CN218020122U - Electromagnetic hot melt film blowing device for polymer materials - Google Patents
Electromagnetic hot melt film blowing device for polymer materials Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及吹膜技术领域,特别涉及用于高分子材料电磁热熔吹膜装置。The utility model relates to the technical field of film blowing, in particular to a film blowing device for electromagnetic heat melting of polymer materials.
背景技术Background technique
吹膜设备是将塑料粒子加热融化再吹成薄膜,吹膜机分很多种,有 PE,POF,PVC等等,将干燥的聚乙烯粒子加入下料斗中,靠粒子本身的重量从料斗进入螺杆,当粒料与螺纹斜棱接触后,旋转的斜棱面对塑料产生与斜棱面相垂直的推力,将塑料粒子向前推移,在对吹膜机进行上料的过程中通常是通过人工搬运,而人工倾倒的量无法精确控制,容易造成塑料颗粒溢出造成浪费,同时现有的上料装置不具有将塑料颗粒进行研磨的作用,使熔化时间较长。The film blowing equipment is to heat and melt the plastic particles and then blow them into a film. There are many types of film blowing machines, such as PE, POF, PVC, etc. The dry polyethylene particles are added to the hopper, and the particles enter the screw from the hopper by their weight. , when the pellets are in contact with the beveled edge of the thread, the rotating beveled face will generate a thrust perpendicular to the beveled face of the plastic, pushing the plastic particles forward. In the process of feeding the film blowing machine, it is usually carried by hand , and the amount of manual pouring cannot be accurately controlled, which may easily cause plastic particles to overflow and cause waste. At the same time, the existing feeding device does not have the function of grinding the plastic particles, which makes the melting time longer.
实用新型内容Utility model content
本实用新型的主要目的在于提供用于高分子材料电磁热熔吹膜装置,可以有效解决背景技术中的问题。The main purpose of the utility model is to provide an electromagnetic thermal melt film blowing device for polymer materials, which can effectively solve the problems in the background technology.
为实现上述目的,本实用新型采取的技术方案为:In order to achieve the above object, the technical scheme that the utility model takes is:
用于高分子材料电磁热熔吹膜装置,包括底板,所述底板的底部固定安装有支撑腿,所述底板的顶部设置有安装架,所述安装架的顶部固定安装有混合箱,所述混合箱的顶部设置有进料口,所述进料口的顶部设置有翻盖,所述混合箱的内部靠近顶部的位置设置有研磨组,所述研磨组包括研磨辊、连接轴、驱动电机箱、主动齿轮与从动齿轮,所述研磨组设置在混合箱的内部靠近顶部,所述研磨辊设置在混合箱的内部,所述研磨辊的两端连接有连接轴,所述连接轴的顶端连接有主动齿轮,所述主动齿轮的右侧设置有驱动电机箱,所述主动齿轮的背面设置有从动齿轮,所述从动齿轮与主动齿轮咬合,所述研磨辊有两个,分别与主动齿轮和从动齿轮对应设置,所述混合箱的右侧设置有保护壳,所述研磨组的底部设置有搅拌组,所述搅拌组包括安装环、搅拌棍、搅拌叶片、驱动组与伺服电机箱,所述搅拌组设置在研磨组的下方,所述安装环安装在混合箱的左侧和右侧的内壁上,所述搅拌棍设置在安装环的内部,所述搅拌棍的外壁上固定安装有搅拌叶片,所述搅拌叶片与搅拌棍为一组,有两组,分别安装在安装架的正面与背面,所述搅拌棍与驱动组连接,所述驱动组的左侧设置有伺服电机箱,所述搅拌组的底部设置有弧形板,所述弧形板的底部设置有传输组,所述传输组包括保护壳、安装板、传输带、电机箱、传输辊、连接链条、挡板与分隔板,所述传输组设置在混合箱的内部靠近底部的位置,所述保护壳套接在传输组的顶端与混合箱的右侧,所述安装板固定安装在混合箱内部靠近左侧的位置,所述安装板的顶部固定安装有传输带,所述传输带的中间设置有传输辊,所述传输辊的顶端设置有连接链条,所述连接链条设置在研传输带的侧面,所述安装板的顶部正面设置有电机箱,所述传输带的顶部靠近正面与背面的位置安装有挡板,所述传输带的顶部与底部的外壁上固定安装有分隔板,所述混合箱的右侧靠近底部的位置设置防护箱,所述防护箱的右端连接有热熔箱,所述热熔箱的右侧连接有连接管,所述连接管的顶端连接有吹膜箱,所述吹膜箱的正面设置有连接电机箱,所述混合箱、热熔箱与吹膜箱分别设置在底板的顶部从左往右依次设置,所述安装架固定安装在底板的顶部的左侧,所述安装架的顶部与混合箱固定连接,所述控制器设置在混合箱的正面靠近顶部的位置,所述控制器与电机箱、驱动电机箱、伺服电机箱和连接电机箱连接。An electromagnetic thermal melt blown film device for polymer materials, including a base plate, the bottom of the base plate is fixedly equipped with support legs, the top of the base plate is provided with a mounting frame, and the top of the mounting frame is fixedly installed with a mixing box. The top of the mixing box is provided with a feeding port, the top of the feeding port is provided with a flip cover, and the inside of the mixing box is provided with a grinding group near the top, and the grinding group includes a grinding roller, a connecting shaft, a drive motor box , the driving gear and the driven gear, the grinding group is arranged inside the mixing box close to the top, the grinding roller is arranged inside the mixing box, the two ends of the grinding roller are connected with a connecting shaft, and the top of the connecting shaft Connected with a driving gear, the right side of the driving gear is provided with a drive motor box, the back of the driving gear is provided with a driven gear, the driven gear is engaged with the driving gear, and there are two grinding rollers, respectively The driving gear and the driven gear are arranged correspondingly, the right side of the mixing box is provided with a protective shell, the bottom of the grinding group is provided with a stirring group, and the stirring group includes a mounting ring, a stirring rod, a