CN218059093U - Special heat treatment equipment for steel quenching - Google Patents
Special heat treatment equipment for steel quenching Download PDFInfo
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- CN218059093U CN218059093U CN202221827796.4U CN202221827796U CN218059093U CN 218059093 U CN218059093 U CN 218059093U CN 202221827796 U CN202221827796 U CN 202221827796U CN 218059093 U CN218059093 U CN 218059093U
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Abstract
本实用新型公开了一种钢材淬火专用热处理设备,涉及钢材淬火技术领域,包括底脚,还包括转动结构以及加热结构,所述底脚的顶端安装有底板,且底板顶端的两侧均安装有支撑板,所述支撑板的顶端安装有顶板,且加热结构均位于底板和顶板的内部,所述顶板和底板相互靠近的一端均安装有伸缩杆,且伸缩杆的一端均安装有加热板,所述支撑板之间设置有钢材本体,且支撑板远离钢材本体的一侧均安装有第一伺服电机。本实用新型通过驱动杆带动固定槽旋转,使钢材本体进行翻转,随后再将微型伺服电机启动,再次通过加热板对钢材本体进行加热,该结构通过第一伺服电机对钢材本体进行旋转,避免人工直接与加热的部件接触,防止人员烫伤。
The utility model discloses a special heat treatment equipment for steel quenching, which relates to the technical field of steel quenching, and includes a foot, and also includes a rotating structure and a heating structure. A support plate, a top plate is installed on the top of the support plate, and the heating structure is located inside the bottom plate and the top plate, telescopic rods are installed on the ends of the top plate and the bottom plate that are close to each other, and a heating plate is installed on one end of the telescopic rods, A steel body is arranged between the support plates, and first servo motors are installed on the sides of the support plates away from the steel body. The utility model drives the fixed groove to rotate through the driving rod, so that the steel body is turned over, and then the micro servo motor is started, and the steel body is heated by the heating plate again, and the structure rotates the steel body through the first servo motor, avoiding artificial Direct contact with heated parts to prevent personal burns.
Description
技术领域technical field
本实用新型涉及钢材淬火技术领域,具体为一种钢材淬火专用热处理设备。The utility model relates to the technical field of steel quenching, in particular to a special heat treatment equipment for steel quenching.
背景技术Background technique
钢材淬火是将钢件加热到某一温度,保持一定时间,然后以适当的速度冷却,以获得马氏体或贝氏体的热处理工艺称为淬火,目的是提高提高金属材料的力学性能,如提高工具、轴承等的硬度和耐磨度,提高弹簧钢的弹性极限,再者,还能改善某些特殊刚的力学性能或化学性能,如提高不锈钢的耐腐蚀性,钢材淬火专用热处理设备则是用于对钢材进行加热的设备。Steel quenching is to heat the steel to a certain temperature, keep it for a certain period of time, and then cool it at an appropriate speed to obtain martensite or bainite. The heat treatment process is called quenching. The purpose is to improve the mechanical properties of metal materials, such as Improve the hardness and wear resistance of tools, bearings, etc., increase the elastic limit of spring steel, and also improve the mechanical properties or chemical properties of some special rigids, such as improving the corrosion resistance of stainless steel, special heat treatment equipment for steel quenching It is a device for heating steel.
传统的钢材淬火专用热处理设备具有结构简单且操作方便的优点,但仍然存在其不足之处。The traditional special heat treatment equipment for steel quenching has the advantages of simple structure and convenient operation, but there are still some shortcomings.
传统的钢材淬火专用热处理设备在进行使用的过程中,通常通过钳子将钢材夹住,将其置于熔炉的内部进行加热升温,在此过程中,工作人员须手持钳子,贴近炉体对钢材进行翻动,而熔炉内部的高温易使工作人员造成烫伤。In the process of using the traditional special heat treatment equipment for steel quenching, the steel is usually clamped by pliers and placed inside the furnace for heating. Stirring, and the high temperature inside the furnace can easily cause burns to the staff.
实用新型内容Utility model content
本实用新型的目的在于提供一种钢材淬火专用热处理设备,以解决上述背景技术中提出的高温易使工作人员造成烫伤的问题。The purpose of this utility model is to provide a special heat treatment equipment for steel quenching, so as to solve the problem in the above-mentioned background technology that high temperature easily causes burns to workers.
