CN218083930U - A support buckle injection mold - Google Patents
A support buckle injection mold Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及零件注塑模具技术领域,具体为一种支撑扣注塑模具。The invention relates to the technical field of injection molds for parts, in particular to an injection mold for supporting buckles.
背景技术Background technique
注塑模具是一种生产塑胶制品的工具;也是赋予塑胶制品完整结构和精确尺寸的工具。注塑成型是批量生产某些形状复杂部件时用到的一种加工方法。具体指将受热融化的塑料由注塑机高压射入模腔,经冷却固化后,得到成形品,注塑模具依成型特性区分为热固性塑胶模具、热塑性塑胶模具两种;依成型工艺区分为传塑模、吹塑模、铸塑模、热成型模、热压模(压塑模)、注射模等。Injection mold is a tool for producing plastic products; it is also a tool for giving plastic products complete structure and precise dimensions. Injection molding is a processing method used in the mass production of certain complex-shaped parts. Specifically, it refers to injecting the heated and melted plastic into the mold cavity under high pressure from the injection molding machine, and after cooling and solidifying, the molded product is obtained. The injection mold is divided into thermosetting plastic mold and thermoplastic plastic mold according to the molding characteristics; according to the molding process, it is divided into transfer mold. , blow mold, casting mold, thermoforming mold, hot compression mold (compression mold), injection mold, etc.
然而,现有的支撑扣部件的注塑模具技术还存在一定的问题,现有的注塑模具在实际使用过程中,为了方便部件注塑成型后的取出,往往会在型腔内壁设置顶出杆,成型冷却后利用推力将部件进行顶出,该过程中虽然在型腔内顶出部件较为方便快捷,但部件在未达到冷却温度时顶出会对部件表面造成磨损,造成成品质量低下,同时,在注塑后,部件表面边缘处会产生多余的边角料,需要后续打磨处理或人工去除。However, there are still certain problems in the existing injection mold technology for supporting buckle parts. In the actual use of existing injection molds, in order to facilitate the removal of parts after injection molding, ejector rods are often installed on the inner wall of the cavity to form After cooling, use the thrust to eject the parts. Although it is more convenient and quick to eject the parts in the cavity during this process, the ejection of the parts before the cooling temperature will cause wear on the surface of the parts, resulting in low quality of the finished product. At the same time, in After injection molding, there will be excess scrap at the edge of the surface of the part, which needs subsequent grinding or manual removal.
发明内容Contents of the invention
本发明的目的在于提供一种支撑扣注塑模具,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a supporting buckle injection mold to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:一种支撑扣注塑模具,包括顶板、零部件注塑机构、整体顶出机构、冷却加热机构;In order to achieve the above object, the present invention provides the following technical solutions: a support buckle injection mold, including a top plate, a parts injection mechanism, an integral ejection mechanism, and a cooling and heating mechanism;
所述顶板的底部设有模板,所述顶板的底部固定连接有压板;The bottom of the top plate is provided with a template, and the bottom of the top plate is fixedly connected with a pressure plate;
所述零部件注塑机构安装于所述模板上,所述零部件注塑机构用于对支撑扣部件进行注塑成型;The parts injection molding mechanism is installed on the template, and the parts injection molding mechanism is used for injection molding the supporting buckle parts;
所述整体顶出机构安装于所述模板的顶部,所述整体顶出机构用于支撑扣部件成型后的整体脱模以及毛边折弯操作;The integral ejection mechanism is installed on the top of the template, and the integral ejection mechanism is used to support the integral demoulding and rough edge bending operations of the buckle parts after forming;
所述冷却加热机构安装于所述模板的内部,所述冷却加热机构用于注塑过程的温度控制。The cooling and heating mechanism is installed inside the template, and the cooling and heating mechanism is used for temperature control in the injection molding process.
