CN218066202U - Automobile exhaust manifold position degree detection tool - Google Patents
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Abstract
本实用新型公开了一种汽车排气歧管位置度检具,包括检具本体,所述检具本体的顶面焊接有歧管模型,且歧管模型与检具本体的接触面焊接有多个安装脚座;本实用新型中,通过在检具本体表面焊接带有法兰弯头的歧管模型,且法兰弯头的端部一体设置有三角形或方形法兰盘,并且法兰盘上开设符合标准的法兰孔,当进行排气歧管法兰孔位置度检测时,通过将待测排气歧管的法兰端靠近歧管模型的法兰弯头,促使待测排气歧管的法兰端与法兰弯头的法兰盘紧密贴合,使得法兰盘表面的法兰孔能够直观的显出待测排气歧管的法兰端是否合格,相较于现有技术中依次进行定位、夹紧和检测的操作方式,能够显著提升法兰孔位置度检测效率。
The utility model discloses an automobile exhaust manifold position checking tool, which comprises a checking tool body, a manifold model is welded on the top surface of the checking tool body, and the contact surface between the manifold model and the checking tool body is welded with multiple In the utility model, the manifold model with the flange elbow is welded on the surface of the inspection tool body, and the end of the flange elbow is integrally provided with a triangular or square flange, and the flange A flange hole that meets the standard is set on the top of the exhaust manifold. When the position of the exhaust manifold flange hole is detected, the flange end of the exhaust manifold to be tested is close to the flange elbow of the manifold model to promote the exhaust gas to be tested. The flange end of the manifold fits closely with the flange plate of the flange elbow, so that the flange hole on the surface of the flange plate can intuitively show whether the flange end of the exhaust manifold to be tested is qualified. The operation mode of positioning, clamping and testing in sequence in the existing technology can significantly improve the efficiency of flange hole position detection.
Description
技术领域technical field
本实用新型涉及汽车配件检测技术领域,尤其涉及一种汽车排气歧管位置度检具。The utility model relates to the technical field of auto parts detection, in particular to an auto exhaust manifold position detection tool.
背景技术Background technique
排气歧管是与发动机气缸体相连的,将各缸的排气集中起来导入排气总管,带有分歧的管路,随着装配工艺的提高,为了提升装配效率,对于排气歧管汇总口连接法兰的位置度要求也相应有所提高。The exhaust manifold is connected to the cylinder block of the engine, and the exhaust of each cylinder is collected and introduced into the exhaust manifold, with divergent pipelines. With the improvement of the assembly process, in order to improve the assembly efficiency, the exhaust manifold is summarized The position accuracy requirements of the port connection flange have also been increased accordingly.
检具是大批量生产时,为方便检查质量而设计制做的专用检查工具,检具比用通用量具检验更省时省力,在机械设备生产加工工艺中,尤其是汽车配件,对于法兰孔和丝孔的加工存在很大的难度,需要极高的精度,否则不能安装在设备上,因此,需要使用检具对加工好的产品进行检测。The inspection tool is a special inspection tool designed and manufactured for the convenience of quality inspection during mass production. The inspection tool is more time-saving and labor-saving than the general measuring tool inspection. In the production and processing technology of mechanical equipment, especially auto parts, for flange holes It is very difficult to process the thread hole and requires extremely high precision, otherwise it cannot be installed on the equipment. Therefore, it is necessary to use inspection tools to inspect the processed products.
