CN217994553U - A commercial vehicle frame assembly - Google Patents

A commercial vehicle frame assembly Download PDF

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CN217994553U
CN217994553U CN202222448200.6U CN202222448200U CN217994553U CN 217994553 U CN217994553 U CN 217994553U CN 202222448200 U CN202222448200 U CN 202222448200U CN 217994553 U CN217994553 U CN 217994553U
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reinforcing plate
longitudinal beam
frame
frame assembly
vehicle frame
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杨叶成
王杰
苏征
常建军
姜传建
曹景攀
袁胜利
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China National Heavy Duty Truck Group Jinan Power Co Ltd
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China National Heavy Duty Truck Group Jinan Power Co Ltd
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Abstract

本实用新型涉及一种商用车车架总成,属于车辆零部件技术领域,包括右纵梁和左纵梁,右纵梁与左纵梁之间从前至后依次设有前横梁、托架梁、第一横梁、第二横梁、第三横梁及尾梁,右纵梁和左纵梁上均设有折弯部,两纵梁的间距由纵梁最前端到折弯部处递减,车架总成整体上呈Y形,折弯处后方纵梁的上翼面、下翼面安装有上加强板、下加强板,第一横梁、第二横梁、第三横梁的两端安装在加强板上。本实用新型的车架总成可兼顾标载与轻载两种工况,结构稳定,改善了车架的力学性能,降低车架所受应力,大幅提高车架承载能力,同时相对于双层车架,上、下加强板的设计,可有效降低车架自重,提高整车的燃油经济性。

Figure 202222448200

The utility model relates to a frame assembly of a commercial vehicle, which belongs to the technical field of vehicle parts and includes a right longitudinal beam and a left longitudinal beam, and a front beam and a bracket beam are sequentially arranged between the right longitudinal beam and the left longitudinal beam from front to back , the first crossbeam, the second crossbeam, the third crossbeam and the tail beam, the right longitudinal beam and the left longitudinal beam are equipped with bending parts, the distance between the two longitudinal beams decreases from the front end of the longitudinal beam to the bending part, and the frame assembly It is Y-shaped on the whole, and the upper and lower wing surfaces of the rear longitudinal beam at the bend are equipped with an upper reinforcing plate and a lower reinforcing plate, and the two ends of the first beam, the second beam, and the third beam are installed on the reinforcing plate. The frame assembly of the utility model can take into account two working conditions of standard load and light load, has a stable structure, improves the mechanical properties of the frame, reduces the stress on the frame, and greatly improves the bearing capacity of the frame. The design of the frame and the upper and lower reinforcement plates can effectively reduce the weight of the frame and improve the fuel economy of the vehicle.

Figure 202222448200

Description

一种商用车车架总成A commercial vehicle frame assembly

技术领域technical field

本实用新型涉及一种商用车车架总成,属于车辆零部件技术领域。The utility model relates to a commercial vehicle frame assembly, which belongs to the technical field of vehicle components.

背景技术Background technique

目前商用车车架总成结构主要为适用于标运的工况。结构较为复杂,且结构同质化严重,车架自身重量较重,无法满足现在车辆轻量化、模块化的要求。此外,还有一些车架结构过于追求轻量化,造成用途单一,无法满足复合工况的需求。专利CN110228526A设计了一种轻量化车架,虽然实现了结构的轻量化,但是车架的抗扭性较差,只适用于轻载,无法满足重载要求;专利CN110843920A的车架采用了双层车架,虽然承载能力有提升,但车架自重增加,且尾梁大多数为拼接结构,尾梁处车架强度不够,且增加了装配的时间成本。At present, the frame assembly structure of commercial vehicles is mainly suitable for the working conditions of standard transportation. The structure is relatively complex, and the structure is seriously homogenized, and the weight of the frame itself is relatively heavy, which cannot meet the requirements of lightweight and modular vehicles. In addition, there are still some frame structures that are too light-weight, resulting in a single purpose and unable to meet the needs of composite working conditions. Patent CN110228526A has designed a lightweight vehicle frame, although the light weight of the structure has been realized, but the torsion resistance of the vehicle frame is relatively poor, which is only suitable for light loads and cannot meet the requirements of heavy loads; the vehicle frame of patent CN110843920A adopts double-layer Although the carrying capacity of the frame has been improved, the weight of the frame has increased, and most of the tail beams are spliced structures. The strength of the frame at the tail beam is not enough, and the time cost of assembly is increased.

实用新型内容Utility model content

本实用新型的目的在于针对上述存在的问题,提供一种能够解决现有轻量化车架用途过于单一、承载能力弱的问题的商用车车架总成。The purpose of the present utility model is to solve the above-mentioned existing problems and provide a commercial vehicle frame assembly which can solve the problems of the existing lightweight frame having too single use and weak load-carrying capacity.