stirring blade, a driving group and a servo Motor box, the stirring group is arranged under the grinding group, the installation ring is installed on the left and right inner walls of the mixing box, the stirring rod is arranged inside the installation ring, and the outer wall of the stirring rod Stirring blades are fixedly installed, and the stirring blades and stirring rods form a group, and there are two groups, which are respectively installed on the front and back of the mounting frame. The stirring rods are connected to the driving group, and the left side of the driving group is provided with a servo The motor box, the bottom of the stirring group is provided with an arc plate, the bottom of the arc plate is provided with a transmission group, and the transmission group includes a protective shell, a mounting plate, a transmission belt, a motor box, a transmission roller, a connecting chain, The baffle plate and the partition plate, the transmission group is arranged inside the mixing box near the bottom, the protective shell is sleeved on the top of the transmission group and the right side of the mixing box, and the installation plate is fixedly installed inside the mixing box Close to the position on the left side, the top of the installation plate is fixedly installed with a transmission belt, the middle of the transmission belt is provided with a transmission roller, and the top of the transmission roller is provided with a connecting chain, and the connecting chain is arranged at the end of the grinding transmission belt. On the side, a motor box is arranged on the top front of the installation plate, baffles are installed on the top of the transmission belt close to the front and back, and partition plates are fixedly installed on the outer walls of the top and bottom of the transmission belt, so The right side of the mixing box is provided with a protective box near the bottom, the right end of the protective box is connected with a hot melting box, the right side of the hot melting box is connected with a connecting pipe, and the top of the connecting pipe is connected with a film blowing box , the front of the blown film box is provided with a connecting motor box, the mixing box, the hot melt box and the blown film box are respectively arranged on the top of the bottom plate and arranged in sequence from left to right, and the mounting bracket is fixedly installed on the top of the bottom plate On the left side, the top of the installation frame is fixedly connected with the mixing box, and the controller is arranged on the front of the mixing box close to the top, and the controller is connected with the motor box, drive motor box, servo motor box and connecting motor box .
优选的,所述混合箱、热熔箱与吹膜箱分别设置在底板的顶部从左往右依次设置,所述安装架固定安装在底板的顶部的左侧,所述安装架的顶部与混合箱固定连接。Preferably, the mixing box, the hot melting box and the blown film box are respectively arranged on the top of the bottom plate and arranged sequentially from left to right, and the installation frame is fixedly installed on the left side of the top of the bottom plate, and the top of the installation frame is connected with the mixing box. The box is fixedly connected.
优选的,所述传输组设置在混合箱的内部靠近底部的位置,所述保护壳套接在传输组的顶端与混合箱的右侧,所述安装板固定安装在混合箱内部靠近左侧的位置,所述安装板的顶部固定安装有传输带,所述传输带的中间设置有传输辊,所述传输辊的顶端设置有连接链条,所述连接链条设置在研传输带的侧面,所述安装板的顶部正面设置有电机箱,所述传输带的顶部靠近正面与背面的位置安装有挡板,所述传输带的顶部与底部的外壁上固定安装有分隔板。Preferably, the transmission group is arranged inside the mixing box near the bottom, the protective shell is sleeved on the top of the transmission group and the right side of the mixing box, and the mounting plate is fixedly installed on the left side of the mixing box. position, the top of the mounting plate is fixedly installed with a transmission belt, the middle of the transmission belt is provided with a transmission roller, and the top of the transmission roller is provided with a connecting chain, and the connecting chain is arranged on the side of the grinding transmission belt. A motor box is arranged on the front of the top of the installation plate, baffles are installed on the top of the conveyor belt close to the front and back, and partition plates are fixedly installed on the outer walls of the top and bottom of the conveyor belt.
