CN218036593U - An ultrasonic test bench - Google Patents
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- CN218036593U CN218036593U CN202222342345.8U CN202222342345U CN218036593U CN 218036593 U CN218036593 U CN 218036593U CN 202222342345 U CN202222342345 U CN 202222342345U CN 218036593 U CN218036593 U CN 218036593U
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Abstract
Description
技术领域technical field
本实用新型属于超声波检测台技术领域,具体涉及一种超声波检测台。The utility model belongs to the technical field of an ultrasonic testing platform, in particular to an ultrasonic testing platform.
背景技术Background technique
超声波检测是指利用超声波在金属构件中传播和反射的原理,来探测构件内部缺陷的大小、性质、位置以及材质的某些物理性能的Ultrasonic testing refers to the use of the principle of ultrasonic propagation and reflection in metal components to detect the size, nature, location and certain physical properties of internal defects of components.
中国专利申请号为201220188272.5公开了一种超声波检测台,包括工作台机架,所述工作台机架上安装有工作台,所述工作台机架上还安装有能够使安装的探头在X轴、Y轴、Z轴这三个相互垂直的方向上移动的探头设置机构,其中,Z轴垂直于所述工作台,X轴和Y轴平行于所述工作台,本实用新型的超声波检测台使用步进电机带动精密滚珠丝杠的转动,进而实现探头在X、Y、Z三个方向上的运动,用探头的移动代替被测工件的移动和定位,使得检测更加方便,从而能够提高检测效率,并且,本实用新型的超声波检测台采用精密滚珠丝杠和导向轴实现轴向传动,结构紧凑、刚性好,可以缩短安定时间。Chinese patent application number is 201220188272.5 discloses a kind of ultrasonic testing platform, comprises workbench frame, and workbench is installed on described workbench frame, also is installed on described workbench frame and can make the probe installed in X-axis , Y-axis, and Z-axis are three mutually perpendicular directions to move the probe setting mechanism, wherein the Z-axis is perpendicular to the worktable, and the X-axis and Y-axis are parallel to the workbench. The ultrasonic detection table of the present invention Use the stepper motor to drive the rotation of the precision ball screw, and then realize the movement of the probe in the three directions of X, Y, and Z, and use the movement of the probe to replace the movement and positioning of the workpiece under test, which makes the detection more convenient and can improve the detection. Efficiency, and the ultrasonic detection table of the utility model adopts a precision ball screw and a guide shaft to realize axial transmission, has a compact structure and good rigidity, and can shorten the settling time.
上述公开的专利虽然实现了对于探头的X轴、Y轴、Z轴这三个方向的移动,以便对金属件进行检测,但是其设置的探头移动装置结构复杂,造价成本高;其设置的检测台无法对待检测的金属件进行固定。Although the above disclosed patent realizes the movement of the probe in the three directions of X-axis, Y-axis and Z-axis in order to detect metal parts, the probe moving device is complex in structure and high in cost; its detection The table cannot fix the metal parts to be tested.
实用新型内容Utility model content
为解决上述背景技术中提出的问题。本实用新型提供了一种超声波检测台,具有便于对探头进行移动以及便于对待检测的金属件进行固定的特点。In order to solve the problems raised in the above-mentioned background technology. The utility model provides an ultrasonic detection platform, which has the characteristics of being convenient for moving a probe and fixing a metal piece to be detected.
为实现上述目的,本实用新型提供如下技术方案:一种超声波检测台,包括安装板,所述安装板的下端安装有支撑架,所述支撑架的下端安装有滑轮,所述安装板的上端侧边安装有侧板,所述安装板的上端安装有待检测金属件固定组件,所述侧板的侧边安装有探头移动组件,所述探头移动组件的下端安装有超声波检测探头。In order to achieve the above purpose, the utility model provides the following technical solutions: an ultrasonic testing platform, including a mounting plate, a support frame is installed at the lower end of the mounting plate, a pulley is installed at the lower end of the support frame, and the upper end of the mounting plate A side plate is installed on the side, and a metal piece fixing assembly to be detected is installed on the upper end of the installation plate, and a probe moving assembly is installed on the side of the side plate, and an ultrasonic detection probe is installed on the lower end of the probe moving assembly.
