CN218083870U - Automatic cylindrical surface small piece blanking machine - Google Patents

Automatic cylindrical surface small piece blanking machine Download PDF

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Publication number
CN218083870U
CN218083870U CN202222391508.1U CN202222391508U CN218083870U CN 218083870 U CN218083870 U CN 218083870U CN 202222391508 U CN202222391508 U CN 202222391508U CN 218083870 U CN218083870 U CN 218083870U
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China
Prior art keywords
blanking
materials
material taking
feeding device
discharging
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CN202222391508.1U
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Chinese (zh)
Inventor
谢贤仁
陈永恩
魏信锦
蔡璋淋
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Xiamen Junming Technology Co ltd
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Xiamen Junming Technology Co ltd
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Abstract

The utility model relates to an automatic blanking machine of cylinder piece, this automatic blanking machine of cylinder piece includes: the feeding device is movably arranged on the rack and used for heating the material and conveying the material to the next station; the blanking device is arranged in parallel with the feeding device and is used for transporting the materials which are arranged in a swinging manner away from the cylindrical surface small piece automatic blanking machine; the swinging disc device is arranged right above the blanking device and the feeding device and used for taking out the heated materials on the swinging disc device, rotating the materials by a certain angle and then placing the materials on the blanking device; and the carrying platform blanking device is fixedly arranged on one side of the swinging disc device and used for moving the carrier on the feeding device away from the feeding device. The utility model discloses simple structure saves cost and work efficiency is high, has reduced cost of labor and intensity of labour, low in production cost, and product quality is good, and the yield is high, and rate of equipment utilization is high moreover.

