需要处理的污泥通过进料口3倒入搅碎桶1内部,通过电机7带动第一转动杆8转动,第一转动杆8带动第一皮带轮9转动,第一皮带轮9通过皮带11带动第二皮带轮10转动,第二皮带轮10带动转筒12转动,当转筒12转动时会带动搅碎棒15转动,由于第二转动杆16与搅碎桶1内腔顶部固定连接,所述当转筒12转动时,第二转动杆16是不转动的,由于隔板26与第二转动杆16固定连接,所以隔板26也不转,第二齿轮25与隔板26之间通过支撑柱27固定连接,所以第二齿轮25也是固定不动的,由于转动块22与第二转动杆16通过轴承转动连接,搅碎棒15与第一齿轮24固定连接,第一齿轮24与第一连接杆23通过轴承链接,所以当转筒12带动搅碎棒15转动时,第一齿轮24也会在第二齿轮25四周转动,同时搅碎棒15也在自转,通过转筒12带动搅碎棒15转动搅碎以及自转搅碎,使搅碎更加充分,通过漏斗5将处理好的污泥通过出料口4排出,通过第一刮条14与第二刮条18来刮拭干净搅碎桶1与漏斗5内壁,通过搅拌棒20来搅拌出料口4,防止出料口4堵塞。The use process of the utility model is as follows: when using the utility model, the user first pours the sludge to be processed into the inside of the crushing
实施例2:Example 2:
参照附图7,本实用新型提供的一种污泥破碎机,与实施例1不同的是,所述转筒12顶部设有传动组件,所述传动组件包括第二链条轮29,所述第二链条轮29套设在转筒12顶部外侧并与转筒12固定连接,所述搅碎桶1外部设有第一链条轮28,所述第一链条轮28与第二链条轮29外部套设有链条30,所述链条30与第一链条轮28和第二链条轮29啮合连接,所述链条30贯穿搅碎桶1外部并与搅碎桶1滑动连接,所述第一链条轮28底部固定连接有第一转动杆8。Referring to accompanying drawing 7, the sludge crusher provided by the utility model is different from the
使用过程如下:在使用本实用新型时,使用者首先将需要处理的污泥通过进料口3倒入搅碎桶1内部,通过电机7带动第一转动杆8转动,第一转动杆8带动第一链条轮28转动,第一链条轮28通过链条30带动第二链条轮29转动,第二链条轮29带动转筒12转动,当转筒12转动时会带动搅碎棒15转动,通过设置链条30带动第一链条轮28与第二链条轮29转动,提高传动的稳定性。The use process is as follows: When using the utility model, the user first pours the sludge to be processed into the inside of the crushing
以上所述,仅是本实用新型的较佳实施例,任何熟悉本领域的技术人员均可能利用上述阐述的技术方案对本实用新型加以修改或将其修改为等同的技术方案。因此,依据本实用新型的技术方案所进行的任何简单修改或等同置换,尽属于本实用新型要求保护的范围。The above are only preferred embodiments of the present utility model, and any person skilled in the art may use the above-mentioned technical solutions to modify the present utility model or modify it into an equivalent technical solution. Therefore, any simple modification or equivalent replacement made according to the technical solution of the utility model belongs to the protection scope of the utility model.
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Denomination of utility model: A sludge crusher Granted publication date: 20221223 Pledgee: Jinan Rural Commercial Bank Co.,Ltd. Licheng sub branch Pledgor: Jinan chengran Environmental Protection Technology Co.,Ltd. Registration number: Y2025980011043 |