为实现上述目的,本实用新型提供如下技术方案:一种钢材淬火专用热处理设备,包括底脚,还包括转动结构以及加热结构;In order to achieve the above purpose, the utility model provides the following technical solutions: a special heat treatment equipment for steel quenching, including feet, and also includes a rotating structure and a heating structure;
所述底脚的顶端安装有底板,且底板顶端的两侧均安装有支撑板,所述支撑板的顶端安装有顶板,且加热结构均位于底板和顶板的内部;A bottom plate is installed on the top of the foot, and support plates are installed on both sides of the top of the bottom plate, a top plate is installed on the top of the support plate, and the heating structures are located inside the bottom plate and the top plate;
所述顶板和底板相互靠近的一端均安装有伸缩杆,且伸缩杆的一端均安装有加热板,所述支撑板之间设置有钢材本体,且支撑板远离钢材本体的一侧均安装有第一伺服电机,所述第一伺服电机的输出端均安装有驱动杆,所述转动结构均位于支撑板相互靠近的一侧;One end of the top plate and the bottom plate close to each other is equipped with a telescopic rod, and one end of the telescopic rod is equipped with a heating plate, a steel body is arranged between the support plates, and the side of the support plate away from the steel body is equipped with a second A servo motor, the output end of the first servo motor is equipped with a drive rod, and the rotating structures are all located on the side where the support plates are close to each other;
所述转动结构包括环形滑槽,所述环形滑槽均安装于支撑板相互靠近的一侧,且环形滑槽的内部均设置有两个滑块,所述滑块的一侧均安装有固定槽,且固定槽内部的底端均通过转轴安装有第二双向螺纹杆,所述第二双向螺纹杆的顶端均安装有旋钮,且第二双向螺纹杆的外壁均通过螺纹连接有两个第二螺纹块,所述第二螺纹块远离环形滑槽的一侧均安装有夹板。The rotating structure includes an annular chute, the annular chute is installed on the side of the support plate close to each other, and the inside of the annular chute is provided with two sliders, and one side of the slider is equipped with a fixed groove, and the bottom end inside the fixed groove is equipped with a second two-way threaded rod through the rotating shaft, the top of the second two-way threaded rod is equipped with a knob, and the outer wall of the second two-way threaded rod is connected with two second Two threaded blocks, the side of the second threaded block away from the annular chute is equipped with splints.
优选的,所述驱动杆的一端均穿过支撑板,且驱动杆的一端均延伸至支撑板之间。Preferably, one end of the driving rod passes through the supporting plates, and one end of the driving rod extends between the supporting plates.
优选的,所述滑块的一侧均穿过环形滑槽延伸至环形滑槽的外部,且固定槽均安装于驱动杆的一端。Preferably, one side of the sliders extends through the annular chute to the outside of the annular chute, and the fixing grooves are installed at one end of the driving rod.
优选的,所述第二双向螺纹杆的顶端均穿过固定槽,且第二双向螺纹杆的顶端均延伸至固定槽的上方。Preferably, the top ends of the second two-way threaded rods pass through the fixing groove, and the top ends of the second two-way threaded rods all extend above the fixing groove.
优选的,所述夹板的一侧均穿过固定槽,且夹板的一侧均延伸至钢材本体的上下两端。Preferably, one side of the splint passes through the fixing groove, and one side of the splint extends to the upper and lower ends of the steel body.
优选的,所述加热结构包括空腔、第一双向螺纹杆、第一螺纹块、推杆、安装板和微型伺服电机,所述空腔均开设于底板和顶板的内部,且空腔的内部均竖向安装有安装板,所述安装板的一侧均安装有微型伺服电机,且微型伺服电机的输出端均安装有第一双向螺纹杆,所述第一双向螺纹杆的外壁均通过螺纹连接有两个第一螺纹块,且第一螺纹块靠近加热板的一端均通过铰接键连接有推杆。Preferably, the heating structure includes a cavity, a first two-way threaded rod, a first threaded block, a push rod, a mounting plate, and a micro servo motor, and the cavities are all opened inside the bottom plate and the top plate, and the inside of the cavity A mounting plate is installed vertically, a micro servo motor is installed on one side of the mounting plate, and the output end of the micro servo motor is equipped with a first two-way threaded rod, and the outer wall of the first two-way threaded rod is threaded. Two first threaded blocks are connected, and one end of the first threaded block close to the heating plate is connected with a push rod through a hinge key.
优选的,所述第一双向螺纹杆的一端均穿过安装板延伸至空腔内部的一侧,且第一双向螺纹杆均通过转轴安装于空腔内部的一侧。Preferably, one end of the first two-way threaded rod extends through the mounting plate to one side inside the cavity, and the first two-way threaded rod is installed on one side inside the cavity through a rotating shaft.
优选的,所述推杆靠近钢材本体的一端均延伸至加热板的一端,且推杆均通过铰接键连接于加热板远离钢材本体一端的两侧。Preferably, the ends of the push rods close to the steel body both extend to one end of the heating plate, and the push rods are connected to both sides of the end of the heating plate away from the steel body through hinge keys.
