CN218096010U - Coal-saving device for boiler - Google Patents
Coal-saving device for boiler Download PDFInfo
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- CN218096010U CN218096010U CN202222315893.1U CN202222315893U CN218096010U CN 218096010 U CN218096010 U CN 218096010U CN 202222315893 U CN202222315893 U CN 202222315893U CN 218096010 U CN218096010 U CN 218096010U
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Abstract
Description
技术领域technical field
本实用新型涉及锅炉设备技术领域,具体涉及一种锅炉省煤装置。The utility model relates to the technical field of boiler equipment, in particular to a boiler coal-saving device.
背景技术Background technique
锅炉是一种能量转换设备,向锅炉输入煤等燃料,经过锅炉转换,向外输出具有一定热能的热水或蒸汽,在生产中若将锅炉中产生的烟气直接排放到空气中,则锅炉内许多热量都被烟气带走,造成大量的能源浪费,因此生产中都会安装有省煤器吸收烟气的余热,减少资源的浪费。The boiler is a kind of energy conversion equipment. Fuel such as coal is input into the boiler, and after conversion by the boiler, hot water or steam with a certain amount of heat energy is output outside. If the flue gas generated in the boiler is directly discharged into the air during production, the boiler A lot of heat inside is taken away by the flue gas, resulting in a lot of energy waste, so an economizer will be installed in the production to absorb the waste heat of the flue gas and reduce the waste of resources.
在实际使用时,烟气中还有大量的灰尘,省煤器内负责热交换的簧片多而密集,容易被灰尘覆盖,灰尘积累过多会出现堵塞,影响气体流通,同时也会降低热交换的效率,影响省煤器吸收余热的能力,而且在实际使用时,省煤器内的气体和液体都在快速流动,气体的温度可能还没有完全降低就以排出省煤器,无法完全吸收余热,会造成一定的浪费,且气体往往通过一个进气口通入省煤器。然后在省煤器中缓慢向周边扩散,此过程中位于省煤器上端周边的水管会无法与热气流充分接触,影响吸热余热的效率。In actual use, there is still a large amount of dust in the flue gas. The reeds responsible for heat exchange in the economizer are many and dense, and are easily covered by dust. Excessive accumulation of dust will cause blockage, affect gas circulation, and reduce heat. The efficiency of the exchange affects the ability of the economizer to absorb waste heat, and in actual use, the gas and liquid in the economizer are flowing rapidly, and the temperature of the gas may not be completely lowered before being discharged from the economizer, which cannot be completely absorbed Waste heat will cause a certain amount of waste, and the gas is often passed into the economizer through an air inlet. Then spread slowly to the periphery in the economizer. During this process, the water pipes located around the upper end of the economizer will not be able to fully contact the hot air flow, which will affect the efficiency of heat absorption and waste heat.
实用新型内容Utility model content
(一)解决的技术问题(1) Solved technical problems
针对现有技术的不足,本实用新型提供了一种锅炉省煤装置。Aiming at the deficiencies of the prior art, the utility model provides a boiler coal-saving device.
(二)技术方案(2) Technical solution
为了实现上述目的,本实用新型提供如下技术方案:一种锅炉省煤装置,包括底座,所述底座上设有第一省煤器和第二省煤器,所述第一省煤器一端设有除尘箱,所述除尘箱一端设有进风管,另一端设有第一导风管,所述第一省煤器上端和第二省煤器上端均设有分流箱,所述第一导风管另一端与第一省煤器上的分流箱连通,所述第一省煤器与第二省煤器上的分流箱之间设有第二导风管,所述第二省煤器另一端设有出风管,所述第一省煤器一端设有出水管,所述第二省煤器一端设有进水管,所述第一省煤器和第二省煤器之间设有导水管。In order to achieve the above purpose, the utility model provides the following technical solutions: a boiler economizer, including a base, the base is provided with a first economizer and a second economizer, and one end of the first economizer is set There is a dust removal box, one end of the dust removal box is provided with an air inlet pipe, and the other end is provided with a first air guide pipe, the upper end of the first economizer and the upper end of the second economizer are both equipped with a splitter box, the first The other end of the air guide pipe communicates with the splitter box on the first economizer, and a second air guide pipe is provided between the first economizer and the splitter box on the second economizer, and the second economizer The other end of the economizer is provided with an air outlet pipe, one end of the first economizer is provided with a water outlet pipe, and one end of the second economizer is provided with a water inlet pipe, between the first economizer and the second economizer With aqueduct.
