CN218051005U - Automatic welding device for multi-edge disc-shaped milling cutter - Google Patents
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Abstract
本实用新型公开了一种多刃盘状铣刀自动焊接装置,属于铣刀自动焊接设备领域,解决现有焊接装置的紧固机构难以夹持盘状刀柄的问题。它包括工作台,所述的工作台顶部设有用于将铣刀的刀柄输送至焊接机构处的送料机构,所述送料机构的输出端上设有用于固定铣刀的刀柄的固定机构,所述的固定机构包括气泵和固定轴,气泵固定在送料机构的输出端,固定轴通过轴承安装在气泵的出气口处,所述的固定轴内开设有与气泵的出气口连通的通气道,所述的固定轴上远离气泵的一端设有多个径向均匀布置的膨胀组件,所述膨胀组件一侧的固定轴外壁设有定位板。本实用新型的多刃盘状铣刀自动焊接装置,可以实现快速固定盘状铣刀的刀柄,并有效提高夹持稳定性。
The utility model discloses an automatic welding device for a multi-edged disc-shaped milling cutter, which belongs to the field of automatic welding equipment for milling cutters and solves the problem that the fastening mechanism of the existing welding device is difficult to clamp a disc-shaped knife handle. It includes a workbench, the top of the workbench is provided with a feeding mechanism for conveying the handle of the milling cutter to the welding mechanism, and the output end of the feeding mechanism is provided with a fixing mechanism for fixing the handle of the milling cutter, The fixed mechanism includes an air pump and a fixed shaft, the air pump is fixed at the output end of the feeding mechanism, the fixed shaft is installed at the air outlet of the air pump through a bearing, and an air passage communicated with the air outlet of the air pump is provided in the fixed shaft. The end of the fixed shaft away from the air pump is provided with a plurality of radially uniformly arranged expansion assemblies, and the outer wall of the fixed shaft on one side of the expansion assembly is provided with a positioning plate. The automatic welding device for the multi-edged disc milling cutter of the utility model can quickly fix the handle of the disc milling cutter and effectively improve the clamping stability.
Description
技术领域technical field
本实用新型涉及铣刀自动焊接机领域,更具体地说,它涉及一种多刃盘状铣刀自动焊接装置。The utility model relates to the field of automatic welding machines for milling cutters, in particular to an automatic welding device for multi-edged disc milling cutters.
背景技术Background technique
铣刀是用于铣削加工的、具有一个或多个刀齿(刀刃)的旋转刀具。工作时各刀齿依次间歇地切去工件的余量。铣刀主要用于在铣床上加工平面、台阶、沟槽、成形表面和切断工件等,一般包括刀柄和刀刃,刀刃通过焊接的方式焊接固定在刀柄上。多刃盘状铣刀则是铣刀的其中一种,如图1所示,其特点是刀柄a呈盘状,多个刀刃b位于刀柄a的外边缘,其刀刃b的固定方式也是通过焊接固定。随着科技的不断进步,对于铣刀的焊接已经较为成熟,自动化程度也较高,如申请号为:CN202010778498.X的现有技术中,公开了一种铣刀焊接机,其是利用紧固机构夹持住铣刀的刀柄,然后将预压有刀刃的刀柄再移动至焊接工位中,焊接机构再对刀刃与刀柄的连接处进行焊接固定,全程实现自动化焊接。但是该焊接机中的紧固机构只能夹持柱状的刀柄,而对于盘状刀柄的盘状铣刀,则难以进行夹持固定,因此,亟需研发设计一种用于多刃盘状铣刀的自动焊接装置。A milling cutter is a rotating tool with one or more teeth (cutting edges) for milling operations. When working, each knife tooth cuts off the allowance of the workpiece intermittently in turn. Milling cutters are mainly used to process planes, steps, grooves, forming surfaces, and cut off workpieces on milling machines. They generally include a handle and a blade, and the blade is fixed on the handle by welding. The multi-blade disc milling cutter is one of the milling cutters. As shown in Figure 1, it is characterized in that the handle a is disc-shaped, and multiple blades b are located on the outer edge of the handle a. The fixing method of the blade b is also Fix by welding. With the continuous advancement of science and technology, the welding of milling cutters has become relatively mature and has a high degree of automation. For example, in the prior art with the application number of CN202010778498.X, a milling cutter welding machine is disclosed, which uses fastening The mechanism clamps the handle of the milling cutter, and then moves the handle with the pre-pressed blade to the welding station, and the welding mechanism welds and fixes the joint between the blade and the handle, realizing automatic welding throughout the process. But the fastening mechanism in this welding machine can only clamp the cylindrical tool handle, and it is difficult to clamp and fix the disc-shaped milling cutter with disc-shaped tool handle. Therefore, it is urgent to develop and design a Automatic welding device for shape milling cutter.