优选的,所述零部件注塑机构包括压板,所述压板固定连接于所述顶板的底部,所述压板的底部和所述模板的顶部均设有型腔,所述顶板的内部设有注塑通道,所述注塑通道的一端位于所述顶板的外部,所述注塑通道的另一端位于所述型腔的内壁,所述模板的顶部设有多个定位孔,所述顶板的底部固定连接有多个定位导柱,所述定位导柱滑动安装在所述定位孔的内部。Preferably, the component injection molding mechanism includes a pressure plate, the pressure plate is fixedly connected to the bottom of the top plate, the bottom of the pressure plate and the top of the template are both provided with a cavity, and the inside of the top plate is provided with an injection channel , one end of the injection molding channel is located outside the top plate, the other end of the injection channel is located on the inner wall of the cavity, the top of the template is provided with a plurality of positioning holes, and the bottom of the top plate is fixedly connected with multiple a positioning guide post, and the positioning guide post is slidably installed inside the positioning hole.
优选的,所述整体顶出机构包括多个对称开设在所述模板顶部的方形槽,所述方形槽的开口处一侧与所述型腔的开口处一侧相连通,且连通处呈凹陷状,所述模板的内部对称设有多个U形空腔,所述U形空腔的内壁固定连接有导向板,所述导向板的外部设有滑槽,所述导向板的滑槽内滑动安装有L形板,所述L形板的顶部贯穿所述模板的内部,所述L形板的一侧固定连接有压杆,所述压杆的顶部贯穿所述模板的内部,所述压杆的底部固定连接有第一弹簧,所述第一弹簧的底部一端固定连接于所述U形空腔的内底部,且位于所述方形槽的内部,所述压板的底部对称设有多个线槽,所述线槽内滑动安装有方管,所述方管的顶部固定连接有第二弹簧,所述第二弹簧的顶部一端固定连接于所述线槽的内顶部,所述方管的底部一端固定连接有按压筒,所述按压筒的底部设有凹槽,且所述凹槽内固定连接有锥形凸起。Preferably, the integral ejection mechanism includes a plurality of square grooves symmetrically opened on the top of the template, one side of the opening of the square groove is connected with the opening side of the cavity, and the connection is concave Shape, the inside of the template is symmetrically provided with a plurality of U-shaped cavities, the inner wall of the U-shaped cavity is fixedly connected with a guide plate, the outside of the guide plate is provided with a chute, and the inside of the chute of the guide plate An L-shaped plate is slidably installed, the top of the L-shaped plate runs through the inside of the formwork, one side of the L-shaped plate is fixedly connected with a pressure bar, and the top of the pressure bar runs through the inside of the formwork, the The bottom of the pressure rod is fixedly connected with a first spring, and one end of the bottom of the first spring is fixedly connected to the inner bottom of the U-shaped cavity and is located inside the square groove. The bottom of the pressure plate is symmetrically provided with multiple a wire groove, a square pipe is slidably installed in the wire groove, a second spring is fixedly connected to the top of the square pipe, and one end of the top of the second spring is fixedly connected to the inner top of the wire groove, and the square pipe is fixedly connected to the inner top of the wire groove. A pressing barrel is fixedly connected to one end of the bottom of the tube, and a groove is provided at the bottom of the pressing barrel, and a tapered protrusion is fixedly connected to the groove.
优选的,所述冷却加热机构包括两个输油管,两个所述输油管对称嵌装在所述模板的一侧,所述模板的内部设有弯折状的加热通道,所述加热通道的两端与两个所述输油管相连通,所述模板的一侧安装有水泵,所述模板的顶部对称安装有两个输水壳,所述输水壳的内部为中空状,所述模板的内部设有弯折状的冷却通道,所述输水壳的底部设有出水孔,且出水孔与所述冷却通道相连通,所述水泵的出水口连通有输水管,所述输水管的一端连通在所述输水壳的一侧。Preferably, the cooling and heating mechanism includes two oil delivery pipes, and the two oil delivery pipes are symmetrically embedded on one side of the template, and a curved heating channel is provided inside the template, and the two ends of the heating channel It communicates with the two oil delivery pipes, a water pump is installed on one side of the formwork, and two water delivery shells are symmetrically installed on the top of the formwork, the inside of the water delivery shell is hollow, and the inside of the formwork is set There is a bent cooling channel, the bottom of the water delivery shell is provided with a water outlet hole, and the water outlet hole is connected to the cooling channel, the water outlet of the water pump is connected to a water delivery pipe, and one end of the water delivery pipe is connected to the One side of the water transfer shell.