优选的,所述除尘箱内设有安装框,所述安装框与除尘箱滑动连接,所述安装框内设有滤尘网,所述滤尘网倾斜设置,便于清理滤尘网,保证除尘能力稳定。Preferably, the dust removal box is provided with an installation frame, and the installation frame is slidingly connected with the dust removal box, and the installation frame is provided with a dust filter, and the dust filter is installed at an inclination, which is convenient for cleaning the dust filter and ensures stable dust removal ability.
在进一步中优选的是,所述除尘箱内开设有集尘槽,所述集尘槽内滑动连接设有集尘盒,便于及时收集并清理灰尘,防止灰尘堵塞设备。In a further aspect, it is preferable that a dust collection tank is provided in the dust collection tank, and a dust collection box is slidably connected in the dust collection tank, so as to facilitate timely collection and cleaning of dust and prevent dust from clogging the equipment.
在进一步中优选的是,所述集尘盒一端和安装框一端均设有拉动板,所述除尘箱上开设有与拉动板对应的拉动口,所述拉动板一端设有把手,方便将安装框和集尘盒取出,方便使用。It is further preferred that a pulling plate is provided at one end of the dust collection box and one end of the installation frame, a pulling port corresponding to the pulling plate is provided on the dust removal box, and a handle is provided at one end of the pulling plate to facilitate the installation The frame and dust box are taken out for easy access.
在进一步中优选的是,所述拉动板一侧设有密封条,所述除尘箱在拉动口处开设有与密封条对应的密封槽,提供密封能力,避免气体泄露。In a further preferred embodiment, a sealing strip is provided on one side of the pulling plate, and a sealing groove corresponding to the sealing strip is provided at the pulling opening of the dust removal box to provide sealing ability and avoid gas leakage.
在进一步中优选的是,所述分流箱内设有数个分流块,所述分流箱下端设有数个分流管,且分流管等间距均匀分布,所述第一省煤器和第二省煤器上均开设有与分流管对应的入流口,使气体更容易的分流,与第一省煤器和第二省煤器内的簧片更好的接触。In a further aspect, it is preferable that several shunt blocks are arranged in the shunt box, and several shunt pipes are arranged at the lower end of the shunt box, and the shunt pipes are equally spaced and uniformly distributed, and the first economizer and the second economizer There are inlets corresponding to the shunt pipes on both sides, so that the gas can be split more easily and better contact with the reeds in the first economizer and the second economizer.
在进一步中优选的是,所述第一导风管和第二导风管上均设有止逆气阀,所述导水管上设有止逆水阀,避免气体或液体回流,保证加热的稳定。Further preferably, the first air guide pipe and the second air guide pipe are provided with non-return air valves, and the water guide pipes are provided with non-reverse water valves to avoid backflow of gas or liquid and ensure the stability of heating .
(三)有益效果(3) Beneficial effects
与现有技术相比,本实用新型提供了一种锅炉省煤装置,具备以下有益效果:Compared with the prior art, the utility model provides a boiler coal-saving device, which has the following beneficial effects:
1.本实用新型通过设置除尘箱和滤尘网在烟气进入省煤器前对其中的烟尘进行过滤,并通过集尘盒收集,使烟气变为干净的气体流入省煤器中,避免灰尘堵塞省煤器内部,保证省煤器的通畅和吸收热量,使省煤器稳定的工作,并且通过安装框以及拉动板和拉动口配合,方便滤尘网和集尘盒的拆卸清理。1. The utility model filters the flue dust before the flue gas enters the economizer by setting the dust removal box and the dust filter net, and collects it through the dust collection box, so that the flue gas becomes clean gas and flows into the economizer to avoid dust Block the inside of the economizer to ensure the smoothness of the economizer and absorb heat, so that the economizer can work stably, and cooperate with the installation frame, pull plate and pull port to facilitate the disassembly and cleaning of the dust filter and dust box.
2.本实用新型通过设置第一省煤器和第二省煤器分两次进行余热吸收,通过第二导风管和导水管将第一省煤器和第二省煤器连接成一起,使被第一省煤器吸收余热后的烟气进入第二省煤器继续被吸收余热,将残余的热量对还未被加热的水进行预热,减少热量的浪费。2. The utility model carries out waste heat absorption twice by setting the first economizer and the second economizer, and connects the first economizer and the second economizer together through the second air guide pipe and water guide pipe, The flue gas after being absorbed by the first economizer enters the second economizer to continue to absorb the waste heat, and the residual heat is used to preheat the unheated water to reduce the waste of heat.