优选的,所述探头移动组件包括滑杆一、滑块二、电机二、丝杆二、电动伸缩杆、电机一、安装座、滑块一、丝杆一和滑杆二,其中,所述侧板的上端侧边安装有电机一,所述电机一的输出端安装有丝杆一,所述丝杆一的另一端通过轴承与侧板转动连接,所述侧板的上端另一侧安装有滑杆一,所述丝杆一的表面安装有滑块一,所述滑杆一的表面安装有滑块二,所述滑块二和滑块一之间安装有滑杆二,所述滑杆二的表面安装有安装座,所述滑块二的侧边安装有电机二,所述电机二的输出端安装有丝杆二,所述丝杆二和安装座通过螺纹啮合连接,所述安装座的下端安装有与超声波检测探头固定连接电动伸缩杆。Preferably, the probe moving assembly includes a slider one, a slider two, a motor two, a screw rod two, an electric telescopic rod, a motor one, a mount, a slider one, a screw rod one and a slider two, wherein the
优选的,所述滑块一和丝杆一通过螺纹啮合连接,所述滑杆一和滑块二通过通孔滑动连接。Preferably, the first slider and the first screw are connected through threaded engagement, and the first slider and the second slider are slidably connected through a through hole.
优选的,所述待检测金属件固定组件包括丝杆三、滑块三、转把、夹持板和工作台,其中,所述安装板的上端安装有工作台,所述工作台的一侧内部安装有丝杆三,所述丝杆三的一端位于工作台的外侧安装有转把,所述丝杆三的另一端通过轴承与工作台转动连接,所述丝杆三的表面对称安装有滑块三,所述滑块三的上端安装有夹持板。Preferably, the fixing assembly of the metal part to be detected includes a
优选的,所述待检测金属件固定组件还包括滑杆三和滑块四,其中,所述工作台的另一侧内部安装有滑杆三,所述滑杆三的表面安装有与夹持板固定连接的滑块四。Preferably, the fixing assembly of the metal part to be detected further includes a sliding bar three and a sliding block four, wherein the other side of the workbench is internally installed with a sliding bar three, and the surface of the sliding bar three is installed with a clamping The plates are fixedly attached to the slider four.
优选的,所述夹持板的侧边安装有橡胶垫。Preferably, rubber pads are installed on the sides of the clamping plate.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、本实用新型通过设置了探头移动组件,该组件可以便于对超声波检测探头进行X轴、Y轴和Z轴方向的调节,且调节过程中不会影响到待检测金属件的安放,且对于检测台的空间利用率高,不会影响到后续对待检测金属件的固定作业,另外,该组件造价成本低,使用过程相对方便。1. The utility model is equipped with a probe moving assembly, which can facilitate the adjustment of the X-axis, Y-axis and Z-axis directions of the ultrasonic detection probe, and the adjustment process will not affect the placement of the metal parts to be detected, and for The space utilization rate of the detection table is high, and it will not affect the subsequent fixing operation of the metal parts to be detected. In addition, the cost of the component is low, and the use process is relatively convenient.
2、本实用新型通过设置了待检测金属件固定组件,该组件可以便于对待检测的金属件进行固定,便于对金属件进行检测,另外,该组件通过设置了滑杆三和滑块四,可以提升夹持板滑动过程的稳定性。2. The utility model is equipped with a fixing assembly for the metal piece to be detected, which can facilitate the fixing of the metal piece to be detected, and facilitates the detection of the metal piece. In addition, the assembly can be equipped with the slider three and the slider four. Improve the stability of the sliding process of the clamping plate.