优选的,所述顶板的顶部固定连接有接头,所述接头上设有卡槽。Preferably, the top of the top plate is fixedly connected with a joint, and the joint is provided with a card slot.
优选的,所述模板的底部固定连接有多个连接导柱,所述模板的底部设有底座,所述连接导柱贯穿所述底座的顶部。Preferably, the bottom of the template is fixedly connected with a plurality of connecting guide posts, the bottom of the template is provided with a base, and the connecting guide posts pass through the top of the base.
优选的,所述顶板、所述模板和所述底座的外部均固定连接有固定环。Preferably, fixing rings are fixedly connected to the exterior of the top board, the template and the base.
优选的,所述顶板的顶部设有多个螺纹孔,所述螺纹孔内连接有锁紧螺栓。Preferably, the top of the top plate is provided with a plurality of threaded holes, and locking bolts are connected in the threaded holes.
优选的,所述输水壳的外部连通有出水管,所述出水管的一端位于所述模板的外部。Preferably, a water outlet pipe communicates with the outside of the water transfer shell, and one end of the water outlet pipe is located outside the template.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1、本发明使用时,通过外部设备驱动顶板向下移动,在填料注塑过程中,注塑原料流通至型腔与方形槽中,并且原料会在型腔与方形槽连接处的凹陷中形成较为狭窄的连接点,等待冷却成型后,向上抬升顶板,L形板在失去按压力时,由第一弹簧的作用下向上抬升,并带动压杆向上移动,对型腔与方形槽内成型后的部件进行顶出操作,并且能够在顶出时不直接接触部件本体,减少顶出部件时对部件表面造成的磨损;1. When the present invention is used, the top plate is driven to move downward by external equipment. During the filler injection molding process, the injection molding raw materials flow into the cavity and the square groove, and the raw material will form a relatively narrow cavity in the depression at the junction of the cavity and the square groove. After waiting for cooling and forming, lift the top plate upwards. When the L-shaped plate loses the pressing force, it will be lifted upwards under the action of the first spring, and drive the pressure bar to move upwards. The formed parts in the cavity and square groove Carry out the ejection operation, and can not directly contact the part body during ejection, reducing the wear on the surface of the part when the part is ejected;
2、顶板向上移动时,方管会在第二弹簧的作用下持续抵接在型腔与方形槽连接处的凹陷顶部,直至压杆向上顶出部件时,部件冷却成型后的连接点移动至按压筒凹槽内的锥形凸起后受力断裂,使本发明能够在部件注塑整体成型后自动顶出部件,同时在取出部件时多余边料能够自动断裂,使部件生产时能够保证完整性。2. When the top plate moves upward, the square tube will continue to abut against the concave top of the connection between the cavity and the square groove under the action of the second spring until the pressing rod pushes out the part upwards, and the connection point after the part is cooled and formed moves to Press the conical protrusion in the groove of the cylinder to break under force, so that the invention can automatically eject the part after the part is integrally formed by injection molding, and at the same time, the excess edge material can be automatically broken when the part is taken out, so that the integrity of the part can be guaranteed during production .