优选的,所述研磨组设置在混合箱的内部靠近顶部,所述研磨辊设置在混合箱的内部,所述研磨辊的两端连接有连接轴,所述连接轴的顶端连接有主动齿轮,所述主动齿轮的右侧设置有驱动电机箱,所述主动齿轮的背面设置有从动齿轮,所述从动齿轮与主动齿轮咬合,所述研磨辊有两个,分别与主动齿轮和从动齿轮对应设置。Preferably, the grinding group is arranged inside the mixing box close to the top, the grinding roller is arranged inside the mixing box, the two ends of the grinding roller are connected with a connecting shaft, and the top end of the connecting shaft is connected with a driving gear, The right side of the driving gear is provided with a drive motor box, the back of the driving gear is provided with a driven gear, the driven gear is engaged with the driving gear, and there are two grinding rollers, which are connected with the driving gear and the driven gear respectively. Gears correspond to settings.
优选的,所述搅拌组设置在研磨组的下方,所述安装环安装在混合箱的左侧和右侧的内壁上,所述搅拌棍设置在安装环的内部,所述搅拌棍的外壁上固定安装有搅拌叶片,所述搅拌叶片与搅拌棍为一组,有两组,分别安装在安装架的正面与背面,所述搅拌棍与驱动组连接,所述驱动组的左侧设置有伺服电机箱。Preferably, the stirring group is arranged below the grinding group, the installation ring is installed on the left and right inner walls of the mixing box, the stirring rod is arranged inside the installation ring, and the outer wall of the stirring rod Stirring blades are fixedly installed, and the stirring blades and stirring rods form a group, and there are two groups, which are respectively installed on the front and back of the mounting frame. The stirring rods are connected to the driving group, and the left side of the driving group is provided with a servo electrical box.
优选的,所述混合箱的正面靠近顶部的位置设置有控制器,所述控制器与电机箱、驱动电机箱、伺服电机箱和连接电机箱连接。Preferably, a controller is provided on the front of the mixing box close to the top, and the controller is connected to the motor box, the drive motor box, the servo motor box and the connecting motor box.
与现有技术相比,本实用新型具有如下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
本实用新型中,通过设置的研磨组进行对颗粒的研磨,使颗粒达到更加的细致,使后续的工作加快,通过设置的搅拌组将颗粒搅拌均匀,搅拌棍与搅拌叶片有两个,增加工作效率,使搅拌的更加的均匀,防止在热熔时因颗粒不均匀影响工作质量,通过设置在的传输组进行对颗粒的传输,增加工作效率,传输组的中间设置有分隔板,通过分隔板分隔不同重量的颗粒,达到对重量的控制,增加装置的实用性,减轻工作人员的工作量。In the utility model, the grinding group is used to grind the particles, so that the particles can be finer and the follow-up work can be accelerated, and the particles can be stirred evenly by the setting stirring group. Efficiency, make the stirring more uniform, prevent the work quality from being affected by uneven particles during hot melting, and transmit the particles through the transmission group set in it to increase work efficiency. A partition plate is set in the middle of the transmission group, through Partitions separate particles of different weights to control the weight, increase the practicability of the device, and reduce the workload of the staff.
附图说明Description of drawings
图1是本实用新型整体的结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2是本实用新型混合箱内部的结构示意图;Fig. 2 is the structural representation inside the utility model mixing box;
图3是本实用新型混合箱正视图的结构示意图;Fig. 3 is the structural representation of the front view of the utility model mixing box;
图4是本实用新型A处放大的结构示意图。Fig. 4 is an enlarged structural schematic diagram of A of the utility model.
图中:1、底板;2、支撑腿;3、安装架;4、混合箱;5、进料口;6、翻盖;7、控制器;8、防护箱;9、传输组;10、保护壳;11、安装板;12、传输带;13、电机箱;14、传输辊;15、连接链条;16、挡板;17、分隔板; 18、研磨组;19、研磨辊;20、连接轴;21、驱动电机箱;22、主动齿轮;23、从动齿轮;24、搅拌组;25、安装环;26、搅拌棍;27、搅拌叶片;28、驱动组;29、伺服电机箱;30、弧形板;31、热熔箱;32、连接管;33、吹膜箱;34、连接电机箱。In the figure: 1. Bottom plate; 2. Support legs; 3. Mounting frame; 4. Mixing box; 5. Feeding port; 6. Flip cover; 7. Controller; 8. Protective box; 9. Transmission group; 10. Protection Shell; 11, mounting plate; 12, transmission belt; 13, motor box; 14, transmission roller; 15, connecting chain; 16, baffle plate; 17, separation plate; 18, grinding group; 19, grinding roller; 20, Connecting shaft; 21. Drive motor box; 22. Driving gear; 23. Driven gear; 24. Stirring group; 25. Installation ring; 26. Stirring rod; 27. Stirring blade; 28. Drive group; ; 30, curved plate; 31, hot melting box; 32, connecting pipe; 33, blown film box; 34, connecting the motor box.