本实用新型是通过以下技术方案实现的:The utility model is achieved through the following technical solutions:

即一种商用车车架总成,包括右纵梁和左纵梁,右纵梁与左纵梁之间从前至后依次设有前横梁、托架梁、第一横梁、第二横梁、第三横梁及尾梁,右纵梁和左纵梁上均设有折弯部,两纵梁的间距由纵梁最前端到折弯部处递减,车架总成整体上呈Y形,折弯处后方纵梁的上翼面、下翼面安装有上加强板、下加强板,第一横梁、第二横梁、第三横梁的两端安装在加强板上。That is, a commercial vehicle frame assembly, including a right longitudinal beam and a left longitudinal beam, between the right longitudinal beam and the left longitudinal beam, a front crossbeam, a bracket beam, a first crossbeam, a second crossbeam, a The three beams and the tail beam, the right longitudinal beam and the left longitudinal beam are equipped with bending parts. The distance between the two longitudinal beams decreases from the front end of the longitudinal beam to the bending part. The frame assembly is Y-shaped as a whole. The upper wing surface and the lower wing surface of the longitudinal beam are equipped with an upper reinforcing plate and a lower reinforcing plate, and the two ends of the first beam, the second beam and the third beam are installed on the reinforcing plate.

本实用新型的车架总成可兼顾标载与轻载两种工况,采用“Y”型结构造型,结构稳定,相对于传统的轻量化车架增加了下加强板、上加强板,可有效改善车架的力学性能,降低车架所受应力,大幅提高车架承载能力,同时相对于双层车架,上、下加强板的设计,可有效降低车架自重,提高整车的燃油经济性。The vehicle frame assembly of the utility model can take into account two working conditions of standard load and light load. It adopts a "Y" structure and has a stable structure. Effectively improve the mechanical properties of the frame, reduce the stress on the frame, and greatly increase the bearing capacity of the frame. At the same time, compared with the double-layer frame, the design of the upper and lower reinforcement plates can effectively reduce the weight of the frame and improve the fuel consumption of the vehicle. economy.

本实用新型的进一步改进还有,所述第三横梁的梁提采用空心管状铸造结构。在保证车架强度的基础上,提高了轻量化,可有效降低车架自重,提高整车的燃油经济性;A further improvement of the utility model is that the beam lift of the third beam adopts a hollow tubular casting structure. On the basis of ensuring the strength of the frame, the light weight is improved, which can effectively reduce the weight of the frame and improve the fuel economy of the vehicle;

本实用新型的进一步改进还有,所述尾梁采用冲压一体化结构。冲压一体式结构的尾梁采用模块化结构,提高了整车工艺性,降低了整车的装配难度。A further improvement of the utility model is that the tail beam adopts a stamping integrated structure. The stamped one-piece tail beam adopts a modular structure, which improves the manufacturability of the whole vehicle and reduces the difficulty of assembly of the whole vehicle.

本实用新型的进一步改进还有,所述右纵梁、左纵梁后部外侧设有鞍座连接板。A further improvement of the utility model is that a saddle connecting plate is provided on the outer side of the rear part of the right longitudinal beam and the left longitudinal beam.

本实用新型的进一步改进还有,所述上加强板、下加强板均分为两段,包括第一上加强板和第一下加强板以及第二上加强板和第二下加强板,第一横梁、第二横梁安装在第一上加强板和第一下加强板之间,第三横梁安装在上加强板和第二下加强板之间。进一步改善车架的力学性能,降低车架所受应力,大幅提高车架承载能力,同时相对于双层车架。A further improvement of the utility model is that the upper reinforcing plate and the lower reinforcing plate are equally divided into two sections, including the first upper reinforcing plate and the first lower reinforcing plate and the second upper reinforcing plate and the second lower reinforcing plate, the second A beam and a second beam are installed between the first upper reinforcement board and the first lower reinforcement board, and the third beam is installed between the upper reinforcement board and the second lower reinforcement board. Further improve the mechanical properties of the frame, reduce the stress on the frame, and greatly increase the bearing capacity of the frame, compared with the double-layer frame.

本实用新型的进一步改进还有,所述前横梁位于纵梁的最前端,托架梁位于纵梁折弯部前端。A further improvement of the utility model is that the front beam is located at the front end of the longitudinal beam, and the bracket beam is located at the front end of the bending part of the longitudinal beam.