附图说明Description of drawings
图1为本发明的支撑扣注塑模具的结构示意图;Fig. 1 is the structural representation of support buckle injection mold of the present invention;
图2为本发明的支撑扣注塑模具中模板的结构示意图;Fig. 2 is the structural representation of formwork in support buckle injection mold of the present invention;
图3为本发明的支撑扣注塑模具中模板和顶板的剖面结构示意图;Fig. 3 is the sectional structure schematic diagram of formwork and top plate in support buckle injection mold of the present invention;
图4为本发明的支撑扣注塑模具中L形板和导向板的结构示意图;Fig. 4 is the structural representation of L-shaped plate and guide plate in the supporting buckle injection mold of the present invention;
图5为本发明的支撑扣注塑模具中方管和按压筒的结构示意图;Fig. 5 is the schematic structural view of the square pipe and the pressing cylinder in the support buckle injection mold of the present invention;
图6为本发明图2中A部分地放大结构示意图。FIG. 6 is a schematic diagram of the enlarged structure of part A in FIG. 2 of the present invention.
图中:1、接头;2、卡槽;3、锁紧螺栓;4、水泵;5、出水管;6、固定环;8、输油管;9、底座;10、模板;11、顶板;12、注塑通道;13、连接导柱;14、定位孔;15、输水管;16、输水壳;17、冷却通道;18、L形板;19、第一弹簧;20、加热通道;21、导向板;22、螺纹孔;23、压杆;24、型腔;25、方形槽;26、U形空腔;27、定位导柱;28、第二弹簧;29、压板;30、线槽;31、方管;32、按压筒;33、凹槽;34、锥形凸起。In the figure: 1. joint; 2. card slot; 3. locking bolt; 4. water pump; 5. outlet pipe; 6. fixed ring; 8. oil delivery pipe; 9. base; 10. formwork; Injection channel; 13. Connecting guide post; 14. Positioning hole; 15. Water delivery pipe; 16. Water delivery shell; 17. Cooling channel; 18. L-shaped plate; 19. First spring; 20. Heating channel; 21. Guide Plate; 22, threaded hole; 23, pressing rod; 24, cavity; 25, square groove; 26, U-shaped cavity; 27, positioning guide post; 28, second spring; 29, pressing plate; 30, wire groove; 31. Square tube; 32. Press cylinder; 33. Groove; 34. Tapered protrusion.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-图6,本发明的实施例提供了一种支撑扣注塑模具,包括:顶板11、零部件注塑机构、整体顶出机构、冷却加热机构。Please refer to Fig. 1-Fig. 6, the embodiment of the present invention provides a supporting buckle injection mold, including: a
其中,顶板11的底部设有模板10,顶板11的底部固定连接有压板29;Wherein, the bottom of the
其中,零部件注塑机构安装于模板10上,零部件注塑机构包括压板29,压板29固定连接于顶板11的底部,压板29的底部和模板10的顶部均设有型腔24,顶板11的内部设有注塑通道12,注塑通道12的一端位于顶板11的外部,注塑通道12的另一端位于型腔24的内壁,模板10的顶部设有多个定位孔14,顶板11的底部固定连接有多个定位导柱27,定位导柱27滑动安装在定位孔14的内部,使用时,通过外部设备驱动顶板11向下移动,使压板29底部以及模板10顶部的型腔24重合,通过注塑通道12填充型腔24,利用注塑形成支撑扣部件,该过程中,顶板11下降按压L形板18,使L形板18在U形空腔26内的导向板21中向下移动,带动一侧的压杆23从方形槽25内下降至U形空腔26内,同时方管31和按压筒32向下移动,抵接在型腔24与方形槽25连接处的凹陷顶部,在填料注塑过程中,注塑原料流通至型腔24与方形槽25中,并且原料会在型腔24与方形槽25连接处的凹陷中形成较为狭窄的连接点,等待冷却成型后,向上抬升顶板11,L形板18在失去按压力时,由第一弹簧19的作用下向上抬升,并带动压杆23向上移动,对型腔24与方形槽25内成型后的部件进行顶出操作。Wherein, the parts injection molding mechanism is installed on the