3.本实用新型通过设置分流箱,在气体进入第一省煤器和第二省煤器前将气体分流,通过分流块将一股气体分成多股气流,使气体扩散,通过分流管与入流口配合使气体均匀的进入第一省煤器和第二省煤器内,使热气流与第一省煤器和第二省煤器内部充分接触,保证热交换的高效进行。3. The utility model divides the gas flow before the gas enters the first economizer and the second economizer by setting a shunt box, and divides a gas flow into multiple airflows through the shunt block, so that the gas diffuses, and passes through the shunt pipe and the inflow The mouth is matched to make the gas enter the first economizer and the second economizer evenly, so that the hot air flow can fully contact with the inside of the first economizer and the second economizer, so as to ensure the efficient heat exchange.
附图说明Description of drawings
图1为本实用新型中一种锅炉省煤装置正面结构示意图;Fig. 1 is a schematic diagram of the front structure of a boiler coal-saving device in the utility model;
图2为本实用新型中第一省煤器与第二省煤器间配合结构示意图;Fig. 2 is a schematic diagram of the coordination structure between the first economizer and the second economizer in the utility model;
图3为本实用新型中分流箱与分流块配合结构剖视图;Fig. 3 is a sectional view of the cooperation structure of the splitter box and the splitter block in the utility model;
图4为本实用新型中除尘箱结构示意图;Fig. 4 is a schematic structural view of the dust removal box in the utility model;
图5为本实用新型中除尘箱内部与滤尘网配合结构剖视图;Fig. 5 is a cross-sectional view of the cooperation structure between the inside of the dust removal box and the dust filter in the utility model;
图6为本实用新型中集尘盒结构示意图。Fig. 6 is a schematic diagram of the structure of the dust collecting box in the present invention.
图中:1、底座;2、第一省煤器;3、第二省煤器;4、除尘箱;5、进风管;6、第一导风管;7、分流箱;8、第二导风管;9、出风管;10、出水管;11、进水管;12、导水管;13、安装框;14、滤尘网;15、集尘槽;16、集尘盒;17、拉动板;18、拉动口;19、把手;20、密封条;21、密封槽;22、分流块;23、分流管;24、入流口;25、止逆气阀;26、止逆水阀。In the figure: 1. Base; 2. First economizer; 3. Second economizer; 4. Dust removal box; 5. Air inlet pipe; 6. First air guide pipe; 7. Splitter box; Two air guide pipes; 9, air outlet pipe; 10, water outlet pipe; 11, water inlet pipe; 12, water guide pipe; 13, installation frame; 14, dust filter net; 15, dust collection tank; 16, dust collection box; 17, Pull plate; 18, pull port; 19, handle; 20, sealing strip; 21, sealing groove; 22, shunt block; 23, shunt pipe; 24, inlet;
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
实施例1:Example 1:
请参阅图1和图2,一种锅炉省煤装置,包括底座1,底座1上设有第一省煤器2和第二省煤器3,第一省煤器2一端设有除尘箱4,除尘箱4一端设有进风管5,另一端设有第一导风管6,第一省煤器2上端和第二省煤器3上端均设有分流箱7,第一导风管6另一端与第一省煤器2上的分流箱7连通,第一省煤器2与第二省煤器3上的分流箱7之间设有第二导风管8,第二省煤器3另一端设有出风管9,第一省煤器2一端设有出水管10,第二省煤器3一端设有进水管11,第一省煤器2和第二省煤器3之间设有导水管12。Please refer to Figure 1 and Figure 2, a coal saving device for a boiler, including a
请参阅图1、图4、图5和图6,在本实施例中,除尘箱4内设有安装框13,安装框13与除尘箱4滑动连接,安装框13内设有滤尘网14,滤尘网14倾斜设置,除尘箱4内开设有集尘槽15,集尘槽15内滑动连接设有集尘盒16,集尘盒16一端和安装框13一端均设有拉动板17,除尘箱4上开设有与拉动板17对应的拉动口18,拉动板17一端设有把手19,拉动板17一侧设有密封条20,除尘箱4在拉动口18处开设有与密封条20对应的密封槽21,通过滤尘网14提供过滤能力,将烟气中的灰尘拦下,且斜向设置的滤尘网14不易被灰尘附着,使灰尘落在集尘槽15内的集尘盒16内,通过把手19带动拉动板17移动,将集尘盒16和安装框13从拉动口18拉出,清理滤尘网14和集尘盒16内的灰尘,然后将其装回,使密封条20与密封槽21接触配合形成密封空间,避免工作时气体泄露。Referring to Fig. 1, Fig. 4, Fig. 5 and Fig. 6, in the present embodiment, an