附图说明Description of drawings
图1为本实用新型的立体图;Fig. 1 is the perspective view of the utility model;
图2为本实用新型探头移动组件的立体图;Fig. 2 is the perspective view of the utility model probe moving assembly;
图3为本实用新型待检测金属件固定组件的立体图;Fig. 3 is the three-dimensional view of the fixing assembly of the metal part to be detected in the utility model;
图中:1、安装板;2、支撑架;3、滑轮;4、超声波检测探头;5、探头移动组件;501、滑杆一;502、滑块二;503、电机二;504、丝杆二;505、电动伸缩杆;506、电机一;507、安装座;508、滑块一;509、丝杆一;510、滑杆二;6、侧板;7、待检测金属件固定组件;71、丝杆三;72、滑块三;73、转把;74、滑杆三;75、滑块四;76、夹持板;77、橡胶垫;78、工作台。In the figure: 1. Mounting plate; 2. Support frame; 3. Pulley; 4. Ultrasonic detection probe; 5. Probe moving component; 501,
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
实施例1Example 1
请参阅图1-3,本实用新型提供以下技术方案:一种超声波检测台,包括安装板1,安装板1的下端安装有支撑架2,支撑架2的下端安装有滑轮3,安装板1的上端侧边安装有侧板6,安装板1的上端安装有待检测金属件固定组件7,侧板6的侧边安装有探头移动组件5,探头移动组件5的下端安装有超声波检测探头4。Please refer to Figures 1-3, the utility model provides the following technical solutions: an ultrasonic testing platform, including a
具体的,探头移动组件5包括滑杆一501、滑块二502、电机二503、丝杆二504、电动伸缩杆505、电机一506、安装座507、滑块一508、丝杆一509和滑杆二510,其中,侧板6的上端侧边安装有电机一506,电机一506的输出端安装有丝杆一509,丝杆一509的另一端通过轴承与侧板6转动连接,侧板6的上端另一侧安装有滑杆一501,丝杆一509的表面安装有滑块一508,滑杆一501的表面安装有滑块二502,滑块二502和滑块一508之间安装有滑杆二510,滑杆二510的表面安装有安装座507,滑块二502的侧边安装有电机二503,电机二503的输出端安装有丝杆二504,丝杆二504和安装座507通过螺纹啮合连接,安装座507的下端安装有与超声波检测探头4固定连接电动伸缩杆505,Specifically, the probe moving assembly 5 includes a slide bar one 501, a slide block two 502, a motor two 503, a screw rod two 504, an electric
通过采用上述技术方案,可以便于对超声波检测探头4进行X轴、Y轴和Z轴三个方向的调节。By adopting the above technical solution, it is possible to facilitate the adjustment of the
具体的,滑块一508和丝杆一509通过螺纹啮合连接,滑杆一501和滑块二502通过通孔滑动连接,Specifically, the
通过采用上述技术方案,可以提升超声波检测探头4调节过程的稳定性。By adopting the above technical solution, the stability of the adjustment process of the
本实施例在使用时,在超声波检测领域中,需要通过超声波检测探头4来对金属件内部缺陷的大小、性质、位置以及材质的某些物理性能进行检测,首先将待检测的金属件放置在工作台78上,通过待检测金属件固定组件7对其进行夹持固定,控制电机一506和电机二503启动,电机一506通过输出端带动丝杆一509转动,丝杆一509转动带动滑块一508滑动,同时滑块一508滑动带动滑杆二510滑动,滑杆二510滑动带动滑块二502在滑杆一501上滑动,电机二503通过输出端带动丝杆二504转动,丝杆二504转动带动安装座507滑动,同时通过调节电动伸缩杆505的长度,即可实现对于超声波检测探头4进行X轴、Y轴和Z轴三个方向的调节,以便对待检测的金属件进行全方位的超声波检测;When this embodiment is in use, in the field of ultrasonic testing, it is necessary to use the
实施例2Example 2
本实施例与实施例1的不同之处在于:待检测金属件固定组件7包括丝杆三71、滑块三72、转把73、夹持板76和工作台78,其中,安装板1的上端安装有工作台78,工作台78的一侧内部安装有丝杆三71,丝杆三71的一端位于工作台78的外侧安装有转把73,丝杆三71的另一端通过轴承与工作台78转动连接,丝杆三71的表面对称安装有滑块三72,滑块三72的上端安装有夹持板76,The difference between this embodiment and
通过采用上述技术方案,可以便于对待检测的金属件进行固定。By adopting the above technical solution, it is convenient to fix the metal piece to be detected.