Description

Automatic cylindrical surface small piece blanking machine
Technical Field
The utility model relates to a lens production facility technical field especially relates to a cylinder piece automatic blanking machine.
Background
After the cylindrical small piece precision optical lens is injection molded, the lens is connected with the supporting flow channel, and in order to obtain the lens, the lens needs to be cut off and separated from the supporting flow channel by heating. However, the separated products are still subjected to secondary tray swinging by adopting manual tray swinging or semi-automatic equipment, the tray swinging efficiency is low, the production cost is increased, and the scalding of the staff is easy to occur.
Therefore, it is highly necessary to design an automatic feeding machine for cylindrical tablets to solve the above technical problems.
Disclosure of Invention
In order to solve the technical problem, the utility model provides a can realize automatic heating, automatic cutting off and automatic balance, whole process operation is simple, need not artifical the participation to improve production efficiency's the small automatic blanking machine of cylinder.
The technical scheme of the utility model as follows: an automatic cylindrical pellet blanking machine, comprising:
a machine frame, a plurality of guide rails and a plurality of guide rails,
the feeding device is movably arranged on the rack and used for heating the material and conveying the material to the next station;
the blanking device is arranged in parallel with the feeding device and is used for transporting the materials which are arranged in a swinging manner away from the cylindrical surface small piece automatic blanking machine;
the swinging disc device is arranged right above the blanking device and the feeding device and used for taking out the heated materials on the swinging disc device, rotating the materials by a certain angle and then placing the materials on the blanking device; and
and the carrying platform blanking device is fixedly arranged on one side of the swinging disc device and used for moving the carrier on the feeding device away from the feeding device.
The tray swinging device comprises an X-axis transplanting mechanism, and a butt joint feeding mechanism and a material taking and rotating mechanism which are slidably arranged on the X-axis transplanting mechanism; the X-axis transplanting mechanism can drive the butt joint feeding mechanism and the material taking and rotating mechanism to approach or separate from each other; the material taking rotating mechanism is used for grabbing the materials on the feeding device and rotating the materials to change the postures of the materials; the butt joint material discharging mechanism is used for grabbing the materials with the well-adjusted postures on the material taking and rotating mechanism and placing the materials on the discharging device in order.
The material taking and rotating mechanism comprises a transverse moving component, and a first lifting component is arranged at the output end of the transverse moving component along the vertical direction; the output end of the first lifting component is provided with a material taking mounting seat which can be arranged in a sliding manner; a first driving source is fixedly arranged at one end of the material taking mounting seat; the material taking mounting seat is slidably provided with a cam driving part; the bottom of the material taking mounting base is rotatably provided with a material taking jig; the cam driving part is in line contact with the material taking jig to form transmission connection.
The butt joint discharging mechanism comprises a second transverse moving component; the output end of the second transverse moving component is provided with a second lifting component along the vertical direction; a butt joint discharging making seat is fixedly installed at the output end of the second lifting component, pneumatic fingers are arranged at one end of the butt joint discharging making seat in an array mode, a discharging component is slidably arranged at the bottom of the butt joint discharging making seat, and a discharging cylinder is arranged on the butt joint discharging making seat; the discharging air cylinder can drive the material pushing component to move back and forth.
The feeding device comprises a driving module for providing power; the output end of the driving module is detachably provided with a carrying box; a material pressing part and a detection part are sequentially arranged along the moving direction of the carrying box; the material pressing part is used for pressing the materials on the carrying box to facilitate grabbing of the swinging plate device.
Wherein the carrier box comprises an insulating base; a hollow heating plate is arranged on the insulating base; the heating pipe is arranged on the inner side of the heating plate; an element heat insulation covering plate is fixedly arranged at the top of the heating plate; a positioning pin is fixedly arranged corresponding to the top of the element heat insulation covering plate; a penetrating element limiting metal plate is arranged on the element heat insulation covering plate;
the material pressing part comprises symmetrically arranged material pressing supports; a material pressing cylinder is fixedly arranged on one side of the material pressing support and used for providing power; a product pressing plate is arranged at the top of the material pressing support; the pressing cylinder can drive the product pressing plate to move in a reciprocating manner; and an insulating pressing block is fixedly arranged at the bottom of the product pressing plate.
The loading platform blanking device comprises a loading platform moving module, and a loading platform lifting cylinder is fixedly arranged at the output end of the loading platform moving module; the output end of the carrying platform lifting cylinder is fixedly provided with a blanking grabbing component; and a carrier recovery material box is arranged at one end of the carrier moving module and is positioned below the discharging grabbing component.