实用新型内容Utility model content
本实用新型要解决的技术问题是针对现有技术的上述不足,其目的是提供一种多刃盘状铣刀自动焊接装置,可以实现快速固定盘状铣刀的刀柄,并有效提高夹持稳定性。The technical problem to be solved by the utility model is aimed at the above-mentioned deficiencies of the prior art, and its purpose is to provide an automatic welding device for a multi-blade disc milling cutter, which can quickly fix the handle of the disc milling cutter and effectively improve the clamping stability.
本实用新型的技术方案是这样的:多刃盘状铣刀自动焊接装置,包括工作台,所述的工作台顶部一侧设有焊接机构,所述的工作台顶部设有用于将铣刀的刀柄输送至焊接机构处的送料机构,所述送料机构的输出端上设有用于固定铣刀的刀柄的固定机构,所述的固定机构包括气泵和固定轴,所述的气泵固定在送料机构的输出端,所述的固定轴通过轴承安装在气泵的出气口处,所述的固定轴内开设有与气泵的出气口连通的通气道,所述的固定轴上远离气泵的一端设有多个径向均匀布置的膨胀组件,所述膨胀组件一侧的固定轴外壁设有定位板,所述的膨胀组件包括推杆和压缩弹簧,所述的推杆径向插接在固定轴开设有的滑孔内,所述滑孔两侧的固定轴内开设有安装腔,所述的推杆两侧固定有滑板,所述的滑板滑动安装在安装腔内,且所述滑板与安装腔内壁顶部之间连接有压缩弹簧,所述推杆的顶端位于滑孔内部,所述推杆的底端延伸进入通气道内,所述的通气道内设有可挤压推杆径向向外移动的活塞组件;所述送料机构的输出端上还设有用于带动固定轴转动的旋转机构。The technical scheme of the utility model is as follows: the multi-blade disc milling cutter automatic welding device includes a workbench, the top side of the workbench is provided with a welding mechanism, and the top of the workbench is provided with a The knife handle is delivered to the feeding mechanism at the welding mechanism, and the output end of the feeding mechanism is provided with a fixing mechanism for fixing the knife handle of the milling cutter. The fixing mechanism includes an air pump and a fixed shaft, and the air pump is fixed on the feeding At the output end of the mechanism, the fixed shaft is installed at the air outlet of the air pump through a bearing, and an air passage connected with the air outlet of the air pump is provided in the fixed shaft, and the end of the fixed shaft far away from the air pump is provided with A plurality of expansion assemblies evenly arranged in the radial direction, the outer wall of the fixed shaft on one side of the expansion assembly is provided with a positioning plate, the expansion assembly includes a push rod and a compression spring, and the push rod is radially inserted into the fixed shaft In some sliding holes, there are mounting cavities in the fixed shafts on both sides of the sliding hole, sliding plates are fixed on both sides of the push rod, and the sliding plates are slidably installed in the mounting cavity, and the sliding plate and the mounting cavity A compression spring is connected between the tops of the inner walls, the top end of the push rod is located inside the sliding hole, the bottom end of the push rod extends into the air channel, and the air channel is provided with a squeezeable push rod that can move radially outward The piston assembly; the output end of the feeding mechanism is also provided with a rotating mechanism for driving the fixed shaft to rotate.