其中,整体顶出机构安装于模板10的顶部,整体顶出机构包括多个对称开设在模板10顶部的方形槽25,方形槽25的开口处一侧与型腔24的开口处一侧相连通,且连通处呈凹陷状,模板10的内部对称设有多个U形空腔26,U形空腔26的内壁固定连接有导向板21,导向板21的外部设有滑槽,导向板21的滑槽内滑动安装有L形板18,L形板18的顶部贯穿模板10的内部,L形板18的一侧固定连接有压杆23,压杆23的顶部贯穿模板10的内部,压杆23的底部固定连接有第一弹簧19,第一弹簧19的底部一端固定连接于U形空腔26的内底部,且位于方形槽25的内部,压板29的底部对称设有多个线槽30,线槽30内滑动安装有方管31,方管31的顶部固定连接有第二弹簧28,第二弹簧28的顶部一端固定连接于线槽30的内顶部,方管31的底部一端固定连接有按压筒32,按压筒32的底部设有凹槽33,且凹槽33内固定连接有锥形凸起34,顶板11向上移动时,方管31会在第二弹簧28的作用下持续抵接在型腔24与方形槽25连接处的凹陷顶部,直至压杆23向上顶出部件时,部件冷却成型后的连接点移动至按压筒32凹槽33内的锥形凸起34后受力断裂,使本发明能够在部件注塑整体成型后自动顶出部件,并且本发明能够在顶出时不直接接触部件本体,减少顶出部件时对部件表面造成的磨损,同时在取出部件时多余边料能够自动断裂,使部件生产时能够保证完整性。Wherein, the integral ejection mechanism is installed on the top of the
其中,冷却加热机构安装于模板10的内部,冷却加热机构包括两个输油管8,两个输油管8对称嵌装在模板10的一侧,模板10的内部设有弯折状的加热通道20,加热通道20的两端与两个输油管8相连通,模板10的一侧安装有水泵4,模板10的顶部对称安装有两个输水壳16,输水壳16的内部为中空状,模板10的内部设有弯折状的冷却通道17,输水壳16的底部设有出水孔,且出水孔与冷却通道17相连通,水泵4的出水口连通有输水管15,输水管15的一端连通在输水壳16的一侧,在进行注塑成型操作时,输油管8能够接通外部导热油输送设备,利用导热油在加热通道20内进行流通,从而提升温度,当温度过高时,利用水泵4抽取外部冷却液,将冷却液通过输水管15输入至输水壳16内,利用输水壳16底部的出水孔均匀的流通至冷却通道17内,利用冷却通道17实现降低温度的功能,其中,输水壳16的外部连通有出水管5,出水管5的一端位于模板10的外部,流通后的冷却液能够通过出水管5向外排放。Wherein, the cooling and heating mechanism is installed inside the
如图1-图6所示,顶板11的顶部固定连接有接头1,接头1上设有卡槽2,外部升降驱动设备通过接头1以及卡槽2进行连接固定,从而实现顶板11的升降驱动;模板10的底部固定连接有多个连接导柱13,模板10的底部设有底座9,连接导柱13贯穿底座9的顶部,连接导柱13在使用时能够贯穿不同数量和高度的底座9,实现模具底部的高度控制;顶板11、模板10和底座9的外部均固定连接有固定环6,固定环6能够便于抬升顶板11、模板10以及底座9;为了提高顶板11与外部驱动设备之间的连接强度,顶板11的顶部设有多个螺纹孔22,螺纹孔22内连接有锁紧螺栓3,锁紧螺栓3能够贯穿外部驱动设备的连接板与顶板11上的螺纹孔22进行连接。As shown in Figures 1-6, the top of the top plate 11 is fixedly connected with a joint 1, and the joint 1 is provided with a card slot 2, and the external lifting drive device is connected and fixed through the joint 1 and the card slot 2, so as to realize the lifting drive of the top plate 11 The bottom of the template 10 is fixedly connected with a plurality of connecting guide pillars 13, the bottom of the template 10 is provided with a base 9, the connecting guide pillars 13 run through the top of the base 9, and the connecting guide pillars 13 can run through different numbers and heights of the base 9 when in use , realize the height control of the bottom of the mold; the top plate 11, the template 10 and the base 9 are all fixedly connected with the fixing ring 6, and the fixing ring 6 can facilitate the lifting of the top plate 11, the template 10 and the base 9; in order to improve the distance between the top plate 11 and the external drive equipment The top of the top plate 11 is provided with a plurality of threaded holes 22, the threaded holes 22 are connected with locking bolts 3, and the locking bolts 3 can pass through the connecting plate of the external drive equipment and connect with the threaded holes 22 on the top plate 11 .