The blanking grabbing component comprises a blanking grabbing bracket; a first clamping arm and a second clamping arm which can be movably arranged at the bottom of the blanking grabbing bracket are fixedly arranged at the bottom of the blanking grabbing bracket; the distance between the adjacent first clamping arm and the second clamping arm is adjusted by an adjusting screw; a blanking pneumatic clamping jaw cylinder is fixedly arranged on the blanking grabbing bracket; the pneumatic blanking clamping jaw cylinder can drive the second clamping arm to approach or leave the first clamping arm.
The utility model discloses following beneficial effect has:
1) The utility model discloses be applied to the balance work of cylinder small piece precision optics lens production, specifically construct through equipment cooperation such as feed arrangement, unloader, balance device, microscope carrier unloader, PLC controller, realize that the automation is sent and is sent the material, automatic heating, automatic cutting off, automatic angle of adjustment, automatic row dish, automatic unloading to replace artifical commentaries on classics material, guaranteed production quality, improved production efficiency when having reduced production operating time, reduce the emergence of the accident of being scalded;
2) The utility model discloses simple structure saves cost and work efficiency is high, has reduced cost of labor and intensity of labour, low in production cost, and product quality is good, and the yield is high, and equipment utilization is high moreover.
Drawings
To further illustrate the embodiments, the present invention provides the accompanying drawings. The accompanying drawings, which are incorporated in and constitute a part of this disclosure, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the embodiments. With these references, one of ordinary skill in the art will appreciate other possible embodiments and advantages of the present invention. Elements in the figures are not drawn to scale and like reference numerals are generally used to indicate like elements.
FIG. 1 is a schematic side view of the automatic cylindrical pellet blanking machine of the present invention;
FIG. 2 is a schematic view of the negative shaft side of the automatic cylindrical pellet blanking machine of the present invention;
fig. 3 is a schematic view of the material-taking rotating mechanism of the present invention;
fig. 4 is a schematic perspective view of the docking and discharging mechanism of the present invention;
FIG. 5 is a schematic view of the three-dimensional structure of the feeding device of the present invention;
fig. 6 is a schematic view of the three-dimensional structure of the loading platform blanking device of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In order to make the technical field of the present invention better understand, the present invention is further described in detail with reference to the attached drawings and the detailed description.
Referring to fig. 1 to 6, an automatic lenticular piece blanking machine includes: frame 1, feed arrangement 2 Feeding device 3 Balance device 4 And a stage blanking device 5. Wherein The frame 1 may be generally made of a metal material, such as steel, aluminum, etc., for supporting the feeding device 2 Feeding device 3 Balance device 4 A stage blanking device 5, and a PLC (known in the art and not described herein) circuit system for installing and fixing the dispensing device. The feeding device 2 is movably arranged on the rack 1 and used for heating materials adhered with the cylindrical surface slices, and transporting the materials to the next station after heating to wait for grabbing of the next station, so that automatic feeding is realized, and manual material transferring is effectively replaced; the blanking device 3 is arranged in parallel with the feeding device 2 and is used for providing a placing carrier for the cylindrical surface small pieces grabbed by the swinging disc device 4 and transporting the swung materials away from the automatic blanking machine for the cylindrical surface small pieces; the swing disc device 4 is arranged right above the blanking device 3 and the feeding device 2 and used for taking out the materials heated on the swing disc device 4, rotating the materials by a certain angle and then placing the materials on the blanking device 3 to realize automatic material taking and swing disc; the carrier unloading device 5 is fixedly arranged on one side of the swinging disc device 4 and used for moving the carrier on the feeding device 2 away from the feeding device 2. Through equipment synergism such as feed arrangement 2, unloader 3, balance device 4, microscope carrier unloader 5, PLC controller, realize that the automation is removed the material, automated heating, automatic cutting off, automatic angle of adjustment, automatic row dish, automatic unloading to replace artifical commentaries on classics material, guaranteed production quality, improved production efficiency when having reduced production operating time, reduce and scalded the occurence of failure. The feeding device 2 will be described in detail below Feeding device 3 Balance device 4 The stage loader 5 will be described in detail.
On the basis of the above embodiment, the swing disc device 4 includes an X-axis transplanting mechanism 41 which is fixed on the frame (1) through a bracket made of square steel for providing lateral movement power, and a docking and discharging mechanism 42 and a material taking and rotating mechanism 43 which are slidably arranged on the X-axis transplanting mechanism 41. Wherein: the X-axis transplanting mechanism 41 can drive the butt joint material-placing mechanism 42 and the material-taking rotating mechanism 43 to approach or separate from each other so as to take materials for the lower pieces of the column surface, and the materials are placed on the blanking device 3; the material taking rotating mechanism 43 is used for grabbing cylindrical surface lower piece materials on the feeding device 2, and rotating the cylindrical surface lower piece materials after the cylindrical surface lower piece materials are pulled apart to change the posture of the materials; the butt joint material-discharging mechanism 42 is used for grabbing materials with well-adjusted postures on the material-taking rotating mechanism 43 and placing the materials on the blanking device 3 in order, the X-axis transplanting mechanism 41 in the embodiment adopts a high-precision transmission lead screw module, and can be an electric, cylinder type or linear reciprocating mechanism in other embodiments without specific limitation, the butt joint material-discharging mechanism 42 and the material-taking rotating mechanism 43 are driven by the high-precision transmission lead screw module in the whole process to realize the breaking, angle adjustment and automatic disc swinging of small cylindrical materials (optical elements), and the whole design has the advantages of simple structure, cost saving, high working efficiency and labor intensity reduction.