与现有技术相比,本实用新型的有益效果是:通过调节旋钮的旋转方向,使第二螺纹块在第二双向螺纹杆的外壁向相互靠近的方向移动,通过第二螺纹块带动夹板,使夹板相互靠近,通过夹板将钢材本体进行固定,随后,即可对钢材本体的上下两端进行加热,加热完毕后,控制微型伺服电机旋转方向,使加热板相互远离,将第一伺服电机启动,通过第一伺服电机带动驱动杆旋转,通过驱动杆即可带动固定槽旋转,通过固定槽带动钢材本体旋转,使钢材本体进行翻转,随后再将微型伺服电机启动,再次通过加热板对钢材本体进行加热,该结构通过第一伺服电机对钢材本体进行旋转,避免人工直接与加热的部件接触,防止人员烫伤。Compared with the prior art, the beneficial effect of the utility model is: by adjusting the rotation direction of the knob, the second threaded block moves toward the direction of mutual approach on the outer wall of the second two-way threaded rod, and the splint is driven by the second threaded block, Make the splints close to each other, fix the steel body through the splints, and then heat the upper and lower ends of the steel body. After heating, control the rotation direction of the micro servo motor to keep the heating plates away from each other, and start the first servo motor. , drive the drive rod to rotate through the first servo motor, drive the fixed groove to rotate through the drive rod, and drive the steel body to rotate through the fixed groove, so that the steel body is turned over, and then the micro servo motor is started, and the steel body is heated by the heating plate again For heating, the structure rotates the steel body through the first servo motor to avoid manual direct contact with the heated parts and prevent personnel from being burned.
附图说明Description of drawings
图1为本实用新型的主视剖视结构示意图;Fig. 1 is the front view sectional structure schematic diagram of the utility model;
图2为本实用新型的主视结构示意图;Fig. 2 is the main view structure schematic diagram of the utility model;
图3为本实用新型环形滑槽的侧视剖视放大结构示意图;Fig. 3 is a side view sectional enlarged structural schematic diagram of the utility model annular chute;
图4为本实用新型的图1中A处放大结构示意图。Fig. 4 is a schematic diagram of an enlarged structure at A in Fig. 1 of the present invention.
图中:1、底脚;2、底板;3、支撑板;4、第一伺服电机;5、钢材本体;6、顶板;7、加热板;8、伸缩杆;9、加热结构;901、空腔;902、第一双向螺纹杆;903、第一螺纹块;904、推杆;905、安装板;906、微型伺服电机;10、驱动杆;11、环形滑槽;12、滑块;13、固定槽;14、第二双向螺纹杆;15、夹板;16、第二螺纹块;17、旋钮。In the figure: 1. foot; 2. bottom plate; 3. support plate; 4. first servo motor; 5. steel body; 6. top plate; 7. heating plate; 8. telescopic rod; 9. heating structure; 901, Cavity; 902, the first two-way threaded rod; 903, the first threaded block; 904, push rod; 905, mounting plate; 906, micro servo motor; 10, drive rod; 11, annular chute; 12, slide block; 13. Fixing groove; 14. The second two-way threaded rod; 15. The splint; 16. The second threaded block; 17. The knob.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
实施例1:请参阅图1-4,一种钢材淬火专用热处理设备,包括底脚1,还包括转动结构以及加热结构9;Embodiment 1: Please refer to Figures 1-4, a special heat treatment equipment for steel quenching, including a
