CN218000315U - A linear actuator with a contact safety nut and an aerial work platform - Google Patents
A linear actuator with a contact safety nut and an aerial work platform Download PDFInfo
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- CN218000315U CN218000315U CN202222531068.5U CN202222531068U CN218000315U CN 218000315 U CN218000315 U CN 218000315U CN 202222531068 U CN202222531068 U CN 202222531068U CN 218000315 U CN218000315 U CN 218000315U
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Abstract
本实用新型涉及高空作业平台技术领域,具体涉及一种具有接触式安全螺母的线性驱动器及高空作业平台,线性驱动器包括中心螺杆以及均与其配合的传动螺母机构和安全螺母机构,所述传动螺母机构与所述中心螺杆接合传动;其中,所述安全螺母机构与所述中心螺杆之间设有弹性滚珠机构,所述安全螺母机构通过所述弹性滚珠机构始终保持与所述中心螺杆的接合。接触式安全螺母,使得线性驱动器在传动螺母机构故障同时安全螺母机构介入起到作用的这一转换过程中能够始终保持安全平稳以及精度的不损失。
The utility model relates to the technical field of high-altitude work platforms, in particular to a linear driver with a contact safety nut and an high-altitude work platform. The linear driver includes a central screw and a transmission nut mechanism and a safety nut mechanism that cooperate with it. The transmission nut mechanism Engaged transmission with the central screw; wherein, an elastic ball mechanism is provided between the safety nut mechanism and the central screw, and the safety nut mechanism is always kept in engagement with the central screw through the elastic ball mechanism. The contact safety nut enables the linear actuator to always maintain safety and stability without loss of precision during the conversion process when the transmission nut mechanism fails and the safety nut mechanism intervenes to play a role.
Description
技术领域technical field
本实用新型涉及高空作业平台技术领域,具体涉及一种具有接触式安全螺母的线性驱动器及高空作业平台。The utility model relates to the technical field of high-altitude work platforms, in particular to a linear driver with a contact safety nut and a high-altitude work platform.
背景技术Background technique
线性致动器目前被广泛应用在各个领域,包括医疗设备、家居办公、太阳能发电等等。这种线性致动器其结构通常包括驱动电机、传动丝杆、蜗轮、传动螺母,驱动电机带动转动丝杆转动,转动丝杆转动时带动传动螺母轴向移动,传动螺母可以连接驱动对象,从而实现驱动目的。在运行时线性致动器不仅需要承受轴向的力,还需要承受一定的侧向力,使得传动螺母因不正常磨损和材料缺陷而损坏从而导致突然下降,危险性较大,为了提高使用时的安全性能,很多线性致动器的传动螺母中设置了安全螺母,安全螺母的设置不是在传动螺母的螺牙或滚珠损坏后保持推杆继续运行,只是可以让推杆下降到安全位置,在传动螺母正常运行时,安全螺母是不起作用的,所以此时安全螺母通常不与丝杆接合;而传动螺母在上升过程中损坏时,线性致动器不会继续上升,而是在原位置旋转,如果电机反转,依靠安全螺母的传动可以让线性致动器回到安全位置。Linear actuators are currently widely used in various fields, including medical equipment, home office, solar power generation and so on. The structure of this linear actuator usually includes a driving motor, a driving screw, a worm wheel, and a driving nut. The driving motor drives the rotating screw to rotate, and when the rotating screw rotates, it drives the driving nut to move axially. achieve the driving purpose. During operation, the linear actuator not only needs to bear the axial force, but also needs to bear a certain lateral force, so that the drive nut is damaged due to abnormal wear and material defects, resulting in a sudden drop, which is very dangerous. In order to improve the use of The safety performance of many linear actuators is provided with a safety nut in the drive nut. The setting of the safety nut is not to keep the push rod running after the thread or ball of the drive nut is damaged, but to allow the push rod to drop to a safe position. When the drive nut is in normal operation, the safety nut is ineffective, so the safety nut is usually not engaged with the screw at this time; and when the drive nut is damaged during the upward process, the linear actuator will not continue to rise, but rotate at the original position , if the motor reverses, the drive by means of the safety nut allows the linear actuator to return to a safe position.