请参阅图1-3,在本实施例中,分流箱7内设有数个分流块22,分流箱7下端设有数个分流管23,且分流管23等间距均匀分布,第一省煤器2和第二省煤器3上均开设有与分流管23对应的入流口24,气体进入分流箱7内,与分流块22接触,在数个分流块22的引导下分散,最后从不同的分流管23离开分流箱7,从入流口24进入第一省煤器2和第二省煤器3内。Please refer to Fig. 1-3, in this embodiment, there are
请参阅图1,在本实施例中,第一导风管6和第二导风管8上均设有止逆气阀25,导水管12上设有止逆水阀26,止逆气阀25防止气流回流,止逆水阀26防止水流回流,保证气流的温度越来越低,水流的温度越来高,保证热交换,吸收余热能力的稳定。Please refer to Fig. 1, in the present embodiment, the first
实施例2:Example 2:
请参阅图1-6,使用设备时,使出水管10与锅炉连通,从进水管11向第二省煤器3供水,水经过第二省煤器3后通过导水管12流入第一省煤器2,然后从出水管10流向锅炉,将进风管5与锅炉的烟气出口接通,向进风管5内提供烟气,烟气沿进风管5流入除尘箱4内,通过滤尘网14提供过滤能力,将烟气中的灰尘拦下,且斜向设置的滤尘网14不易被灰尘附着,使灰尘落受重力影响向集尘槽15下落,落在集尘盒16内,穿过滤尘网14的气体离开除尘箱4,从第一导风管6流向第一省煤器2上的分流箱7内,气体与分流块22接触,在数个分流块22的依次引导下逐渐分散,最后从不同的分流管23中离开分流箱7,从入流口24进入第一省煤器2内,与经过第一省煤器2的水进行热交换,将一部分热量传递给水,然后气体沿第二导风管8流向第二省煤器3上的分流箱7内,经过分流箱7的分流进第二省煤器3内,与第二省煤器3内的水进行热交换,通过水吸收气体的余热,第一省煤器2与第二省煤器3配合,经过第一省煤器2内热交换的气体温度较低,对第二省煤器3内的常温水进行预热,使第二省煤器3内的水温度升高一部分然后进入第一省煤器2,再由第一省煤器2内温度较高的气体加热,保证气体余热回收的质量。Please refer to Figure 1-6. When using the equipment, connect the
实施例3:Example 3:
请参阅图1、图4、图5和图6,基于上述实施例2,在设备工作时,止逆气阀25防止气流回流,止逆水阀26防止水流回流,保证气流的温度越来越低,水流的温度越来高,保证热交换,吸收余热能力的稳定,在设备工作结束或除尘箱4内灰尘过多时,需要清理除尘箱4内的灰尘,通过把手19带动拉动板17移动,将集尘盒16和安装框13从拉动口18拉出,安装框13带动滤尘网14一起离开除尘箱4,清理滤尘网14和集尘盒16上的的灰尘,然后将其装回,安装时使密封条20与密封槽21接触配合形成密封空间,避免工作时气体泄露。Please refer to Fig. 1, Fig. 4, Fig. 5 and Fig. 6, based on the above-mentioned
上文中提到的全部方案中,涉及两个部件之间连接的可以根据实际情况选择焊接、螺栓和螺母配合连接、螺栓或螺钉连接或者其他公知的连接方式,在此不一一赘述,上文中凡是涉及有写固定连接的,优选考虑是焊接,尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。In all the schemes mentioned above, those involving the connection between the two components can choose welding, bolt and nut fit connection, bolt or screw connection or other known connection methods according to the actual situation, so I won’t go into details here. Where there is a fixed connection with writing, the preferred consideration is welding. Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that without departing from the principle and spirit of the present invention Various changes, modifications, substitutions and variations are possible to these embodiments, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222315893.1U CN218096010U (en) | 2022-08-30 | 2022-08-30 | Coal-saving device for boiler |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222315893.1U CN218096010U (en) | 2022-08-30 | 2022-08-30 | Coal-saving device for boiler |
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| CN218096010U true CN218096010U (en) | 2022-12-20 |
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| CN202222315893.1U Expired - Fee Related CN218096010U (en) | 2022-08-30 | 2022-08-30 | Coal-saving device for boiler |
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2022
- 2022-08-30 CN CN202222315893.1U patent/CN218096010U/en not_active Expired - Fee Related
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