CN218093571U - Integrated mechanical seal for double-suction pump - Google Patents
Integrated mechanical seal for double-suction pump Download PDFInfo
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- CN218093571U CN218093571U CN202222255753.XU CN202222255753U CN218093571U CN 218093571 U CN218093571 U CN 218093571U CN 202222255753 U CN202222255753 U CN 202222255753U CN 218093571 U CN218093571 U CN 218093571U
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Abstract
本实用新型提供了一种双吸泵用集装式机械密封,包括轴套、压盖,轴套的一端配装有动环,压盖近动环的一端配装有静环,静环远离压盖的一端动环沿周向可旋转的抵接,压盖近动环一端内侧设有第一安装槽,静环的一端可滑动的配装于第一安装槽内,且第一安装槽的底部与静环之间设有弹性补偿组件,压盖另一端的端面上可拆卸的连接有多个沿周向分布的限位块,轴套的外壁上设有限位槽,各限位块的径向内端均插装配合在限位槽内;压盖远离静环一端的径向内侧还设有节流环,且压盖远离静环的一端设有用于轴向限位节流环的压板。本实用新型公开的一种双吸泵用集装式机械密封,结构简单,拆装方便,密封性能稳定,且使用寿命长。
The utility model provides a packaged mechanical seal for a double-suction pump, which includes a shaft sleeve and a gland. The moving ring at one end of the gland is rotatably abutted in the circumferential direction, and a first installation groove is provided on the inner side of one end of the gland near the moving ring, and one end of the static ring is slidably fitted in the first installation groove, and the first installation groove There is an elastic compensating component between the bottom of the cover and the static ring. The end surface of the other end of the gland is detachably connected with a plurality of limit blocks distributed along the circumference. The outer wall of the sleeve is provided with a limit groove. Each limit block The radial inner ends of the glands are inserted and fitted in the limit groove; the radial inner side of the gland away from the static ring is also provided with a throttling ring, and the end of the gland far away from the static ring is provided with an axial limit throttling ring platen. The utility model discloses a packaged mechanical seal for a double-suction pump, which has the advantages of simple structure, convenient assembly and disassembly, stable sealing performance and long service life.
Description
技术领域technical field
本实用新型涉及机械密封技术领域,具体而言,涉及一种双吸泵用集装式机械密封。The utility model relates to the technical field of mechanical seals, in particular to a cartridge-type mechanical seal for double-suction pumps.
背景技术Background technique
机械密封是一种旋转机械的轴封装置。比如离心泵、离心机、反应釜和压缩机等设备。由于转动轴贯穿在设备内外,这样轴与设备之间存在一个圆周间隙,设备中的介质通过该间隙向外泄漏,如果设备内压力低于大气压,则空气向设备内泄漏,因此必须有一个阻止泄漏的轴封装置。轴封的种类很多,由于机械密封具有泄漏量少和寿命长等优点,所以机械密封是在这些设备最主要的轴密封方式。A mechanical seal is a shaft seal device for a rotating machine. Such as centrifugal pumps, centrifuges, reactors and compressors and other equipment. Since the rotating shaft runs through the inside and outside of the equipment, there is a circumferential gap between the shaft and the equipment, and the medium in the equipment leaks out through this gap. If the pressure inside the equipment is lower than atmospheric pressure, the air leaks into the equipment, so there must be a stop Leaking shaft seal. There are many types of shaft seals. Because mechanical seals have the advantages of less leakage and long life, mechanical seals are the most important shaft sealing method in these equipments.