作为进一步地改进,所述的旋转机构包括固定箱、第一电机、主动齿轮和从动齿轮,所述的固定箱固定在送料机构的输出端,所述的第一电机固定在固定箱的顶部,所述的主动齿轮与第一电机的输出端连接,所述的固定轴贯穿固定箱并与贯穿部位通过轴承连接,所述的从动齿轮固定套接在固定箱内的固定轴上,所述的主动齿轮活动贯穿固定箱并与从动齿轮相啮合连接。As a further improvement, the rotating mechanism includes a fixed box, a first motor, a driving gear and a driven gear, the fixed box is fixed on the output end of the feeding mechanism, and the first motor is fixed on the top of the fixed box , the driving gear is connected to the output end of the first motor, the fixed shaft passes through the fixed box and is connected with the penetrating part through a bearing, and the driven gear is fixedly sleeved on the fixed shaft in the fixed box, so The above-mentioned driving gear moves through the fixed box and is meshed with the driven gear.
进一步地,所述的送料机构包括第二电机、丝杆和滑动座,所述的第二电机固定在工作台顶部,且所述第二电机的输出端与丝杆连接,所述的滑动座与丝杆螺纹连接,所述的滑动座与工作台之间还设有导向机构,所述的气泵、固定箱均固定在滑动座的顶部。Further, the feeding mechanism includes a second motor, a screw rod and a sliding seat, the second motor is fixed on the top of the workbench, and the output end of the second motor is connected to the screw rod, and the sliding seat It is threadedly connected with the screw mandrel, and a guiding mechanism is also provided between the sliding seat and the workbench, and the air pump and the fixing box are all fixed on the top of the sliding seat.
进一步地,所述的导向机构包括对称设置在工作台顶面的导轨,所述的滑动座底部滑动安装在导轨上。Further, the guide mechanism includes guide rails arranged symmetrically on the top surface of the workbench, and the bottom of the sliding seat is slidably installed on the guide rails.
进一步地,所述的工作台上远离第二电机的一侧还设有轴承座,所述的丝杆通过轴承与轴承座连接。Further, a bearing seat is provided on the side of the workbench away from the second motor, and the screw rod is connected to the bearing seat through a bearing.
进一步地,所述的活塞组件包括活塞和锥形柱,所述的活塞与通气道内壁之间嵌设有多个密封环,所述锥形柱的最大一端与活塞一端连接,最小一端位于推杆的一侧。Further, the piston assembly includes a piston and a conical column, a plurality of sealing rings are embedded between the piston and the inner wall of the air passage, the largest end of the conical column is connected to one end of the piston, and the smallest end is located at the end of the pusher. side of the rod.
进一步地,所述的推杆底端活动嵌设有滚珠,所述滚珠的最低点位于锥形柱的最小一端端面上方。Further, the bottom end of the push rod is movably embedded with balls, and the lowest point of the balls is located above the smallest end surface of the tapered column.
有益效果Beneficial effect
本实用新型与现有技术相比,具有以下优点:Compared with the prior art, the utility model has the following advantages:
本实用新型的多刃盘状铣刀自动焊接装置,通过在固定轴上设置多个均匀布置的膨胀组件,在对盘状铣刀的刀柄进行装夹时,将刀柄套接在固定轴上直至刀柄侧面与定位板接触,然后启动气泵向通气道内泵入气体推动活塞组件沿通气道移动,活塞组件的锥形柱与推杆接触后开始挤压推杆向外径向移动,此时推杆顶紧刀柄的轴孔内壁,即可以实现快速固定盘状铣刀的刀柄,并有效提高夹持稳定性;待焊接完成后,气泵抽气带动活塞组件移动,此时推杆在压缩弹簧的弹性作用力下复位,即可将铣刀取下,装拆十分方便。The multi-blade disc milling cutter automatic welding device of the utility model is provided with a plurality of evenly arranged expansion components on the fixed shaft, and when the disc-shaped milling cutter handle is clamped, the tool handle is sleeved on the fixed shaft Up until the side of the tool handle touches the positioning plate, then start the air pump to pump air into the air passage to push the piston assembly to move along the air passage. After the tapered column of the piston assembly contacts the push rod, it starts to squeeze the push rod to move radially outward. When the push rod is pressed against the inner wall of the shaft hole of the handle, the handle of the disc-shaped milling cutter can be quickly fixed, and the clamping stability can be effectively improved; after the welding is completed, the air pump drives the piston assembly to move, and the push rod The milling cutter can be removed under the elastic force of the compression spring, and the assembly and disassembly are very convenient.