与现有技术相比,本实用新型所具有的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:

本实用新型的车架总成可兼顾标载与轻载两种工况,采用“Y”型结构造型,结构稳定,相对于传统的轻量化车架增加了下加强板、上加强板,可有效改善车架的力学性能,降低车架所受应力,大幅提高车架承载能力,同时相对于双层车架,上、下加强板的设计,可有效降低车架自重,提高整车的燃油经济性。The vehicle frame assembly of the utility model can take into account two working conditions of standard load and light load. It adopts a "Y" structure and has a stable structure. Effectively improve the mechanical properties of the frame, reduce the stress on the frame, and greatly increase the bearing capacity of the frame. At the same time, compared with the double-layer frame, the design of the upper and lower reinforcement plates can effectively reduce the weight of the frame and improve the fuel consumption of the vehicle. economy.

附图说明Description of drawings

为了更清楚地说明本实用新型的技术方案,下面将对描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solution of the utility model more clearly, the accompanying drawings that need to be used in the description will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the utility model. Ordinary technicians can also obtain other drawings based on these drawings on the premise of not paying creative work.

图1为本实用新型具体实施方式的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of a specific embodiment of the present invention.

图2为本实用新型具体实施方式管状铸造横梁的结构示意图。Fig. 2 is a schematic structural view of a tubular cast beam according to a specific embodiment of the present invention.

图3为本实用新型具体实施方式一体化尾梁的结构示意图。Fig. 3 is a structural schematic diagram of an integrated tail beam according to a specific embodiment of the present invention.

图中:1、右纵梁;2、左纵梁;3、前横梁;4、托架梁;5、第一下加强板;6、第一上加强板;7、第一横梁;8、第二横梁;9、鞍座连接板;10、第二下加强板;11、第三横梁;12、第二上加强板;13、尾梁。In the figure: 1. Right longitudinal beam; 2. Left longitudinal beam; 3. Front beam; 4. Bracket beam; 5. The first lower reinforcing plate; 6. The first upper reinforcing plate; 7. The first beam; The second beam; 9, the saddle connecting plate; 10, the second lower reinforcement plate; 11, the third beam; 12, the second upper reinforcement plate; 13, the tail beam.

具体实施方式detailed description

下面对照附图,对本实用新型的具体实施方式作进一步详细的说明。The specific embodiment of the utility model will be described in further detail below with reference to the accompanying drawings.

如图1至图3所示的一种商用车车架总成,包括右纵梁1和左纵梁2,右纵梁1与左纵梁2之间从前至后依次设有前横梁3、托架梁4、第一横梁7、第二横梁8、第三横梁11及尾梁13,前横梁3位于纵梁的最前端,托架梁4位于纵梁折弯部前端,右纵梁1和左纵梁2上均设有折弯部,两纵梁的间距由纵梁最前端到折弯部处递减,车架总成整体上呈Y形,折弯处后方纵梁的上翼面、下翼面安装有上加强板、下加强板,第一横梁7、第二横梁8、第三横梁11的两端安装在加强板上。A commercial vehicle frame assembly as shown in Figures 1 to 3 includes a right longitudinal beam 1 and a left longitudinal beam 2, and a front crossbeam 3, The bracket beam 4, the first beam 7, the second beam 8, the third beam 11 and the tail beam 13, the front beam 3 is located at the front end of the longitudinal beam, the bracket beam 4 is located at the front end of the bending part of the longitudinal beam, and the right longitudinal beam 1 and the left longitudinal beam 2 are provided with a bending part, the distance between the two longitudinal beams decreases from the front end of the longitudinal beam to the bending part, the frame assembly is Y-shaped as a whole, and the upper wing surface of the rear longitudinal beam at the bending position 1. The lower wing surface is equipped with an upper reinforcing plate and a lower reinforcing plate, and the two ends of the first beam 7, the second beam 8 and the third beam 11 are installed on the reinforcing plate.

其中,第三横梁11的梁提采用空心管状铸造结构,尾梁13采用冲压一体化结构。Wherein, the beam handle of the third beam 11 adopts a hollow tubular casting structure, and the tail beam 13 adopts a stamping integrated structure.

其中,右纵梁1、左纵梁2后部外侧设有鞍座连接板9。Wherein, a saddle connecting plate 9 is provided on the outside of the rear of the right longitudinal beam 1 and the left longitudinal beam 2 .

其中,上加强板、下加强板均分为两段,包括第一上加强板6和第一下加强板5以及第二上加强板12和第二下加强板10,第一横梁7、第二横梁8安装在第一上加强板6和第一下加强板5之间,第三横梁安装在上加强板12和第二下加强板10之间。Wherein, the upper reinforcing plate and the lower reinforcing plate are equally divided into two sections, including the first upper reinforcing plate 6 and the first lower reinforcing plate 5 and the second upper reinforcing plate 12 and the second lower reinforcing plate 10, the first beam 7, the second reinforcing plate The second beam 8 is installed between the first upper reinforcement board 6 and the first lower reinforcement board 5 , and the third beam is installed between the upper reinforcement board 12 and the second lower reinforcement board 10 .