因为安全螺母是在丝杆出现故障时才与丝杆接合以发挥作用的,所以在丝杆升降机正常运行时安全螺母是不起作用的,安全螺母也就不与丝杆接合,不影响丝杆升降机的正常运行。如公开号为CN113840794A的专利所公开的一种升降装置,包括中心螺杆、主螺母机构和辅助螺母机构,所述主螺母机构与所述中心螺杆接合,所述辅助螺母机构脱离所述中心螺杆,在主螺母机构出现故障的情况下,所述辅助螺母机构被配置成接合所述中心螺杆,避免升降装置飞速下降而造成危险,然后,升降控制器被配置成允许作业平台下降至收起或运输位置,以允许工人或操作员安全地离开载具。该专利中的辅助螺母机构能够在主螺母机构故障的情况下与中心螺杆接合起到保障安全的作用,但在主螺母机构正常运行的情况下辅助螺母机构始终脱离中心螺杆,因此在辅助螺母机构与中心螺杆接合的瞬间会产生较剧烈的撞击,可能对中心螺杆和辅助螺母机构造成损伤,而且会使致动器产生较剧烈的振动,被举升的平台也会产生振动,危及平台上人员的安全;另外当辅助螺母机构作用之后,升降装置并不是直接静止保持在当前位置等待维修,致动器还需要运行,完成当前的举升任务,或者至少需要下降至安全高度上,而辅助螺母机构与中心螺杆之间是通过螺旋螺纹接合的,具体的是沿中心螺杆的轴向相互靠近并接合,虽然原本的间隙不大,但接合后仍然会使得致动器在中心螺杆的轴向上产生了明显的位置误差,造成整个升降控制存在较大的误差。Because the safety nut is only engaged with the screw rod to play a role when the screw rod fails, the safety nut does not work when the screw lift is in normal operation, and the safety nut does not engage with the screw rod and does not affect the screw rod normal operation of the lift. A lifting device disclosed in a patent with publication number CN113840794A includes a central screw, a main nut mechanism and an auxiliary nut mechanism, the main nut mechanism engages with the central screw, and the auxiliary nut mechanism separates from the central screw, In the event of a failure of the primary nut mechanism, the secondary nut mechanism is configured to engage the central screw, avoiding a dangerous rapid descent of the hoist, and the hoist controller is then configured to allow the work platform to be lowered for stowage or transport position to allow workers or operators to exit the vehicle safely. The auxiliary nut mechanism in this patent can be engaged with the central screw to ensure safety when the main nut mechanism fails, but the auxiliary nut mechanism always breaks away from the central screw when the main nut mechanism is in normal operation. The moment of engagement with the central screw will produce a relatively severe impact, which may cause damage to the central screw and the auxiliary nut mechanism, and will cause relatively severe vibrations to the actuator, and the lifted platform will also vibrate, endangering the personnel on the platform In addition, when the auxiliary nut mechanism works, the lifting device does not directly remain at the current position and wait for maintenance, the actuator still needs to run to complete the current lifting task, or at least needs to descend to a safe height, while the auxiliary nut The mechanism and the central screw are joined by helical threads, specifically, they approach and engage with each other along the axial direction of the central screw. Although the original gap is not large, the actuator will still be in the axial direction of the central screw after engagement. An obvious position error is produced, resulting in a large error in the entire lifting control.
实用新型内容Utility model content
本实用新型针对上述现有技术存在的问题做出改进,即本实用新型所要解决的技术问题是提供一种具有接触式安全螺母的线性驱动器,包括中心螺杆以及均与其配合的传动螺母机构和安全螺母机构,所述传动螺母机构与所述中心螺杆接合传动;其中,所述安全螺母机构与所述中心螺杆之间设有弹性滚珠机构,所述安全螺母机构通过所述弹性滚珠机构始终保持与所述中心螺杆的接合。所述传动螺母机构例如为传统的滚珠丝杠螺母,将中心螺杆的旋转致动转换成平移运动。在传动螺母机构未出现故障的正常工作状态下,与现有技术此时安全螺母机构保持与中心螺杆脱离相比,本专利的安全螺母机构通过特别构造弹性滚珠机构始终保持与中心螺杆的弹性接合,即接触式安全螺母之意。在传动螺母机构出现故障时,弹性滚珠机构不影响安全螺母机构与中心螺杆的咬合接合。The utility model makes improvements to the problems existing in the above-mentioned prior art, that is, the technical problem to be solved by the utility model is to provide a linear actuator with a contact safety nut, including a central screw and a transmission nut mechanism and a safety nut that cooperate with it. A nut mechanism, the transmission nut mechanism is engaged with the central screw for transmission; wherein, an elastic ball mechanism is provided between the safety nut mechanism and the central screw, and the safety nut mechanism is always kept in contact with the central screw through the elastic ball mechanism. Engagement of the central screw. The drive nut mechanism, such as a conventional ball screw nut, converts the rotational actuation of the central screw into translational motion. In the normal working state of the drive nut mechanism without failure, compared with the prior art where the safety nut mechanism remains disengaged from the central screw, the patented safety nut mechanism always maintains elastic engagement with the central screw through a specially constructed elastic ball mechanism , which means contact safety nut. When the drive nut mechanism fails, the elastic ball mechanism does not affect the snap engagement of the safety nut mechanism with the central screw rod.