On the basis of the above embodiment, the material taking and rotating mechanism 43 includes a transverse moving component 431, and an output end of the transverse moving component 431 is provided with a first lifting component 432 along the vertical direction; the output end of the first lifting part 432 is provided with a material taking mounting seat 433 which can be arranged in a sliding manner; a first driving source 434 is fixedly arranged at one end of the material taking mounting seat 433; the material taking mounting base 433 is slidably provided with a cam driving part 435; the material taking jig 436 is rotatably arranged at the bottom of the material taking mounting base 433; the cam driving part 435 is in line contact with the material taking jig 436 to form transmission connection.
On the basis of the above embodiment, the docking and discharging mechanism 42 includes the second lateral moving component 421; the output end of the second transverse moving means 421 is provided with a second lifting means 422 along the vertical direction; the output end of the second lifting component 422 is fixedly provided with a butt joint discharging making seat 423, one end of the butt joint discharging making seat 423 is provided with pneumatic fingers 424 in an array manner, the bottom of the butt joint discharging making seat 423 is slidably provided with a discharging component 425, and the butt joint discharging making seat 423 is provided with a discharging cylinder 426; the discharging cylinder 426 can drive the pushing component 425 to reciprocate back and forth.
On the basis of the above embodiment, the feeding device 2 comprises a driving module 21 for providing power; the output end of the driving module 21 is detachably provided with a carrying box 22; a material pressing part 23 and a detection part 24 are arranged in sequence along the moving direction of the carrying box 22; the material pressing part 23 is used for pressing the material on the carrying box 22 to facilitate the grabbing of the balance device 4.
On the basis of the above embodiment, the carrier box 22 includes the insulating base 221; a hollow heating plate 222 is arranged on the insulating base 221; a heating pipe 223 is installed inside the heating plate 222; an element heat insulation covering plate 224 is fixedly arranged at the top of the heating plate 222; a positioning pin is fixedly arranged corresponding to the top of the element heat insulation covering plate 224; a penetrating element limiting metal plate is arranged on the element heat insulation covering plate 224;
the pressing part 23 comprises symmetrically arranged pressing supports 231; a material pressing cylinder 232 is fixedly arranged on one side of the material pressing support 231 and used for providing power; a product pressing plate 233 is arranged at the top of the material pressing support 231; the pressing cylinder 232 can drive the product pressing plate 233 to move in a reciprocating manner; an insulating pressing block 234 is fixedly arranged at the bottom of the product pressing plate 233.
On the basis of the above embodiment, the stage blanking device 5 includes a stage moving module 51, and a stage lifting cylinder 52 is fixedly arranged at an output end of the stage moving module 51; the output end of the carrier lifting cylinder 52 is fixedly provided with a blanking grabbing part 53; one end of the carrier moving module 51 is provided with a carrier recovery box 54, and the carrier recovery box 54 is located below the blanking grabbing component 53.
On the basis of the above embodiment, the blanking grabbing part 53 includes a blanking grabbing bracket 531; a first clamping arm 532 and a second clamping arm 533 movably arranged at the bottom of the blanking grabbing bracket 531 are fixedly arranged at the bottom of the blanking grabbing bracket 531; the distance between the adjacent first clamping arm 532 and the second clamping arm 533 is adjusted by an adjusting screw 534; a blanking pneumatic clamping jaw air cylinder 534 is fixedly arranged on the blanking grabbing bracket 531; the blanking pneumatic clamping jaw cylinder 534 can drive the second clamping arm 533 to approach or depart from the first clamping arm 532.
In summary, the automatic material conveying, automatic heating, automatic cutting, automatic angle adjustment, automatic tray arrangement and automatic blanking are realized through the cooperation of the feeding device 2, the blanking device 3, the balance device 4, the platform blanking device 5, the PLC and other devices, so that manual material transfer is replaced, the production quality is ensured, the production working time is shortened, the production efficiency is improved, and the scalding accident is reduced; simple structure saves the cost and work efficiency is high, has reduced cost of labor and intensity of labour, low in production cost, and product quality is good, and the yield is high, and rate of equipment utilization is high moreover.
The above-mentioned only be the embodiment of the present invention, not consequently the restriction of the patent scope of the present invention, all utilize the equivalent structure or equivalent flow transform made of the content of the specification and the attached drawings, or directly or indirectly use in other relevant technical fields, all including in the same way the patent protection scope of the present invention.