双吸泵作为离心泵的一种重要形式,因其具有扬程高,流量大等特点,广泛用于工业、城市给水、排水、亦可用与农田、果园排灌、供输送清水或物理及化学性质类似清水的其他液体之用。目前应用于双吸泵结构中的机械密封大部分为散装式结构,即安装时分别安装动环组件、静环组件,固定压盖等结构,导致安装过程复杂,并且容易在安装过程中发生密封面的磕碰,从而导致密封失效;这种散装式结构由于需要现场逐个部件安装,如果安装人员不注意还会出现零部件漏装的情况;并且这种散装式结构后期维护时拆卸也麻烦,使用过程中许用PV值也相对较低,导致部分高压高转速工况中机械密封使用寿命下降。As an important form of centrifugal pump, double-suction pump is widely used in industry, urban water supply and drainage because of its high lift and large flow rate. Water and other liquids. Most of the mechanical seals currently used in double-suction pump structures are bulk structures, that is, the moving ring components, static ring components, and fixed glands are installed separately during installation, which makes the installation process complicated and prone to sealing during installation. The bumping of the surface will cause the seal to fail; this bulk structure needs to be installed on site one by one, if the installer does not pay attention, parts will be missing; and this bulk structure will be troublesome to disassemble in the later maintenance. The allowable PV value in the process is also relatively low, resulting in a decrease in the service life of the mechanical seal in some high-pressure and high-speed operating conditions.
实用新型内容Utility model content
本实用新型解决的问题是:克服现有技术中的至少一个缺陷,提供一种双吸泵用集装式机械密封,结构简单,拆装方便,密封性能稳定。The problem to be solved by the utility model is: to overcome at least one defect in the prior art, and to provide a packaged mechanical seal for a double-suction pump, which has a simple structure, convenient assembly and disassembly, and stable sealing performance.
为解决上述问题,本实用新型提供一种双吸泵用集装式机械密封,包括轴套以及套装在所述轴套外部的压盖,所述轴套的一端配装有动环,所述压盖近所述动环的一端配装有静环,所述静环远离所述压盖的一端与所述动环沿周向可旋转的抵接,所述压盖近所述动环的一端的径向内侧设有第一安装槽,所述静环的一端可滑动的配装于所述第一安装槽内,且所述第一安装槽的底部与所述静环之间设有弹性补偿组件,所述压盖另一端的端面上可拆卸的连接有多个沿周向分布的限位块,所述轴套的外壁上设有限位槽,各所述限位块的径向内端均插装配合在所述限位槽内;所述压盖远离所述静环一端的径向内侧还设有第二安装槽,所述第二安装槽内设有节流环,且所述压盖远离所述静环的一端设有用于轴向限位所述节流环的压板。In order to solve the above problems, the utility model provides a cartridge mechanical seal for double-suction pumps, which includes a shaft sleeve and a gland sleeved on the outside of the shaft sleeve. One end of the shaft sleeve is equipped with a moving ring. The end of the gland close to the moving ring is equipped with a static ring, and the end of the static ring away from the gland is in rotatable contact with the moving ring along the circumferential direction, and the end of the gland near the moving ring The radial inner side of one end is provided with a first installation groove, and one end of the stationary ring is slidably fitted in the first installation groove, and a bottom of the first installation groove and the stationary ring is provided with a Elastic compensation assembly, the end surface of the other end of the gland is detachably connected with a plurality of limit blocks distributed along the circumferential direction, the outer wall of the sleeve is provided with limit grooves, the radial direction of each limit block The inner ends are all inserted and fitted in the limiting groove; the gland is further provided with a second installation groove on the radial inner side of the end away from the static ring, and a throttling ring is arranged in the second installation groove, and The end of the gland away from the static ring is provided with a pressure plate for axially limiting the throttle ring.
本实用新型与现有技术相比,有益之处在于:Compared with the prior art, the utility model is beneficial in that:
本实用新型的机械密封结构为简易集装式结构,应用于双吸泵,主要用于替代现有的散装部件式机械密封,集装的结构在拆装时都是采用整装整拆的形式,不需要单个部件逐个安装,有效提高安装效率,而且能够避免零部件漏装、错装的情况发生;并且该集装式机械密封结构中采用的是静环补偿式结构,使得在运转过程中弹性补偿件不受旋转部件的影响,从而保证更加平稳的弹性补偿性能,即保证密封性能的稳定;另外的,此结构中还设置了节流环,当主密封磨面发生泄漏时,节流环能够起到临时密封介质的作用,防止介质直接泄漏至大气端,为机械密封的维修更换提供了缓冲时间。The mechanical seal structure of the utility model is a simple assembly structure, which is applied to double-suction pumps and is mainly used to replace the existing mechanical seals in bulk. The assembly structure is in the form of complete assembly and disassembly , does not need to install individual components one by one, which can effectively improve the installation efficiency, and can avoid the occurrence of missing and wrong installation of parts; and the structure of the cartridge mechanical seal adopts a static ring compensation structure, so that during operation The elastic compensator is not affected by the rotating parts, so as to ensure a more stable elastic compensation performance, that is, to ensure the stability of the sealing performance; in addition, this structure is also equipped with a throttle ring, when the main seal grinding surface leaks, the throttle ring It can temporarily seal the medium, prevent the medium from leaking directly to the atmosphere, and provide a buffer time for the maintenance and replacement of the mechanical seal.