作为本实用新型的优选,所述中心螺杆具有螺旋滚道,所述安全螺母机构包括套在所述中心螺杆外围的安全螺母座,所述安全螺母座上开设有指向所述中心螺杆的限位孔道,所述弹性滚珠机构包括包括所述限位孔道内设置有的弹性缓冲件以及所述弹性缓冲件与所述中心螺杆之间设置有的安全滚珠,所述安全滚珠部分落在所述螺旋滚道中而部分位于所述限位孔道中,所述安全滚珠能够沿着所述螺旋滚道滚动并能够沿着所述限位孔道移动。As a preference of the present utility model, the central screw has a spiral raceway, the safety nut mechanism includes a safety nut seat sleeved on the periphery of the central screw, and the safety nut seat is provided with a limit point pointing to the central screw. channel, the elastic ball mechanism includes an elastic buffer provided in the limit channel and a safety ball provided between the elastic buffer and the central screw, and the safety ball partially falls on the screw The raceway is partly located in the limiting hole, and the safety ball can roll along the spiral raceway and move along the limiting hole.
作为本实用新型的优选,所述安全螺母座上沿周向设置有多个所述限位孔道,每个所述限位孔道内均设置有所述弹性缓冲件和所述安全滚珠。As a preference of the present invention, the safety nut seat is provided with a plurality of limiting channels along the circumference, and each of the limiting channels is provided with the elastic buffer and the safety ball.
作为本实用新型的优选,所述安全螺母座的内壁具有螺旋顶牙,所述螺旋顶牙伸入所述螺旋滚道中并与所述中心螺杆间隔开。As a preference of the present invention, the inner wall of the safety nut seat has a helical crest, and the helical crest protrudes into the spiral raceway and is spaced from the central screw.
作为本实用新型的优选,所述限位孔道内填充有油液,所述限位孔道的横截面直径与所述安全滚珠的直径一致。As a preference of the present invention, the limiting hole is filled with oil, and the cross-sectional diameter of the limiting hole is consistent with the diameter of the safety ball.
作为本实用新型的优选,所述限位孔道贯通所述安全螺母座的内外侧壁,所述安全滚珠封堵所述限位孔道靠近所述中心螺杆的出口,所述限位孔道远离所述中心螺杆的入口可拆卸的安装有柱塞,所述柱塞封堵所述限位孔道的入口,所述弹性缓冲件位于所述柱塞和所述安全滚珠之间。As a preference of the present utility model, the limiting channel runs through the inner and outer walls of the safety nut seat, the safety ball blocks the outlet of the limiting channel close to the central screw, and the limiting channel is far away from the A plunger is detachably installed at the entrance of the central screw, and the plunger blocks the entrance of the limiting hole, and the elastic buffer is located between the plunger and the safety ball.
作为本实用新型的优选,所述安全螺母座与所述传动螺母机构之间具有间隙并形成补油腔,所述补油腔环绕所述中心螺杆,所述安全螺母座中开设有连通所述限位孔道和所述补油腔的转运孔道。As a preference of the present utility model, there is a gap between the safety nut seat and the transmission nut mechanism and an oil supply chamber is formed, and the oil supply chamber surrounds the central screw rod, and the safety nut seat is opened to communicate with the The limit hole and the transfer hole of the oil supply chamber.
作为本实用新型的优选,所述限位孔道沿所述安全螺母座的周向呈圆周阵列排布在所述螺旋顶牙上。As a preference of the present utility model, the limiting holes are arranged in a circular array on the screw top teeth along the circumferential direction of the safety nut seat.
作为本实用新型的优选,所有的所述限位孔道的出口沿着所述螺旋顶牙的螺旋延伸方向排列。As a preference of the present invention, the outlets of all the limiting holes are arranged along the helical extension direction of the helical crown.
作为本实用新型的优选,所述弹性缓冲件为弹簧,所述弹簧的直径小于所述安全滚珠的直径。As a preference of the present invention, the elastic buffer is a spring, and the diameter of the spring is smaller than that of the safety ball.
一种高空作业平台,包括所述具有接触式安全螺母的线性驱动器。An aerial work platform includes the linear driver with a contact safety nut.
有益效果:Beneficial effect:
接触式安全螺母的设计,使得线性驱动器在传动螺母机构故障同时安全螺母机构介入起到作用的这一转换过程中能够始终保持安全平稳以及精度的不损失。The design of the contact safety nut enables the linear actuator to always maintain safety and stability without loss of precision during the conversion process when the transmission nut mechanism fails and the safety nut mechanism intervenes.