附图说明Description of drawings
图1为现有技术中多刃盘状铣刀的局部结构示意图;Fig. 1 is the partial structure schematic diagram of multi-edged disk milling cutter in the prior art;
图2为本实用新型的结构示意图;Fig. 2 is the structural representation of the utility model;
图3为图2中A处的结构放大示意图;Fig. 3 is the enlarged schematic diagram of the structure at place A in Fig. 2;
图4为图3中B处的结构放大示意图。FIG. 4 is an enlarged schematic view of the structure at B in FIG. 3 .
其中:1-工作台、2-焊接机构、3-旋转机构、4-固定机构、5-固定箱、6-第一电机、7-主动齿轮、8-从动齿轮、9-第二电机、10-丝杆、11-滑动座、12-导轨、13-轴承座、401-气泵、402-固定轴、403-通气道、404-定位板、405-推杆、406-压缩弹簧、407-安装腔、408-滑板、409-活塞、410-锥形柱、411-密封环、412-滚珠、a-刀柄、b-刀刃。Among them: 1-working table, 2-welding mechanism, 3-rotating mechanism, 4-fixing mechanism, 5-fixed box, 6-first motor, 7-driving gear, 8-driven gear, 9-second motor, 10-screw, 11-sliding seat, 12-guide rail, 13-bearing seat, 401-air pump, 402-fixed shaft, 403-air channel, 404-positioning plate, 405-push rod, 406-compression spring, 407- Mounting chamber, 408-slide, 409-piston, 410-tapered post, 411-sealing ring, 412-ball, a-handle, b-blade.
具体实施方式detailed description
下面结合附图中的具体实施例对本实用新型做进一步的说明。The utility model will be further described below in conjunction with the specific embodiments in the accompanying drawings.
参阅图2-4,本实用新型的多刃盘状铣刀自动焊接装置,包括工作台1,相当于现有技术中焊接机的机台,在工作台1顶部一侧设有焊接机构2,焊接机构2为现有技术中的焊接装置,此处不再赘述,在工作台1顶部设有用于将铣刀的刀柄输送至焊接机构2处的送料机构,该送料机构的输出端上设有用于固定铣刀的刀柄的固定机构4,该固定机构4包括气泵401和固定轴402,其中,气泵401固定在送料机构的输出端,固定轴402通过轴承安装在气泵401的出气口处,使得固定轴402可相对气泵401转动,便于后续驱动刀柄转动切换焊接位置,在固定轴402内开设有与气泵401的出气口连通的通气道403,在固定轴402上远离气泵401的一端设有多个径向均匀布置的膨胀组件,该膨胀组件一侧的固定轴402外壁设有定位板404,用于定位刀柄,使其轴孔能够对准膨胀组件,膨胀组件包括推杆405和压缩弹簧406,其中,推杆405径向插接在固定轴402开设有的滑孔内,在滑孔两侧的固定轴402内开设有安装腔407,在推杆405两侧固定有滑板408,滑板408滑动安装在安装腔407内,且滑板408与安装腔407内壁顶部之间连接有压缩弹簧406,压缩弹簧406在自然状态下顶压滑板408,使得推杆405的顶端位于滑孔内部,推杆405的底端延伸进入通气道403内,在通气道403内设有可挤压推杆405径向向外移动的活塞组件;该活塞组件包括活塞409和锥形柱410,其中,活塞409与通气道403内壁之间嵌设有多个密封环411,密封环411将活塞409与通气道403之间的间隙密封,锥形柱410的最大一端与活塞409一端连接,最小一端位于推杆405的一侧。Referring to Figures 2-4, the multi-blade disc milling cutter automatic welding device of the present invention includes a