作为改进的,所述节流环的一端与所述压板抵接,所述第二安装槽的底部与所述节流环的另一端之间设有弹性件,且所述节流环与所述压板相抵接的端面均为抛光密封面。上述改进结构中,压板结构实现了节流环的轴向限位,并且节流环端面与压板端面均为抛光密封面,在弹性件的作用下,保证平稳的密封性能,即防止密封磨面发生泄漏,使得介质从节流环处泄漏至大气端。As an improvement, one end of the choke ring abuts against the pressure plate, an elastic member is provided between the bottom of the second installation groove and the other end of the choke ring, and the choke ring is in contact with the pressure plate. The abutting end surfaces of the pressure plates are all polished sealing surfaces. In the above improved structure, the pressure plate structure realizes the axial limit of the choke ring, and the end face of the choke ring and the end face of the pressure plate are both polished sealing surfaces. Leakage occurs, allowing the medium to leak from the orifice ring to the atmosphere.
再改进的,所述第二安装槽底部设有第一防转销,所述节流环上开设有与所述第一防转销相配合的第一防转销槽。上述改进结构中,第一防转销设置使得节流环在收到周向作用力时能够保持平稳,避免节流环在机械密封运转过程中发生位置偏移,保证其端面与压板端面密封的稳定性。As a further improvement, a first anti-rotation pin is provided at the bottom of the second installation groove, and a first anti-rotation pin groove matching the first anti-rotation pin is opened on the throttle ring. In the above improved structure, the setting of the first anti-rotation pin enables the choke ring to remain stable when it receives the circumferential force, avoiding the positional deviation of the choke ring during the operation of the mechanical seal, and ensuring the seal between its end face and the end face of the pressure plate stability.
再改进的,所述弹性件包括多个第一弹簧,所述第二安装槽底部设有多个沿周向均分的第一弹簧孔,各所述第一弹簧的一端配装在所述第一弹簧孔内且端部与第一弹簧孔底部相抵接,各所述第一弹簧的另一端与所述节流环远离所述压板的一端相抵接。上述改进结构中,采用多个第一弹簧昨天弹性件,可以使得作用在节流环端面上端的作用力更加的平稳,通过弹性力驱使节流环与压板端面相抵紧,同时还具有一定的缓冲效果,避免节流环损坏。As a further improvement, the elastic member includes a plurality of first springs, and the bottom of the second installation groove is provided with a plurality of first spring holes equally divided along the circumferential direction, and one end of each of the first springs is fitted on the first spring. The end of each first spring is in contact with the bottom of the first spring hole, and the other end of each first spring is in contact with the end of the throttle ring away from the pressure plate. In the above improved structure, multiple first springs and elastic parts are used, which can make the force acting on the end surface of the choke ring more stable, and the choke ring is driven by the elastic force against the end surface of the pressure plate, and it also has a certain buffer. effect, to avoid damage to the throttle ring.
再改进的,所述节流环的周向外壁与所述第二安装槽的周向侧壁之间留有收集通道,且所述压盖的侧壁上开设有沿径向连通至所述收集通道的集液孔,所述集液孔的外端连接有堵头。上述改进结构中,通过收集通道、集液孔的设置可以实现泄漏液的轻松、便捷式收集。As a further improvement, there is a collection channel between the peripheral outer wall of the throttle ring and the peripheral side wall of the second installation groove, and the side wall of the gland is opened to communicate with the The liquid collecting hole of the collecting channel, the outer end of the liquid collecting hole is connected with a plug. In the above improved structure, easy and convenient collection of leakage liquid can be realized through the setting of the collection channel and the liquid collection hole.