专利号CN213714133U一种应用于进气歧管和排气歧管的法兰孔位置度检测装置,该检测装置包括底板、定位机构、夹紧机构以及检测组件;所述定位机构包括第一线性分中机构和第二线性分中机构,所述第一线性分中机构包括两个使用时悬伸至所述法兰面上气道内的第一定位销,两个所述第一定位销反向移动以实现抵紧所述气道的内侧壁;所述第二线性分中机构包括两个使用时悬伸至所述气道内的第二定位销,两个所述第二定位销反向移动以实现抵紧所述气道的内侧壁,两个所述第二定位销的连线与两个所述第一定位销的连线垂直。本实用新型快速定位排气歧管,检测效率高。Patent No. CN213714133U is a flange hole position detection device applied to intake manifolds and exhaust manifolds. The detection device includes a base plate, a positioning mechanism, a clamping mechanism and a detection assembly; the positioning mechanism includes a first linear A centering mechanism and a second linear centering mechanism, the first linear centering mechanism includes two first positioning pins that cantilever into the air passage on the flange surface during use, and the two first positioning pins are reversed Move to achieve against the inner wall of the airway; the second linear centering mechanism includes two second positioning pins suspended into the airway during use, and the two second positioning pins move in opposite directions In order to press against the inner wall of the air passage, the line connecting the two second positioning pins is perpendicular to the line connecting the two first positioning pins. The utility model quickly locates the exhaust manifold and has high detection efficiency.
上述方案中,通过快速定位排气歧管实现法兰孔位置度的高效检测,但是由于上述方案法兰孔位置度检测需要依次进行定位夹紧和检测,导致排气歧管法兰孔位置度检测耗时长,不利于批量排气歧管的快速检测。In the above scheme, the efficient detection of the position of the flange hole is realized by quickly locating the exhaust manifold. However, because the detection of the position of the flange hole in the above scheme requires sequential positioning, clamping and detection, the position of the flange hole of the exhaust manifold The detection takes a long time, which is not conducive to the rapid detection of exhaust manifolds in batches.
为此,提出了一种汽车排气歧管位置度检具,具备法兰孔位置度快速检测的优点,进而解决上述背景技术中的问题。For this reason, a vehicle exhaust manifold position inspection tool is proposed, which has the advantage of fast detection of the flange hole position, and then solves the above-mentioned problems in the background technology.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种汽车排气歧管位置度检具。The purpose of the utility model is to solve the shortcoming existing in the prior art, and propose a kind of automobile exhaust manifold position inspection tool.
为了实现上述目的,本实用新型采用了如下技术方案:一种汽车排气歧管位置度检具,包括检具本体,所述检具本体的顶面焊接有歧管模型,且歧管模型与检具本体的接触面焊接有多个安装脚座,所述歧管模型的中部一体铸造有法兰弯头,且法兰弯头的一端固定有法兰盘,所述法兰盘表面的边缘处开设有法兰孔,所述法兰弯头的两侧均一体铸造有定位嘴,所述检具本体的侧壁面焊接有定位耳。In order to achieve the above object, the utility model adopts the following technical scheme: a vehicle exhaust manifold position gauge, including a gauge body, the top surface of the gauge body is welded with a manifold model, and the manifold model and The contact surface of the inspection tool body is welded with a plurality of mounting feet. The middle part of the manifold model is integrally cast with a flange elbow, and one end of the flange elbow is fixed with a flange. The edge of the flange surface A flange hole is opened at the center, positioning nozzles are integrally cast on both sides of the flange elbow, and positioning ears are welded on the side wall of the inspection tool body.
作为上述技术方案的进一步描述:所述检具本体整体为长方体结构,且检具本体的底面预留有矩形结构的凹槽。As a further description of the above technical solution: the overall body of the inspection tool is a cuboid structure, and the bottom surface of the body of the inspection tool is reserved with a groove of a rectangular structure.
作为上述技术方案的进一步描述:所述歧管模型的多个安装脚座均与检具本体相焊接,且多个安装脚座的表面均开设有相同孔径的安装孔。As a further description of the above technical solution: the plurality of mounting feet of the manifold model are all welded to the body of the inspection fixture, and the surfaces of the plurality of mounting feet are all provided with mounting holes of the same diameter.
作为上述技术方案的进一步描述:所述检具本体的两侧均焊接有定位耳,且定位耳的表面开设有相同孔径的通孔。As a further description of the above technical solution: positioning lugs are welded on both sides of the inspection tool body, and through holes of the same diameter are opened on the surface of the positioning lugs.