底脚1的顶端安装有底板2,且底板2顶端的两侧均安装有支撑板3,支撑板3的顶端安装有顶板6,且加热结构9均位于底板2和顶板6的内部;A
顶板6和底板2相互靠近的一端均安装有伸缩杆8,且伸缩杆8的一端均安装有加热板7,支撑板3之间设置有钢材本体5,且支撑板3远离钢材本体5的一侧均安装有第一伺服电机4,该第一伺服电机4的型号可以是F-3420-1,第一伺服电机4的输出端均安装有驱动杆10,驱动杆10的一端均穿过支撑板3,且驱动杆10的一端均延伸至支撑板3之间,转动结构均位于支撑板3相互靠近的一侧;One end of the
请参阅图1-4,一种钢材淬火专用热处理设备还包括转动结构,转动结构包括环形滑槽11,环形滑槽11均安装于支撑板3相互靠近的一侧,且环形滑槽11的内部均设置有两个滑块12,滑块12的一侧均安装有固定槽13,且固定槽13内部的底端均通过转轴安装有第二双向螺纹杆14,第二双向螺纹杆14的顶端均安装有旋钮17,且第二双向螺纹杆14的外壁均通过螺纹连接有两个第二螺纹块16,第二螺纹块16远离环形滑槽11的一侧均安装有夹板15;Please refer to Figures 1-4, a special heat treatment equipment for steel quenching also includes a rotating structure, the rotating structure includes an
滑块12的一侧均穿过环形滑槽11延伸至环形滑槽11的外部,且固定槽13均安装于驱动杆10的一端;One side of the
第二双向螺纹杆14的顶端均穿过固定槽13,且第二双向螺纹杆14的顶端均延伸至固定槽13的上方;The top ends of the second two-way threaded
夹板15的一侧均穿过固定槽13,且夹板15的一侧均延伸至钢材本体5的上下两端;One side of the
具体地,如图1、图2、图3和图4所示,使用该机构时,通过调节旋钮17的旋转方向,使第二螺纹块16在第二双向螺纹杆14的外壁向相互靠近的方向移动,通过第二螺纹块16带动夹板15,使夹板15相互靠近,通过夹板15将钢材本体5进行固定。Specifically, as shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, when using this mechanism, by adjusting the rotation direction of the
实施例2:加热结构9包括空腔901、第一双向螺纹杆902、第一螺纹块903、推杆904、安装板905和微型伺服电机906,空腔901均开设于底板2和顶板6的内部,且空腔901的内部均竖向安装有安装板905,安装板905的一侧均安装有微型伺服电机906,该微型伺服电机906的型号可以是42M704L530,且微型伺服电机906的输出端均安装有第一双向螺纹杆902,第一双向螺纹杆902的外壁均通过螺纹连接有两个第一螺纹块903,且第一螺纹块903靠近加热板7的一端均通过铰接键连接有推杆904;Embodiment 2: The heating structure 9 includes a
第一双向螺纹杆902的一端均穿过安装板905延伸至空腔901内部的一侧,且第一双向螺纹杆902均通过转轴安装于空腔901内部的一侧;One end of the first two-way threaded
推杆904靠近钢材本体5的一端均延伸至加热板7的一端,且推杆904均通过铰接键连接于加热板7远离钢材本体5一端的两侧;One end of the
具体地,如图1和图2所示,使用该机构时,通过调节第一双向螺纹杆902的旋转方向,使第一螺纹块903在第一双向螺纹杆902的外壁向相互靠近的方向移动,通过第一螺纹块903推动推杆904,使推杆904推动加热板7。Specifically, as shown in Figure 1 and Figure 2, when using this mechanism, by adjusting the rotation direction of the first two-way threaded
工作原理:若要对钢材本体5进行淬火热处理,工作人员将微型伺服电机906启动,通过微型伺服电机906带动第一双向螺纹杆902,使第一双向螺纹杆902旋转,由于第一双向螺纹杆902与第一螺纹块903通过螺纹连接,且第一螺纹块903分别位于第一双向螺纹杆902外壁螺纹相逆的两个部分,故在第一双向螺纹杆902进行旋转的过程中,第一螺纹块903可以在第一双向螺纹杆902的外壁随着螺纹移动,且移动的方向相反,通过调节第一双向螺纹杆902的旋转方向,使第一螺纹块903在第一双向螺纹杆902的外壁向相互靠近的方向移动,通过第一螺纹块903推动推杆904,使推杆904推动加热板7,此时工作人员将加热板7启动,加热板7相互靠近直至与钢材本体5紧贴,并通过加热板7带动伸缩杆8拉伸,通过加热板7即可对钢材本体5进行淬火热处理;Working principle: If the
工作人员将需要进行淬火热处理的钢材本体5置于夹板15之间,随后转动旋钮17,通过旋钮17带动第二双向螺纹杆14旋转,由于第二双向螺纹杆14与第二螺纹块16通过螺纹连接,且第二螺纹块16分别位于第二双向螺纹杆14外壁螺纹相逆的两个部分,故在第二双向螺纹杆14进行旋转的过程中,第二螺纹块16可以在第二双向螺纹杆14的外壁随着螺纹移动,且移动的方向相反,通过调节旋钮17的旋转方向,使第二螺纹块16在第二双向螺纹杆14的外壁向相互靠近的方向移动,通过第二螺纹块16带动夹板15,使夹板15相互靠近,通过夹板15将钢材本体5进行固定,随后,即可对钢材本体5的上下两端进行加热,加热完毕后,控制微型伺服电机906旋转方向,使加热板7相互远离,将第一伺服电机4启动,通过第一伺服电机4带动驱动杆10旋转,通过驱动杆10即可带动固定槽13旋转,通过固定槽13带动钢材本体5旋转,使钢材本体5进行翻转,随后再将微型伺服电机906启动,再次通过加热板7对钢材本体5进行加热。The worker places the
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
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