具体的,待检测金属件固定组件7还包括滑杆三74和滑块四75,其中,工作台78的另一侧内部安装有滑杆三74,滑杆三74的表面安装有与夹持板76固定连接的滑块四75,Specifically, the
通过采用上述技术方案,可以提升夹持板76滑动过程的稳定性。By adopting the above technical solution, the stability of the sliding process of the
具体的,夹持板76的侧边安装有橡胶垫77,Specifically, a
通过采用上述技术方案,可以避免损伤待检测的金属件。By adopting the above technical solution, damage to the metal piece to be detected can be avoided.
本实施例在使用时,将待检测金属件放置在工作台78上时,转动转把73,转把73转动带动丝杆三71转动,丝杆三71转动带动滑块三72在丝杆三71上相互靠近,滑块三72相互靠近从而带动夹持板76相互靠近,通过在工作台78的另一侧内部安装有滑杆三74,滑杆三74的表面安装有与夹持板76固定连接的滑块四75,可以提升夹持板76滑动过程的稳定性,此时通过夹持板76即可实现对于待检测金属件的固定夹持,通过在夹持板76的侧边安装有橡胶垫77,可以避免损伤待检测的金属件,该组件可以避免待检测金属件在检测时产生偏移的问题。When this embodiment is in use, when the metal piece to be detected is placed on the
本实用新型中的超声波检测探头4的结构和使用原理在中国专利申请号为201220188272.5公开了一种超声波检测台中已经公开,其工作原理是通过超声波检测探头4对金属件内部缺陷的大小、性质、位置以及材质的某些物理性能进行检测。The structure and operating principle of the
本实用新型中电动伸缩杆505为现有已公开技术,选用的型号为JT-100。Electric
本实用新型的工作原理及使用流程:本实用新型在使用时,在超声波检测领域中,需要通过超声波检测探头4来对金属件内部缺陷的大小、性质、位置以及材质的某些物理性能进行检测,首先将待检测的金属件放置在工作台78上,通过待检测金属件固定组件7对其进行夹持固定,控制电机一506和电机二503启动,电机一506通过输出端带动丝杆一509转动,丝杆一509转动带动滑块一508滑动,同时滑块一508滑动带动滑杆二510滑动,滑杆二510滑动带动滑块二502在滑杆一501上滑动,电机二503通过输出端带动丝杆二504转动,丝杆二504转动带动安装座507滑动,同时通过调节电动伸缩杆505的长度,即可实现对于超声波检测探头4进行X轴、Y轴和Z轴三个方向的调节,以便对待检测的金属件进行全方位的超声波检测;将待检测金属件放置在工作台78上时,转动转把73,转把73转动带动丝杆三71转动,丝杆三71转动带动滑块三72在丝杆三71上相互靠近,滑块三72相互靠近从而带动夹持板76相互靠近,通过在工作台78的另一侧内部安装有滑杆三74,滑杆三74的表面安装有与夹持板76固定连接的滑块四75,可以提升夹持板76滑动过程的稳定性,此时通过夹持板76即可实现对于待检测金属件的固定夹持,通过在夹持板76的侧边安装有橡胶垫77,可以避免损伤待检测的金属件,该组件可以避免待检测金属件在检测时产生偏移的问题。The working principle and application process of the utility model: when the utility model is in use, in the field of ultrasonic detection, it is necessary to use the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
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| CN116793844A (en) * | 2023-06-29 | 2023-09-22 | 广州市盛通建设工程质量检测有限公司 | Building material strength detection equipment and detection method |
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| CN116793844A (en) * | 2023-06-29 | 2023-09-22 | 广州市盛通建设工程质量检测有限公司 | Building material strength detection equipment and detection method |
| CN116793844B (en) * | 2023-06-29 | 2024-01-26 | 广州市盛通建设工程质量检测有限公司 | Building material strength detection equipment and detection method |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20221213 |