作为上述技术方案的进一步描述:所述法兰盘整体为三角形或方形结构,且法兰盘的表面开设有多个相同孔径的法兰孔。As a further description of the above technical solution: the overall flange is a triangular or square structure, and the surface of the flange is provided with a plurality of flange holes of the same diameter.
作为上述技术方案的进一步描述:所述定位嘴设置有多个,且多个定位嘴均为圆筒型结构,并且多个定位嘴的内径均相同。As a further description of the above technical solution: there are multiple positioning nozzles, and the multiple positioning nozzles are all cylindrical structures, and the inner diameters of the multiple positioning nozzles are all the same.
本实用新型具有如下有益效果:The utility model has the following beneficial effects:
本实用新型中,通过在检具本体表面焊接带有法兰弯头的歧管模型,且法兰弯头的端部一体设置有三角形或方形法兰盘,并且法兰盘上开设符合标准的法兰孔,当进行排气歧管法兰孔位置度检测时,通过将待测排气歧管的法兰端靠近歧管模型的法兰弯头,促使待测排气歧管的法兰端与法兰弯头的法兰盘紧密贴合,使得法兰盘表面的法兰孔能够直观的显出待测排气歧管的法兰端是否合格,相较于现有技术中依次进行定位、夹紧和检测的操作方式,能够显著提升法兰孔位置度检测效率,有利于批量排气歧管位置度的快速检测。In the utility model, a manifold model with a flange elbow is welded on the surface of the inspection tool body, and the end of the flange elbow is integrally provided with a triangular or square flange plate, and the flange plate is provided with a standard flange. Flange hole, when detecting the position of the flange hole of the exhaust manifold, the flange end of the exhaust manifold to be tested is pushed close to the flange elbow of the manifold model to make the flange of the exhaust manifold to be tested end and the flange of the flange elbow are closely fitted, so that the flange hole on the surface of the flange can intuitively show whether the flange end of the exhaust manifold to be tested is qualified, compared with the prior art in order The operation mode of positioning, clamping and detection can significantly improve the detection efficiency of the flange hole position, and is conducive to the rapid detection of the position degree of exhaust manifolds in batches.
附图说明Description of drawings
图1为本实用新型一种汽车排气歧管位置度检具的俯视图;Fig. 1 is the top view of a kind of automobile exhaust manifold position inspection tool of the utility model;
图2为本实用新型一种汽车排气歧管位置度检具的侧视图;Fig. 2 is a side view of an automobile exhaust manifold position gauge of the utility model;
图3为本实用新型一种汽车排气歧管位置度检具的仰视图。Fig. 3 is a bottom view of an automobile exhaust manifold position gauge of the utility model.
图例说明:illustration:
1、检具本体;2、歧管模型;3、定位耳;4、法兰弯头;5、法兰盘;6、安装脚座;7、定位嘴;8、法兰孔;9、凹槽。1. Gauge body; 2. Manifold model; 3. Positioning ear; 4. Flange elbow; 5. Flange plate; 6. Mounting foot; 7. Positioning nozzle; 8. Flange hole; 9. Concave groove.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
根据本实用新型的实施例,提供了一种汽车排气歧管位置度检具。According to an embodiment of the utility model, a position degree inspection tool for an automobile exhaust manifold is provided.