再改进的,所述弹性补偿组件包括多个第二弹簧,所述第一安装槽的底部设有多个沿周向均布的第二弹簧孔,各所述第二弹簧的一端对应的配装在各所述第二弹簧孔内且端部与第二弹簧孔底部相抵接,且各所述第二弹簧的另一端与所述静环远离所述动环的一端抵接。上述改进结构中,弹性补偿件选用多个第二弹簧,补偿力更加平稳;并且通过第二弹簧孔实现各第二弹簧的定位,进一步增强第二弹簧伸缩时的稳定性,同时还能方便第二弹簧的安装定位。As a further improvement, the elastic compensating assembly includes a plurality of second springs, and the bottom of the first installation groove is provided with a plurality of second spring holes uniformly distributed along the circumferential direction, and one end of each second spring is correspondingly fitted in the The end of each of the second spring holes is in contact with the bottom of the second spring hole, and the other end of each of the second springs is in contact with an end of the stationary ring away from the moving ring. In the above improved structure, multiple second springs are selected for the elastic compensator, and the compensation force is more stable; and the positioning of each second spring is realized through the second spring hole, which further enhances the stability of the second spring when it expands and contracts, and at the same time facilitates the second spring. The installation and positioning of the second spring.
再改进的,所述静环远离所述动环的一端还设有垫片,所述垫片的一端与所述静的一端相抵接,各所述第二弹簧远离所述弹簧孔的一端均与所述垫片的另一端相抵接。上述改进结构中,垫片结构的设置有效提升了各个第二弹簧在工作状态下的平稳性,从而保证机械密封的密封性能稳定。As a further improvement, a gasket is provided at the end of the static ring away from the moving ring, and one end of the gasket abuts against the static end, and each of the ends of the second springs away from the spring hole is abut against the other end of the washer. In the above improved structure, the arrangement of the gasket structure effectively improves the stability of each second spring in the working state, thereby ensuring the stable sealing performance of the mechanical seal.
再改进的,所述垫片远离所述静环的一端设有多个沿其周向均分的定位销,各所述定位销分别穿过各所述第二弹簧直至滑动插装在对应的第二弹簧孔内;所述垫片近所述静环的一端设有第二防转销,所述静环远离所述动一端设有与所述第二防转销配装的第二防转销槽。上述改进结构中,定位销以及第二放转销的设置实现了静环的周向防转,并且定位销插装在第二弹簧内孔中,还能起到定位弹簧的作用,使得第二弹簧在压缩时具有更好的稳定性。As a further improvement, the end of the gasket away from the static ring is provided with a plurality of positioning pins that are evenly divided along its circumference, and each of the positioning pins passes through each of the second springs until it is slidably inserted into the corresponding second spring. In the spring hole; the end of the gasket near the static ring is provided with a second anti-rotation pin, and the end of the static ring away from the moving end is provided with a second anti-rotation pin matched with the second anti-rotation pin groove. In the above improved structure, the setting of the positioning pin and the second release pin realizes the circumferential anti-rotation of the stationary ring, and the positioning pin is inserted in the inner hole of the second spring, which can also function as a positioning spring, so that the second The spring has better stability when compressed.
附图说明Description of drawings
图1为本实用新型的双吸泵用集装式机械密封安装于转轴的结构示意图;Fig. 1 is a structural schematic diagram of a double-suction pump with a cartridge mechanical seal installed on a rotating shaft of the present invention;
图2为图1中的X处放大结构图。FIG. 2 is an enlarged structure diagram at X in FIG. 1 .