本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同、相似部分互相参见即可。Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other.

本实用新型的说明书和权利要求书及上述附图中的术语“上”、“下”、“外侧”“内侧”等如果存在是用于区别位置上的相对关系,而不必给予定性。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本实用新型的实施例能够以除了在这里图示或描述的那些以外的顺序实施。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含。If the terms "upper", "lower", "outer side" and "inner side" in the specification and claims of the present utility model and the above drawings are used to distinguish the relative relationship in position, they do not need to be qualitative. It is to be understood that the terms so used are interchangeable under appropriate circumstances such that the embodiments of the invention described herein can be practiced in sequences other than those illustrated or described herein. Furthermore, the terms "comprising" and "having", as well as any variations thereof, are intended to cover a non-exclusive inclusion.

对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to realize or use the utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims (6)

1.一种商用车车架总成,其特征在于,包括右纵梁(1)和左纵梁(2),右纵梁(1)与左纵梁(2)之间从前至后依次设有前横梁(3)、托架梁(4)、第一横梁(7)、第二横梁(8)、第三横梁(11)及尾梁(13),右纵梁(1)和左纵梁(2)上均设有折弯部,两纵梁的间距由纵梁最前端到折弯部处递减,车架总成整体上呈Y形,折弯处后方纵梁的上翼面、下翼面安装有上加强板、下加强板,第一横梁(7)、第二横梁(8)、第三横梁(11)的两端安装在加强板上。1. A commercial vehicle frame assembly, characterized in that it comprises a right longitudinal beam (1) and a left longitudinal beam (2), and the right longitudinal beam (1) and the left longitudinal beam (2) are sequentially arranged from front to back There are front beam (3), bracket beam (4), first beam (7), second beam (8), third beam (11) and tail beam (13), right longitudinal beam (1) and left longitudinal beam Beams (2) are provided with bending parts, and the distance between the two longitudinal beams decreases gradually from the front end of the longitudinal beams to the bending part. An upper reinforcing plate and a lower reinforcing plate are installed on the lower airfoil, and the two ends of the first beam (7), the second beam (8) and the third beam (11) are installed on the reinforcing plate. 2.根据权利要求1所述的一种商用车车架总成,其特征在于,所述第三横梁(11)的梁提采用空心管状铸造结构。2. A commercial vehicle frame assembly according to claim 1, characterized in that, the beam support of the third beam (11) adopts a hollow tubular casting structure. 3.根据权利要求1所述的一种商用车车架总成,其特征在于,所述尾梁(13)采用冲压一体化结构。3. A commercial vehicle frame assembly according to claim 1, characterized in that the tail beam (13) adopts a stamping integrated structure. 4.根据权利要求1所述的一种商用车车架总成,其特征在于,所述右纵梁(1)、左纵梁(2)后部外侧设有鞍座连接板(9)。4. A commercial vehicle frame assembly according to claim 1, characterized in that, a saddle connecting plate (9) is provided on the outside of the rear of the right side beam (1) and the left side beam (2). 5.根据权利要求1所述的一种商用车车架总成,其特征在于,所述上加强板、下加强板均分为两段,包括第一上加强板(6)和第一下加强板(5)以及第二上加强板(12)和第二下加强板(10),第一横梁(7)、第二横梁(8)安装在第一上加强板(6)和第一下加强板(5)之间,第三横梁(11)安装在上加强板(12)和第二下加强板(10)之间。5. A commercial vehicle frame assembly according to claim 1, characterized in that, the upper reinforcing plate and the lower reinforcing plate are equally divided into two sections, including a first upper reinforcing plate (6) and a first lower reinforcing plate Reinforcement plate (5) and the second upper reinforcement plate (12) and the second lower reinforcement plate (10), the first beam (7), the second beam (8) are installed on the first upper reinforcement plate (6) and the first Between the lower reinforcement boards (5), the third beam (11) is installed between the upper reinforcement board (12) and the second lower reinforcement board (10). 6.根据权利要求1所述的一种商用车车架总成,其特征在于,所述前横梁(3)位于纵梁的最前端,托架梁(4)位于纵梁折弯部前端。6. A commercial vehicle frame assembly according to claim 1, characterized in that, the front beam (3) is located at the front end of the longitudinal beam, and the bracket beam (4) is located at the front end of the bending part of the longitudinal beam.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN120039311A (en) * 2025-02-12 2025-05-27 中国重汽集团济南动力有限公司 Matrix type installation Kong Chejia longitudinal beam, modularized frame assembly and dump truck

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN120039311A (en) * 2025-02-12 2025-05-27 中国重汽集团济南动力有限公司 Matrix type installation Kong Chejia longitudinal beam, modularized frame assembly and dump truck

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