本实用新型的多刃盘状铣刀自动焊接装置,通过在固定轴402上设置多个均匀布置的膨胀组件,在对盘状铣刀的刀柄进行装夹时,将刀柄套接在固定轴402上直至刀柄侧面与定位板404接触,然后启动气泵401向通气道403内泵入气体推动活塞组件沿通气道403移动,活塞组件的锥形柱410与推杆405接触后开始挤压推杆405向外径向移动,此时推杆405顶紧刀柄的轴孔内壁,即可以实现快速固定盘状铣刀的刀柄,并有效提高夹持稳定性;待焊接完成后,气泵401抽气带动活塞组件移动,此时推杆405在压缩弹簧406的弹性作用力下复位,即可将铣刀取下,装拆十分方便。The multi-blade disc milling cutter automatic welding device of the present utility model, by setting a plurality of uniformly arranged expansion components on the
优选的,送料机构的输出端上还设有用于带动固定轴402转动的旋转机构3。该旋转机构3包括固定箱5、第一电机6、主动齿轮7和从动齿轮8,其中,固定箱5固定在送料机构的输出端,第一电机6固定在固定箱5的顶部,主动齿轮7与第一电机6的输出端连接,固定轴402贯穿固定箱5并与贯穿部位通过轴承连接,从动齿轮8固定套接在固定箱5内的固定轴402上,主动齿轮7活动贯穿固定箱5并与从动齿轮8相啮合连接。在焊接的过程中,第一电机6带动固定轴402转动,进而带动刀柄旋转,即可以实现切换焊接位置。Preferably, the output end of the feeding mechanism is also provided with a
优选的,送料机构包括第二电机9、丝杆10和滑动座11,其中,第二电机9固定在工作台1顶部,且第二电机9的输出端与丝杆10连接,滑动座11与丝杆10螺纹连接,滑动座11与工作台1之间还设有导向机构,气泵401、固定箱5均固定在滑动座11的顶部。该导向机构包括对称设置在工作台1顶面的导轨12,滑动座11底部滑动安装在导轨12上。在焊接前,第二电机9工作带动丝杆10转动,使得滑动座11向焊接机构2的位置移动,进而带动固定机构和旋转机构移动,使得刀柄移动至焊接机构2对应的焊接工位上。Preferably, the feeding mechanism includes a second motor 9, a
优选的,在工作台1上远离第二电机9的一侧还设有轴承座13,其中,丝杆10通过轴承与轴承座13连接,提高丝杆10转动的稳定性。Preferably, a
优选的,在推杆405底端活动嵌设有滚珠412,该滚珠412的最低点位于锥形柱410的最小一端端面上方,采用滚珠412与锥形柱410接触,能够降低摩擦力,使得锥形柱410挤压推杆405更加顺畅。Preferably, a
以上所述的仅是本实用新型的优选实施方式,应当指出对于本领域的技术人员来说,在不脱离本实用新型结构的前提下,还可以作出若干变形和改进,这些都不会影响本实用新型实施的效果和专利的实用性。The above is only the preferred embodiment of the present utility model, it should be pointed out that for those skilled in the art, under the premise of not departing from the structure of the present utility model, some deformations and improvements can also be made, and these will not affect the present utility model. Effects of utility model implementation and practicability of patents.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222118591.5U CN218051005U (en) | 2022-08-11 | 2022-08-11 | Automatic welding device for multi-edge disc-shaped milling cutter |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117140083A (en) * | 2023-07-22 | 2023-12-01 | 广德肯美特精密工业有限公司 | A stir welding device for die-cast shells of photovoltaic equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117140083A (en) * | 2023-07-22 | 2023-12-01 | 广德肯美特精密工业有限公司 | A stir welding device for die-cast shells of photovoltaic equipment |
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