附图标记说明:Explanation of reference signs:
1、轴套;1.1、限位槽;1.2、安装凸台;1.2.1、动环安装槽;2、压盖;2.1、第一安装槽;2.2、第二安装槽;2.3、第一弹簧孔;2.4、集液孔;2.5、第二弹簧孔;3、动环;4、静环;4.1、第二防转销槽;5、限位块;6、节流环;6.1、第一防转销槽;7、压板;8、第一防转销;9、第一弹簧;10、收集通道;11、堵头;12、第二弹簧;13、垫片;14、定位销;15、第二防转销;16、连接螺栓;17、第三翻转销;18、驱动环;19、驱动螺钉。1. Shaft sleeve; 1.1. Limiting groove; 1.2. Mounting boss; 1.2.1. Moving ring mounting groove; 2. Gland; 2.1. First mounting groove; 2.2. Second mounting groove; 2.3. First spring Hole; 2.4, liquid collection hole; 2.5, second spring hole; 3, moving ring; 4, static ring; 4.1, second anti-rotation pin groove; 5, limit block; 6, throttle ring; 6.1, first Anti-rotation pin groove; 7. Press plate; 8. First anti-rotation pin; 9. First spring; 10. Collection channel; 11. Plug; 12. Second spring; 13. Gasket; 14. Locating pin; 15 , the second anti-rotation pin; 16, the connecting bolt; 17, the third turning pin; 18, the driving ring; 19, the driving screw.
具体实施方式detailed description
为使本实用新型的上述目的、特征和优点能够更为明显易懂,下面结合附图对本实用新型的具体实施例做详细的说明。In order to make the above purpose, features and advantages of the utility model more obvious and easy to understand, specific embodiments of the utility model will be described in detail below in conjunction with the accompanying drawings.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that unless otherwise specified and limited, the term "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; It can be directly connected, or indirectly connected through an intermediary, and can be internally connected between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
如图1所示,本实用新型提供了一种双吸泵用集装式机械密封,它包括一根用于套装在双吸泵转轴外部的轴套1,该轴套1外部套装有一个压盖2,压盖2主要用于与泵体进行连接固定;如图所示在压盖2上设置有相应的连接螺栓16,在整套机械密封安装至泵腔内时,通过连接螺栓16与泵体进行连接固定。As shown in Figure 1, the utility model provides a cartridge type mechanical seal for a double-suction pump, which includes a
具体的,在轴套1的一端设置有一体成型的安装凸台1.2,在该安装凸台1.2上开设有动环安装槽1.2.1,并且在该动环安装槽1.2.1内配装有动环3,并且动环3径向外端与动环安装槽1.2.1之间设有相应的密封圈,在动环安装槽1.2.1底部还设有用于防止动环3周向转动的第三翻转销17。另外的,压盖2近动环3的一端配装有静环4,静环4远离压盖2的一端与动环3沿周向可旋转的抵接,以形成密封摩擦副;压盖2近动环3的一端的径向内侧设有第一安装槽2.1,静环4的一端可滑动的配装于第一安装槽2.1内,且第一安装槽2.1的底部与静环4之间设有弹性补偿组件,压盖2另一端的端面上可拆卸的连接有多个沿周向分布的限位块5,轴套1的外壁上设有限位槽1.1,各限位块5的径向内端均插装配合在限位槽1.1内,从而使得轴套1、压盖2、动环3以及静环4集装为整体式结构,方便机械密封在泵体内整装整拆,提高效率。具体的,上述结构中在轴套1远离动环3的一端还设有驱动环18,驱动环18上设有多个沿周向分布的驱动螺钉19,当整套机械密封安装至泵体内时,轴套1通过驱动螺钉19紧固在转轴上,压盖2通过连接螺栓16与泵体连接固定,即机械密封的工作位置已经限定,所以此时限位块5需要拆除,不然会影响机械密封的正常运转。所以说,此结构中的限位块5实际上是在产品预集装的时候起到作用,方便整体安装;当然当机械密封需要拆卸时,可以再次将限位块5安装好,方便整体拆卸。Specifically, one end of the
再一方面的,上述结构中压盖2远离静环4一端的径向内侧还设有第二安装槽2.2,第二安装槽2.2内设有节流环6,且压盖2远离静环4的一端设有用于轴向限位节流环6的压板7。具体的,节流环6的一端与压板7抵接,第二安装槽2.2的底部与节流环6的另一端之间设有弹性件,且节流环6与压板7相抵接的端面均为抛光密封面,在弹性件的作用下节流环6端面与压板7端面紧密贴合形成密封面。作为优选的,本实施例中节流环6采用石墨环,方便其端面抛光加工。On the other hand, in the above-mentioned structure, the radial inner side of the end of the