附图说明Description of drawings
图1为所述传动螺母机构和安全螺母机构安装在中心螺杆上的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram that described transmission nut mechanism and safety nut mechanism are installed on the central screw rod;
图2为安全螺母座与中心螺杆的示意图;Fig. 2 is the schematic diagram of safety nut seat and central screw rod;
图3为图1的剖视图;Fig. 3 is the sectional view of Fig. 1;
图4为图3中省略了柱塞和弹性缓冲件的示意图;Fig. 4 is a schematic diagram omitting the plunger and the elastic buffer in Fig. 3;
图5为限位孔道的出口位于螺旋顶牙上的示意图;Fig. 5 is a schematic diagram showing that the outlet of the limiting hole is located on the helical top;
图6为所有的限位孔道的出口沿螺旋顶牙的螺旋延伸方向排列在螺旋顶牙上的示意图;Fig. 6 is a schematic diagram of the outlets of all the limiting holes arranged on the helical apex along the helical extension direction of the helical apex;
图7为所述剪叉式提升设备的总体结构示意图;Fig. 7 is the general structure schematic diagram of described scissor lifting equipment;
图8为所述液压缓冲器工作时的示意图;Fig. 8 is a schematic diagram of the working of the hydraulic buffer;
图9为所述液压缓冲器的结构示意图;Fig. 9 is a structural schematic diagram of the hydraulic buffer;
图10为所述下连接端的示意图;Figure 10 is a schematic diagram of the lower connection end;
图11为所述上连接端的示意图;Figure 11 is a schematic diagram of the upper connection end;
图中:1、中心螺杆,11、螺旋滚道,2、传动螺母机构,3、安全螺母机构,31、安全螺母座,32、限位孔道,33、弹性缓冲件,34、安全滚珠,35、螺旋顶牙,36、柱塞,37、转运孔道,38、补油腔;4、剪叉机构,41、横支杆,42、剪叉架,5、液压缓冲器,51、液压缸,52、活塞杆,53、防尘罩,6、下连接端,61、下弧形座,62、下弧槽,63、下开合部,64、安装片,7、上连接端,71、上弧形座,72、上弧槽,73、上开合部,81、下紧固件,82、上紧固件,9、起升机构。In the figure: 1, central screw, 11, spiral raceway, 2, drive nut mechanism, 3, safety nut mechanism, 31, safety nut seat, 32, limiting hole, 33, elastic buffer, 34, safety ball, 35 , screw top tooth, 36, plunger, 37, transfer hole, 38, oil supply cavity; 4, scissor mechanism, 41, horizontal strut, 42, scissor frame, 5, hydraulic buffer, 51, hydraulic cylinder, 52, piston rod, 53, dust cover, 6, lower connecting end, 61, lower arc seat, 62, lower arc groove, 63, lower opening and closing part, 64, mounting piece, 7, upper connecting end, 71, Upper arc seat, 72, upper arc groove, 73, upper opening and closing part, 81, lower fastener, 82, upper fastener, 9, hoisting mechanism.
具体实施方式detailed description