具体实施方式detailed description
为使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific embodiments.
如图1-4所示,用于高分子材料电磁热熔吹膜装置,包括底板1,底板1 的底部固定安装有支撑腿2,底板1的顶部设置有安装架3,安装架3的顶部固定安装有混合箱4,混合箱4的顶部设置有进料口5,进料口5的顶部设置有翻盖6,混合箱4的内部靠近顶部的位置设置有研磨组18,研磨组18包括研磨辊19、连接轴20、驱动电机箱21、主动齿轮22与从动齿轮23,研磨组 18设置在混合箱4的内部靠近顶部,研磨辊19设置在混合箱4的内部,研磨辊19的两端连接有连接轴20,连接轴20的顶端连接有主动齿轮22,主动齿轮22的右侧设置有驱动电机箱21,主动齿轮22的背面设置有从动齿轮23,从动齿轮23与主动齿轮22咬合,研磨辊19有两个,分别与主动齿轮22和从动齿轮23对应设置,混合箱4的右侧设置有保护壳10,研磨组18的底部设置有搅拌组24,搅拌组24包括安装环25、搅拌棍26、搅拌叶片27、驱动组28与伺服电机箱29,搅拌组24设置在研磨组18的下方,安装环25安装在混合箱4的左侧和右侧的内壁上,搅拌棍26设置在安装环25的内部,搅拌棍26的外壁上固定安装有搅拌叶片27,搅拌叶片27与搅拌棍26为一组,有两组,分别安装在安装架3的正面与背面,搅拌棍26与驱动组28连接,驱动组28的左侧设置有伺服电机箱29,搅拌组24的底部设置有弧形板30,弧形板30的底部设置有传输组9,传输组9包括保护壳10、安装板11、传输带12、电机箱13、传输辊14、连接链条15、挡板16与分隔板17,传输组9 设置在混合箱4的内部靠近底部的位置,保护壳10套接在传输组9的顶端与混合箱4的右侧,安装板11固定安装在混合箱4内部靠近左侧的位置,安装板11的顶部固定安装有传输带12,传输带12的中间设置有传输辊14,传输辊14的顶端设置有连接链条15,连接链条15设置在研传输带12的侧面,安装板11的顶部正面设置有电机箱13,传输带12的顶部靠近正面与背面的位置安装有挡板16,传输带12的顶部与底部的外壁上固定安装有分隔板17,混合箱4的右侧靠近底部的位置设置防护箱8,防护箱8的右端连接有热熔箱 31,热熔箱31的右侧连接有连接管32,连接管32的顶端连接有吹膜箱33,吹膜箱33的正面设置有连接电机箱34,混合箱4、热熔箱31与吹膜箱33分别设置在底板1的顶部从左往右依次设置,安装架3固定安装在底板1的顶部的左侧,安装架3的顶部与混合箱4固定连接,混合箱4的正面靠近顶部的位置设置有控制器7,控制器7与电机箱13、驱动电机箱21、伺服电机箱 29和连接电机箱34连接。As shown in Figure 1-4, the electromagnetic thermal melt blown film device for polymer materials includes a
需要说明的是,本实用新型为用于高分子材料电磁热熔吹膜装置,使用时通过设置的进料口5进入混合箱4内部,通过设置的控制器7控制驱动电机箱21运转,使驱动电机箱21带动主动齿轮22进行转动,主动齿轮22与从动齿轮23咬合从而达到对研磨辊19的旋转,使研磨辊19进行对颗粒的研磨,使原料颗粒更加的细致,为后续的工作提供方便,通过设置的控制器7 控制伺服电机箱29进行对驱动组28进行工作,使驱动组28带动搅拌棍26 旋转,达到对原料的搅拌,通过设置的搅拌棍26为两个,增加搅拌速度与均匀度,搅拌后的原料通过传输组9进行传输,通过设置的控制器7进行控制电机箱13元转,使电机箱13带动传输辊14进行旋转,从而使传输带12进行对原料的传输,传输带12的顶部固定安装有分隔板17,通过分隔板17进行对不同重量的原料的分隔,达到对进料的控制,增加装置的实用性,通过研磨辊19将原料传输至热熔箱31的内部,进行加热,通过设置的连接管32 进传输,通过设置的吹膜箱33进行吹膜工作。It should be noted that the utility model is used for the electromagnetic thermal melt blown film device of polymer materials. When in use, it enters the inside of the
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present utility model and the advantages of the present utility model have been shown and described above. Those skilled in the industry should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
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