另外的,为了防止节流环6在轴套1的旋转带动下发生转动,在第二安装槽2.2底部设有第一防转销8,节流环6上开设有与第一防转销8相配合的第一防转销槽6.1。In addition, in order to prevent the choke ring 6 from rotating under the rotation of the
如图1所示,本实施例中的弹性件包括多个第一弹簧9,第二安装槽2.2底部设有多个沿周向均分的第一弹簧孔2.3,各第一弹簧9的一端配装在第一弹簧孔2.3内且端部与第一弹簧孔2.3底部相抵接,各第一弹簧9的另一端与节流环6远离压板7的一端相抵接。更加具体的,在节流环6的周向外壁与第二安装槽2.2的周向侧壁之间留有收集通道10,且压盖2的侧壁上开设有沿径向连通至收集通道10的集液孔2.4,集液孔2.4的外端连接有堵头11,一旦摩擦副发生泄漏,介质会进入摩擦副与轴套1外壁之间的密封腔内,并且在机械密封的转动作用下介质能够通过收集通道10汇集于集液孔2.4内,只需在停机时,打开堵头11即可将泄漏介质进行统一收集。As shown in Figure 1, the elastic member in this embodiment includes a plurality of first springs 9, and the bottom of the second installation groove 2.2 is provided with a plurality of first spring holes 2.3 equally divided along the circumferential direction, and one end of each first spring 9 is fitted In the first spring hole 2.3 and its end abuts against the bottom of the first spring hole 2.3, the other end of each first spring 9 abuts against the end of the throttle ring 6 away from the
再者,上述结构中弹性补偿组件包括多个第二弹簧12,第一安装槽2.1的底部设有多个沿周向均布的第二弹簧孔2.5,各第二弹簧12的一端对应的配装在各第二弹簧孔2.5内且端部与第二弹簧孔2.5底部相抵接,且各第二弹簧12的另一端与静环4远离动环3的一端抵接。Moreover, in the above-mentioned structure, the elastic compensating assembly includes a plurality of
如图1、2所示,静环4远离动环3的一端还设有垫片13,垫片13的一端与静环4的一端相抵接,各第二弹簧12远离弹簧孔2.5的一端均与垫片13的另一端相抵接。更加具体的,垫片13远离静环4的一端设有多个沿其周向均分的定位销14,各定位销14分别穿过各第二弹簧12直至滑动插装在对应的第二弹簧孔2.5内,垫片13近静环4的一端设有第二防转销15,静环4远离动环3一端设有与第二防转销15配装的第二防转销槽4.1。此结构中,为了优化结构,第二防转销15数量为至少两个对称设置,并且可以将第二防转销15直接一体成型成在对应位置的定位销14的另一端。As shown in Figures 1 and 2, the end of the
另外的,如图1所示,本实施例中在压盖2周向外侧壁上还设置有相应的冲洗孔2.6,并且冲洗孔2.6朝着介质端延伸至密封摩擦副位置,在冲洗孔2.6中通入冲洗液对密封摩擦副位置进行冲洗,及时冲走密封摩擦副周边的固体颗粒物,避免密封磨面受损;并且冲洗液还能及时带走摩擦热,避免密封环发生热裂风险,从而提升密封的使用寿命。In addition, as shown in Figure 1, in this embodiment, a corresponding flushing hole 2.6 is also provided on the circumferential outer wall of the
虽然本公开披露如上,但本公开的保护范围并非仅限于此。本领域技术人员,在不脱离本公开的精神和范围的前提下,可进行各种变更与修改,这些变更与修改均将落入本实用新型的保护范围。Although the present disclosure is disclosed as above, the protection scope of the present disclosure is not limited thereto. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present disclosure, and these changes and modifications will all fall within the protection scope of the present utility model.
Claims (8)
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Address after: No. 65, Mingke Road, Jiangshan Town, Yinzhou District, Ningbo City, Zhejiang Province, 315191 Patentee after: Ningbo Tiangong Fluid Technology Co.,Ltd. Country or region after: China Address before: No. 65, Mingke Road, Jiangshan Town, Yinzhou District, Ningbo City, Zhejiang Province, 315191 Patentee before: NINGBO TIANGONG MACHINERY SEALING CO.,LTD. Country or region before: China |
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