以下具体实施例仅仅是对本实用新型的解释,其并不是对本实用新型的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本实用新型的权利要求范围内都受到专利法的保护。The following specific examples are only explanations of the utility model, and it is not a limitation of the utility model. Those skilled in the art can make modifications without creative contribution to the present embodiment as required after reading this description, but as long as they are within the utility model All new claims are protected by patent law.
实施例一:Embodiment one:
本实用新型提供一种具有接触式安全螺母的线性驱动器,包括中心螺杆1以及均与其配合的传动螺母机构2和安全螺母机构3,所述传动螺母机构2与所述中心螺杆1接合传动;其中,所述安全螺母机构3与所述中心螺杆1之间设有弹性滚珠机构,所述安全螺母机构3通过所述弹性滚珠机构始终保持与所述中心螺杆1的接合。The utility model provides a linear actuator with a contact safety nut, which includes a
进一步地,所述中心螺杆1具有螺旋滚道11,所述安全螺母机构3包括套在所述中心螺杆1外围的安全螺母座31,安全螺母座31与中心螺杆1之间没有接触,所述安全螺母座31上开设有指向所述中心螺杆1的限位孔道32,所述弹性滚珠机构包括所述限位孔道32内设置有的弹性缓冲件33以及所述弹性缓冲件33与所述中心螺杆1之间设置有的安全滚珠34;所述弹性缓冲件33远离安全滚珠34的一端是能够得到支撑的,具体的可以是与限位孔道32的内壁之间有固定连接,或者是限位孔道32远离中心螺杆1的一端不通而存在底面,弹性缓冲件33直接抵靠在这个底面上;所述安全滚珠34部分落在所述螺旋滚道11中而部分位于所述限位孔道32中,所述安全滚珠34能够沿着所述螺旋滚道11滚动并能够沿着所述限位孔道32移动,安全滚珠34与螺旋滚道11之间是完全贴合的,安全滚珠34能够在螺旋滚道11中平稳滚动。在线性驱动器正常运行时,所述传动螺母机构2起到主要的传动作用,所述安全螺母机构3不起作用但仍需跟随传动螺母一起行进,安全螺母机构3中仅安全滚珠34落在中心螺杆1的螺旋滚道11中并能够沿着螺旋滚道11滚动,安全螺母机构3中的其余部件皆不与中心螺杆1接触,但安全螺母机构3是通过安全滚珠34与中心螺杆1接合的;安全滚珠34位于弹性缓冲件33和中心螺杆1之间,受到外力时安全滚珠34能够克服弹性缓冲件33的弹力而在限位孔道32中移动,所以安全滚珠34并不是紧紧压在螺旋滚道11内的,仅仅是沿着螺旋滚道11滚动,所以安全滚珠34的存在不会影响传动螺母机构2的正常运行。当传动螺母机构2发生故障,通常是传动螺母机构2中的滚珠损失所导致的失效的情况;此时在沿中心螺杆1的轴向上,安全螺母机构3中的安全滚珠34紧紧压在螺旋滚道11的侧壁上,而安全滚珠34本身就是与螺旋滚道11完全贴合的所以安全滚珠34在轴向上不存在位移,在起作用的瞬间安全滚珠34与中心螺杆1之间不存在瞬间的猛烈撞击,保证了整个线性驱动器的稳定,也避免安全滚珠34和中心螺杆1受到损伤;而安全滚珠34又有部分是位于限位孔道32中的,所以能够通过卡住限位孔道32来限制安全螺母座31在轴向上的位移,这样安全螺母机构3在工作的情况下也不会使线性驱动器在轴向上产生位置误差,而且安全滚珠34在此时也起到替代传动螺母机构2中损失的滚珠的作用,临时起到传动作用,这样线性驱动器还能够完成当前的举升任务,或者下降至安全高度上,总之还能够保证运行的精度,在后续更换传动螺母机构2时也无需重新校验精度。在垂直于中心螺杆1轴向的侧向上,安全螺母座31朝向中心螺杆1挤压,安全滚珠34会克服弹性缓冲件33的弹力而朝限位孔道32内移动,弹性缓冲件33起到缓冲作用,避免安全螺母机构3出现剧烈震动,避免线性驱动器的剧烈震动,保证举升设备的安全性,但在这个方向上安全滚珠34无法紧紧压在螺旋滚道11中,安全螺母座31直接压在中心螺杆1上,起到安全螺母机构3对中心螺杆1的锁紧作用,保证安全。总之接触式安全螺母的设计,使得线性驱动器在传动螺母机构2故障同时安全螺母机构3介入起到作用的这一转换过程中能够始终保持安全平稳以及精度的不损失。Further, the
本实施例中所述限位孔道32是指向中心螺杆1的,具体的所述限位孔道32的延伸方向是垂直于中心螺杆1的轴向的,安全螺母机构3中每一个限位孔道32中仅有一个安全滚珠34,所以为保证安全螺母起到的总的效果,本实施例优选所述安全螺母座31上沿周向设置有多个所述限位孔道32,每个所述限位孔道32内均设置有所述弹性缓冲件33和所述安全滚珠34。本实施例中安全螺母机构3主要依靠安全螺母座31与中心螺杆1的直接挤压来抵抗侧向力,并起到锁紧作用,但安全螺母座31内壁与中心螺杆1之间是平滑的贴靠,若侧向力较小,则锁紧效果一般,而且对于轴向上的锁紧作用效果十分一般。因此本实施例优选所述安全螺母座31的内壁具有螺旋顶牙35,所述螺旋顶牙35伸入所述螺旋滚道11中并与所述中心螺杆1间隔开,在传动螺母机构2正常运行时,所述螺旋顶牙35与中心螺杆1不接触;而当传动螺母机构2发生故障时,安全滚珠34仍然发挥上述作用,而安全螺母座31不再直接挤压中心螺杆1,而是通过螺旋顶牙35挤压在中心螺杆1的螺旋滚道11中,这样在侧向上螺旋顶牙35能够直接压紧中心螺杆1,并且锁紧效果良好,同时在轴向上也能够分担安全滚珠34的负担,保证安全螺母机构3的强度和可靠性。In this embodiment, the limiting