根据上述技术方案对本方案工作步骤进行总结梳理:本发明使用时,通过外部设备驱动顶板11向下移动,使压板29底部以及模板10顶部的型腔24重合,通过注塑通道12填充型腔24,利用注塑形成支撑扣部件,该过程中,顶板11下降按压L形板18,使L形板18在U形空腔26内的导向板21中向下移动,带动一侧的压杆23从方形槽25内下降至U形空腔26内,同时方管31和按压筒32向下移动,抵接在型腔24与方形槽25连接处的凹陷顶部,在填料注塑过程中,注塑原料流通至型腔24与方形槽25中,并且原料会在型腔24与方形槽25连接处的凹陷中形成较为狭窄的连接点,等待冷却成型后,向上抬升顶板11,L形板18在失去按压力时,由第一弹簧19的作用下向上抬升,并带动压杆23向上移动,对型腔24与方形槽25内成型后的部件进行顶出操作,同时,顶板11向上移动时,方管31会在第二弹簧28的作用下持续抵接在型腔24与方形槽25连接处的凹陷顶部,直至压杆23向上顶出部件时,部件冷却成型后的连接点移动至按压筒32凹槽33内的锥形凸起34后受力断裂,使本发明能够在部件注塑整体成型后自动顶出部件,并且本发明能够在顶出时不直接接触部件本体,减少顶出部件时对部件表面造成的磨损,同时在取出部件时多余边料能够自动断裂,使部件生产时能够保证完整性;According to the above-mentioned technical solution, the working steps of this solution are summarized and combed: when the present invention is used, the
在进行注塑成型操作时,输油管8能够接通外部导热油输送设备,利用导热油在加热通道20内进行流通,从而提升温度,当温度过高时,利用水泵4抽取外部冷却液,将冷却液通过输水管15输入至输水壳16内,利用输水壳16底部的出水孔均匀的流通至冷却通道17内,使本发明能够在部件注塑成型的过程中不直接接触冷热源进行温度控制,利用温度控制提高了部件成型后的质量。During the injection molding operation, the
本发明中未涉及部分均与现有技术相同或可采用现有技术加以实现。尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。The parts not involved in the present invention are the same as the prior art or can be realized by adopting the prior art. Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (9)
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| CN202222137603.9U CN218083930U (en) | 2022-08-15 | 2022-08-15 | A support buckle injection mold |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115230086A (en) * | 2022-08-15 | 2022-10-25 | 台州市黄岩图灵塑模有限公司 | Support and buckle injection mold |
| WO2024040485A1 (en) * | 2022-08-25 | 2024-02-29 | 台州市黄岩图灵塑模有限公司 | Injection mold for supporting fastener |
| CN115230086B (en) * | 2022-08-15 | 2026-04-07 | 台州市黄岩图灵塑模有限公司 | A support buckle injection mold |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115230086A (en) * | 2022-08-15 | 2022-10-25 | 台州市黄岩图灵塑模有限公司 | Support and buckle injection mold |
| CN115230086B (en) * | 2022-08-15 | 2026-04-07 | 台州市黄岩图灵塑模有限公司 | A support buckle injection mold |
| WO2024040485A1 (en) * | 2022-08-25 | 2024-02-29 | 台州市黄岩图灵塑模有限公司 | Injection mold for supporting fastener |
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