Claims (8)

1. The utility model provides an automatic blanking machine of cylinder piece which characterized in that: this automatic blanking machine of cylinder piece includes:
a machine frame (1),
the feeding device (2) is movably arranged on the rack (1) and used for heating the material and conveying the material to the next station;
the blanking device (3) is arranged in parallel with the feeding device (2) and is used for transporting the materials which are arranged in a dish away from the cylindrical surface small piece automatic blanking machine;
the swinging disc device (4) is arranged right above the blanking device (3) and the feeding device (2) and is used for taking out the materials heated on the swinging disc device (4), rotating the materials by a certain angle and then placing the materials on the blanking device (3); and
and the carrying platform blanking device (5) is fixedly arranged on one side of the swinging disc device (4) and is used for carrying the carrier on the feeding device (2) away from the feeding device (2).
2. The automated cylindrical pellet feeder of claim 1, wherein: the tray swinging device (4) comprises an X-axis transplanting mechanism (41), a butt joint feeding mechanism (42) and a material taking and rotating mechanism (43), wherein the butt joint feeding mechanism (42) and the material taking and rotating mechanism (43) are slidably arranged on the X-axis transplanting mechanism (41); the X-axis transplanting mechanism (41) can drive the butt joint feeding mechanism (42) and the material taking and rotating mechanism (43) to approach or separate from each other; the material taking rotating mechanism (43) is used for grabbing the materials on the feeding device (2) and rotating the materials to change the postures of the materials; the butt joint material discharging mechanism (42) is used for grabbing the materials with the adjusted postures on the material taking and rotating mechanism (43) and placing the materials on the discharging device (3) in order.
3. The automated cylindrical pellet feeder of claim 2, wherein: the material taking and rotating mechanism (43) comprises a transverse moving component (431), and the output end of the transverse moving component (431) is provided with a first lifting component (432) along the vertical direction; the output end of the first lifting component (432) is slidably provided with a material taking mounting seat (433); a first driving source (434) is fixedly arranged at one end of the material taking mounting seat (433); a cam driving part (435) is slidably arranged on the material taking mounting seat (433); a material taking jig (436) is rotatably arranged at the bottom of the material taking mounting seat (433); the cam driving part (435) is in line contact with the material taking jig (436) to form transmission connection.
4. The automated cylindrical pellet feeder of claim 2, wherein: the butt joint discharging mechanism (42) comprises a second transverse moving component (421); the output end of the second transverse moving component (421) is provided with a second lifting component (422) along the vertical direction; a butt joint discharging making seat (423) is fixedly installed at the output end of the second lifting component (422), pneumatic fingers (424) are arrayed at one end of the butt joint discharging making seat (423), a discharging component (425) is slidably arranged at the bottom of the butt joint discharging making seat (423), and a discharging cylinder (426) is arranged on the butt joint discharging making seat (423); the discharging air cylinder (426) can drive the pushing component (425) to reciprocate back and forth.
5. The automated cylindrical pellet feeder of claim 1, wherein: the feeding device (2) comprises a driving module (21) for providing power; the output end of the driving module (21) is detachably provided with a carrying box (22); a material pressing part (23) and a detection part (24) are sequentially arranged along the moving direction of the carrying box (22); the material pressing part (23) is used for pressing materials on the carrying box (22) to be convenient for grabbing of the swinging plate device (4).
6. The automated cylindrical pellet feeder of claim 5, wherein: the carrier box (22) comprises an insulating base (221); a hollow heating plate (222) is arranged on the insulating base (221); a heating pipe (223) is arranged on the inner side of the heating plate (222); an element heat insulation covering plate (224) is fixedly arranged at the top of the heating plate (222); a positioning pin is fixedly arranged corresponding to the top of the element heat insulation covering plate (224); a penetrating element limiting metal plate is arranged on the element heat insulation covering plate (224);
the material pressing part (23) comprises symmetrically arranged material pressing supports (231); a material pressing cylinder (232) is fixedly arranged on one side of the material pressing support (231) and used for providing power; a product pressing plate (233) is arranged at the top of the material pressing support (231); the pressing cylinder (232) can drive the product pressing plate (233) to move in a reciprocating manner; and an insulating pressing block (234) is fixedly arranged at the bottom of the product pressing plate (233).
7. The automated cylindrical pellet feeder of claim 1, wherein: the carrying platform blanking device (5) comprises a carrying platform moving module (51), and a carrying platform lifting cylinder (52) is fixedly arranged at the output end of the carrying platform moving module (51); the output end of the carrier lifting cylinder (52) is fixedly provided with a blanking grabbing component (53); one end of the carrier moving module (51) is provided with a carrier recovery box (54), and the carrier recovery box (54) is positioned below the blanking grabbing component (53).
8. The automated cylindrical pellet feeder of claim 7, wherein: the blanking grabbing part (53) comprises a blanking grabbing bracket (531); a first clamping arm (532) and a second clamping arm (533) which is movably arranged at the bottom of the blanking grabbing bracket (531) are fixedly arranged at the bottom of the blanking grabbing bracket (531); the distance between the adjacent first clamping arm (532) and the second clamping arm (533) is adjusted by an adjusting screw; a blanking pneumatic clamping jaw cylinder (534) is fixedly arranged on the blanking grabbing bracket (531); the blanking pneumatic clamping jaw air cylinder (534) can drive the second clamping arm (533) to approach or move away from the first clamping arm (532).
CN202222391508.1U 2022-09-06 2022-09-06 Automatic cylindrical surface small piece blanking machine Active CN218083870U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222391508.1U CN218083870U (en) 2022-09-06 2022-09-06 Automatic cylindrical surface small piece blanking machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222391508.1U CN218083870U (en) 2022-09-06 2022-09-06 Automatic cylindrical surface small piece blanking machine

Publications (1)

Publication Number Publication Date
CN218083870U true CN218083870U (en) 2022-12-20

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ID=84451311

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202222391508.1U Active CN218083870U (en) 2022-09-06 2022-09-06 Automatic cylindrical surface small piece blanking machine

Country Status (1)

Country Link
CN (1) CN218083870U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117622864A (en) * 2024-01-03 2024-03-01 广东蓝光智能科技有限公司 A double-sided inkjet plating device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117622864A (en) * 2024-01-03 2024-03-01 广东蓝光智能科技有限公司 A double-sided inkjet plating device

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Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: A cylindrical small piece automatic cutting machine

Effective date of registration: 20230925

Granted publication date: 20221220

Pledgee: Bank of China Limited Xiamen Jimei sub branch

Pledgor: XIAMEN JUNMING TECHNOLOGY Co.,Ltd.

Registration number: Y2023980058488

PE01 Entry into force of the registration of the contract for pledge of patent right