在传动螺母机构2正常运行时,所述安全滚珠34不是紧紧压在螺旋滚道11中的,并且是在螺旋滚道11中滚动的,所以不会对传动螺母机构2的正常运行产生较大的影响,但安全滚珠34与螺旋滚道11之间存在的摩擦力仍旧会对传动螺母机构2的正常运行产生些许影响,尤其是运行效率、精度和能量消耗。因此本实施例优选所述限位孔道32内填充有油液,所述限位孔道32的横截面直径与所述安全滚珠34的直径一致,安全滚珠34外圈完全贴靠住限位孔道32的内壁,安全滚珠34卡住限位孔道32来限制安全螺母座31的效果好,安全滚珠34在限位孔道32中的移动是被限位孔道32充分限制住的,十分稳定,并且安全滚珠34封堵住限位孔道32,避免油液直接流出限位孔道32;而油液与安全滚珠34表面直接接触,表面粘有油液的安全滚珠34在螺旋滚道11中滚动,油液起到润滑作用,减小安全滚珠34与螺旋滚道11之间的摩擦力,进一步减小安全螺母机构3对传动螺母机构2正常运行产生的影响。此外,限位孔道32中的油液也能够对安全滚珠34起到一定的缓冲作用,进一步提高避震效果。When the
进一步改进,本实施例优选所述限位孔道32贯通所述安全螺母座31的内外侧壁,所述安全滚珠34封堵所述限位孔道32靠近所述中心螺杆1的出口,所述限位孔道32远离所述中心螺杆1的入口可拆卸的安装有柱塞36,所述柱塞36封堵所述限位孔道32的入口,所述弹性缓冲件33位于所述柱塞36和所述安全滚珠34之间,限位孔道32贯通以及柱塞36的设计能够便于弹性缓冲件33和安全滚珠34的安装,也能够便于油液的灌注;在安装时,首先将安全螺母座31安装好,然后依次向限位孔道32中放入安全滚珠34和弹性缓冲件33,随后灌注油液,最后将柱塞36安装在限位孔道32的入口中进行封堵,安装十分方便,不需要在生产制造时就将弹性缓冲件33、安全滚珠34与安全螺母座31制在一起,降低了制造成本、维修成本;在使用过程中油液会持续的损失,需要添加油液时,就拆卸下柱塞36,然后补充灌注油液,再安装好柱塞36,继续使用。优选柱塞36与限位孔道32之间为螺纹连接。As a further improvement, in this embodiment, it is preferred that the limiting
所述螺旋顶牙35有效提升安全螺母机构3的锁紧能力,但在实际操作时,在安全螺母机构3起作用的情况下,仍需要线性驱动器运行,完成当前的举升任务,或者下降至安全高度上,所以在驱动力的作用下,需要安全螺母机构3上的螺旋顶牙35能够沿着螺旋滚道11滑动,实现安全螺母机构3的行进。本实施例优选所述安全螺母座31与所述传动螺母机构2之间具有间隙并形成补油腔38,所述补油腔38环绕所述中心螺杆1,所述安全螺母座31中开设有连通所述限位孔道32和所述补油腔38的转运孔道37,在灌注油液时使限位孔道32、转运孔道37和补油腔38中都填充有油液,补油腔38中的油液直接流到中心螺杆1的螺旋滚道11中,减小螺旋顶牙35与螺旋滚道11之间的摩擦力,使安全螺母机构3在起作用的情况下能够更容易地在驱动力的驱使下沿着中心螺杆1行进。The
本实施例优选所述限位孔道32沿所述安全螺母座31的周向呈圆周阵列排布,这是指沿中心螺杆1轴向的视角中限位孔道32的平面排列方式,实际这些限位孔道32在沿中心螺杆1的轴向上可能存在间距,并不是在一个横截面上的。本实施例进一步改进,优选所有的所述限位孔道32的所述出口沿着所述螺旋顶牙35的螺旋延伸方向排列在所述螺旋顶牙35上,这样所有的安全滚珠34也都是沿着螺旋顶牙35的螺旋延伸方向排列的,这样就使得安全滚珠34与螺旋顶牙35相结合,在螺旋滚道11的同一位置共同发挥各自的作用,在同一位置上同时起到轴向上和侧向上的锁紧作用,提高锁紧效果。本实施例中所述弹性缓冲件33为弹簧,所述弹簧的直径小于安全滚珠34的直径,两者之前不需要有连接关系,直接相互抵靠就能够相互作用,便于安装,且力的传递效果良好。In this embodiment, it is preferred that the limiting
本实用新型一种高空作业平台,包括所述具有接触式安全螺母的线性驱动器,所述线性驱动器中安全螺母机构3起作用时的安全稳定、精度不损失,能够保证高空作业平台在遇到线性驱动器故障时仍然能够安全稳定且精度良好。所述的高空作业平台可以是剪叉式高空作业平台、具有载货台的高空作业平台等常用的高空作业平台。The utility model relates to an aerial work platform, which includes the linear driver with a contact safety nut. When the
实施例二:Embodiment two:
本实用新型一种具有维修用液压缓冲器5的剪叉式提升设备,包括液压缓冲器5和剪叉机构4 ,所述液压缓冲器5包括液压缸51和活塞杆52,所述液压缸51具有下连接端6,所述活塞杆52具有上连接端7,所述液压缓冲器5通过所述上连接端7和所述下连接端6与所述剪叉机构4接合后能够撑住所述剪叉机构4。采用液压缓冲器5进行支撑,在剪叉机构4对液压缓冲器5施加压力时,活塞杆52会被逐渐压入液压缸51中,在这个过程中利用了液压缓冲器5本身具有的缓冲能力强、负载能力强的特点,液压缓冲器5在对剪叉机构4进行支撑时不仅安全稳定,而且用缓冲性能抵抗冲击,避免出现自身以及剪叉机构4的损坏,另外能够满足的负载最大值较大,在实际维修时甚至可以仅仅使用液压缓冲器5进行支撑,不需要启动起升机构9提供额外的支撑力,在时间普遍较长的维修过程中,这样能够有效节能。本实施例中液压缓冲器5具有专门与剪叉机构4接合的下连接端6和上连接端7,接合牢固性良好,进一步保证安全。The utility model is a kind of scissor lifting equipment with a
所述剪叉机构4包括前后两组剪叉架42和架设在两组所述剪叉架42之间的横支杆41,所述横支杆41在所述剪叉机构4的左右两侧沿上下方向排布;当剪叉架42展开时,同一侧的横支杆41在上下方向上相互远离,当剪叉架42收缩时,同一侧的横支杆41在上下方向上相互靠近;所述液压缓冲器5设置在一侧中横支杆41中上下相邻的两个横支杆41之间,并通过上连接端7与上方的横支杆41接合,通过下连接端6与下方的横支杆41接合,通过对这两个横支杆41的支撑,实现对整个剪叉机构4的支撑。液压缓冲器5可能会损坏,面对不同的实际情况所需要液压缓冲器5的负载能力也不同,这两种状况都需要更换液压缓冲器5,所以本实施例中所述下连接端6与所述横支杆41之间的接合形式为可拆卸的固定。The scissor mechanism 4 includes two groups of scissor frames 42 at the front and rear and a
而液压缓冲器5与横支杆41之间具体的接合形式,本实施例优选所述下连接端6包括下弧形座61,所述下弧形座61具有能够完全贴靠在所述横支杆41的外壁上实现卡合的下弧槽62;所述下弧形座61的两端皆转动连接有下开合部63,所述下开合部63呈弧形且能够完全贴靠在所述横支杆41的外壁上,两个所述下开合部63的末端连接有下紧固件81,所述下紧固件81能够将两个所述下开合部63的末端相向拉动实现锁紧。下弧形座61是一体成型件,自身结构强度较高,起到主要的卡合支撑作用,横支杆41是圆形杆件,下弧槽62的形状与横支杆41的外壁形状契合,下弧形座61通过下弧槽62半包住横支杆41,卡合关系十分稳定可靠;而下开合部63则是使下连接端6完全箍住横支杆41,进一步提高接合牢固程度,下紧固件81在锁紧时具有将两个下开合部63的末端相向拉动的力,使两个下开合部63箍紧横支杆41。在安装时,两个下开合部63处于打开状态,下弧形座61与横支杆41卡合后,再将两个下开合部63箍住横支杆41,并用下紧固件81进行锁定。As for the specific joint form between the
若两个下开合部63在箍住横支杆41之后,两个末端是接触到的,则两者之间实际上已经存在干涉,无论下紧固件81如何加大锁紧力,都难以作用于两个下开合部63,所以本实施例优选两个所述下开合部63皆完全贴靠在所述横支杆41的外壁上之后,两个所述下开合部63的末端之间具有间隔;这样下紧固件81加大锁紧力时,能够提高下开合部63与横支杆41之间的箍紧力,进一步提高锁紧效果,锁紧之后下连接端6难以产生相对于横支杆41的运动,所以可以认为是达到了固定的状态。所述下开合部63末端具有供所述下紧固件81安装的安装片64,安装片64呈上下竖直状,而下紧固件81产生的锁紧力是垂直于安装片64的,所述下紧固件81对两个所述安装片64进行拉动,提高下紧固件81对锁紧力的传递效果,进一步提高锁紧效果。优选所述下紧固件81包括螺栓和螺母,安装片64中设置有供螺栓穿过的通孔,螺栓同时穿设在两个安装片64的通孔中,然后旋紧螺母来产生锁紧力。If the two lower opening and closing
本实施例中所述上连接端7包括上弧形座71,所述上弧形座71具有能够完全贴靠在所述横支杆41的外壁上实现卡合的上弧槽72;所述上弧形座71的两端皆转动连接有上开合部73,所述上开合部73呈弧形且能够完全贴靠在所述横支杆41的外壁上,两个所述上开合部73的末端连接有上紧固件82,所述上紧固件82能够将两个所述上开合部73的末端相向拉动实现锁紧。上弧形座71、上开合部73和上紧固件82的作用与下弧形座61、下开合部63和下紧固件81分别对应一致,安装原理也一致。当然可以进一步优选箍住横支杆41之后两个上开合部73的末端之间同样具有间隔,两个上开合部73末端皆具有安装片64供上紧固件82安装,以更好地发挥上紧固件82的锁紧作用。上紧固件82的组成也与下紧固件81一致。In this embodiment, the upper connecting