现结合附图和具体实施方式对本实用新型进一步说明,如图1-3所示,根据本实用新型实施例的一种汽车排气歧管位置度检具,包括检具本体1,检具本体1的顶面焊接有歧管模型2,且歧管模型2与检具本体1的接触面焊接有多个安装脚座6,歧管模型2的中部一体铸造有法兰弯头4,且法兰弯头4的一端固定有法兰盘5,法兰盘5表面的边缘处开设有法兰孔8,法兰弯头4的两侧均一体铸造有定位嘴7,检具本体1的侧壁面焊接有定位耳3,通过在检具本体1表面焊接带有法兰弯头4的歧管模型2,且法兰弯头4的端部一体设置有三角形或方形法兰盘5,并且法兰盘5上开设符合标准的法兰孔8,当进行排气歧管法兰孔8位置度检测时,通过将待测排气歧管的法兰端靠近歧管模型2的法兰弯头4,促使待测排气歧管的法兰端与法兰弯头4的法兰盘5紧密贴合,使得法兰盘5表面的法兰孔8能够直观的显出待测排气歧管的法兰端是否合格,相较于现有技术中依次进行定位、夹紧和检测的操作方式,能够显著提升法兰孔8位置度检测效率,有利于批量排气歧管位置度的快速检测,其次,通过在歧管模型2上设置多个安装脚座6以及定位嘴7,能够做为待测排气歧管的参照物,配合相应的辅助工具(游标卡尺),以便进行排气歧管附属结构位置度的比对,有利于扩展检具本体1对排气歧管各个部分位置度的检测范围;The utility model is now further described in conjunction with the accompanying drawings and specific embodiments. As shown in Figures 1-3, a vehicle exhaust manifold position gauge according to an embodiment of the utility model includes a
在一个实施例中,检具本体1整体为长方体结构,且检具本体1的底面预留有矩形结构的凹槽9,通过凹槽9能够减少检具本体1的用料,降低成本和配重。In one embodiment, the
在一个实施例中,歧管模型2的多个安装脚座6均与检具本体1相焊接,且多个安装脚座6的表面均开设有相同孔径的安装孔,通过多个安装脚座6,能够作为待测排气歧管附属构件位置度和孔径的参考。In one embodiment, the plurality of mounting
在一个实施例中,检具本体1的两侧均焊接有定位耳3,且定位耳3的表面开设有相同孔径的通孔,通过定位耳3能够对检具本体1的位置进行插接式锁固,增加检具本体1放置的稳固性。In one embodiment,
在一个实施例中,法兰盘5整体为三角形或方形结构,且法兰盘5的表面开设有多个相同孔径的法兰孔8,该种法兰盘5及其法兰孔8均为国标标准件。In one embodiment, the
在一个实施例中,定位嘴7设置有多个,且多个定位嘴7均为圆筒型结构,并且多个定位嘴7的内径均相同,通过多个定位嘴7,能够作为待测排气歧管附属构件位置度和孔径的参考。In one embodiment, a plurality of
工作原理:working principle:
使用时,通过在检具本体1表面焊接带有法兰弯头4的歧管模型2,且法兰弯头4的端部一体设置有三角形或方形法兰盘5,并且法兰盘5上开设符合标准的法兰孔8,当进行排气歧管法兰孔8位置度检测时,通过将待测排气歧管的法兰端靠近歧管模型2的法兰弯头4,促使待测排气歧管的法兰端与法兰弯头4的法兰盘5紧密贴合,使得法兰盘5表面的法兰孔8能够直观的显出待测排气歧管的法兰端是否合格,相较于现有技术中依次进行定位、夹紧和检测的操作方式,能够显著提升法兰孔8位置度检测效率,有利于批量排气歧管位置度的快速检测,其次,通过在歧管模型2上设置多个安装脚座6以及定位嘴7,能够做为待测排气歧管的参照物,配合相应的辅助工具(游标卡尺),以便进行排气歧管附属结构位置度的比对,有利于扩展检具本体1对排气歧管各个部分位置度的检测范围。When in use, the
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the utility model, and is not intended to limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art , it can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model, All should be included within the protection scope of the present utility model.
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Effective date of registration: 20250126 Address after: No. 3625, 36th Floor, Unit 1, Building 1, No. 88 Jinfu Road, Jinniu District, Chengdu City, Sichuan Province, China 610036 Patentee after: Sichuan Bowen Chuangwei Automobile Sales Co.,Ltd. Country or region after: China Address before: 330200 No. 1199 Toyama road five, Nanchang County Xiaolan economic and Technological Development Zone, Nanchang, Jiangxi Patentee before: Nanchang Ruizhan Auto Parts Co.,Ltd. Country or region before: China |