液压缓冲器5只有在维修时才支起来使用,在剪叉式提升设备正常工作时,液压缓冲器5不起作用,可以直接通过下连接端6和上连接端7直接拆下,但通常设备上没有多余位置进行放置,且每次用完都要拆下来,过于繁琐。因此本实施例优选一个所述剪叉架42朝向另一个所述剪叉架42的侧壁上设置有开口朝上的收纳盒,所述下紧固件81松开时所述下连接端6能够沿着所述横支杆41朝具有所述收纳盒的所述剪叉架42移动,所述下紧固件81能够相对于所述横支杆41转动,使所述液压缓冲器5落入所述收纳盒中。在使用时液压缓冲器5通常位于横支杆41的中间位置,更好地支撑,而收纳盒设置在剪叉架42侧壁上,是直接固定的连接关系,靠的越近牢固度越高,并且能够避免与起升机构9发生干涉;所以在收纳液压缓冲器5时,首先解除上连接端7与横支杆41的接合,然后将下紧固件81中的螺母旋松,使下开合部63不再箍紧横支杆41,下连接端6能够相对于横支杆41移动或转动,先朝向设置有收纳盒的剪叉架42移动,直到液压缓冲器5对准收纳盒,然后使下连接端6相对于横支杆41转动,液压缓冲器5落入收纳盒中,实现收纳。进一步地,优选所述收纳盒开口处设置有可拆卸的盖板,当液压缓冲器5被收纳在收纳盒中,将盖板装上,避免液压缓冲器5脱离收纳盒,影响设备的正常工作。The
由于液压缓冲器5工作时活塞杆52会进出液压缸51,为避免杂质通过缝隙进入液压缸51,影响液压缸51正常运行,本实施例优选所述液压缓冲器5还包括套设在所述液压缸51一端的防尘罩53,所述防尘罩53固定在所述活塞杆52上,所述防尘罩53能够跟随所述活塞杆52产生相对于所述液压缸51的移动,防尘罩53周向侧包围液压缸51一端,轴向一侧密封且与活塞杆52固定,轴向另一侧开口并供液压缸51伸入。这样防尘罩53能够起到防止杂质进入液压缸51的作用。所述液压缓冲缸具有一个最大负载量,若超过这个负载量,则会损坏失效,因此本实施例优选所述液压缸51外壁上设置有警戒刻度,所述防尘罩53移动时其下边缘与所述警戒刻度之间产生可视的距离变化,所述防尘罩53下边缘到达所述警戒刻度时所述液压缓冲器5达到最大负载量。在使用液压缓冲器5时,首先需利用起升机构9将剪叉机构4升起,让上下相邻两个横支杆41的间距大于液压缓冲器5初始状态的总长度,然后将液压缓冲器5从收纳盒中支起来,上连接端7的上弧形座71中的上弧槽72最准上方的横支杆41,再启动起升机构9的下降功能模块,带动剪叉机构4收缩下降,让横支杆41进入上弧槽72中,继续下降使液压缓冲器5支撑住横支杆41。在继续下降的过程中,需要在防尘罩53下边缘没有超过警戒刻度之前及时让起升机构9停止下降,避免液压缓冲器5损坏。这样只有剪叉机构4压在液压缓冲器5上,通常是液压缓冲器5能够承受的负载。Since the
但是在实际操作时,操作人员不注意就会忘记关闭起升机构9,起升机构9持续下降,液压缓冲器5承受剪叉机构4压力以及起升机构9的推力,等到防尘罩53下边缘超过警戒刻度,液压缓冲器5损坏。因此本实施例优选所述剪叉式提升设备还包括起升机构9、控制器和开关,所述起升机构9支撑所述剪叉机构4并具有能够推动所述剪叉机构4伸展或收缩的上升功能模块和下降功能模块;所述开关设置在所述液压缓冲器5上,所述防尘罩53的下边缘到达所述警戒刻度时能够触发所述开关;所述控制器能够接收所述开关的信号并能够控制所述起升机构9停止下降动作,避免液压缓冲器5损坏。所述起升机构9采用实施例一中所述的具有接触式安全螺母的线性驱动器。But in actual operation, the operator will forget to close the hoisting mechanism 9 if he does not pay attention, the hoisting mechanism 9 continues to descend, the
以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到各种等效的修改或替换,这些修改或替换都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应以权利要求的保护范围为准。The above is only a specific embodiment of the utility model, but the scope of protection of the utility model is not limited thereto, and any person familiar with the technical field can easily think of various Equivalent modifications or replacements shall all fall within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be based on the protection scope of the claims.
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| CN115523272A (en) * | 2022-09-24 | 2022-12-27 | 浙江鼎力机械股份有限公司 | Linear driver with contact type safety nut and aerial work platform |
| CN115523272B (en) * | 2022-09-24 | 2025-11-07 | 浙江鼎力机械股份有限公司 | Linear driver with contact type safety nut and aerial working platform |
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