CN217971601U - Automatic unloading mechanism of tile production line - Google Patents
Automatic unloading mechanism of tile production line Download PDFInfo
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- CN217971601U CN217971601U CN202222249274.7U CN202222249274U CN217971601U CN 217971601 U CN217971601 U CN 217971601U CN 202222249274 U CN202222249274 U CN 202222249274U CN 217971601 U CN217971601 U CN 217971601U
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Abstract
本实用新型涉及瓦片生产技术领域,且公开了一种瓦片生产线自动下料机构,包括支撑架,所述支撑架的顶部设置有外框,所述支撑架的顶部设置有位于外框内侧的放置座,所述放置座的顶部设置有收集盒,所述支撑架的顶部设置有位于放置座左侧且数量为两个的导向板,两个所述导向板之间设置有传输带,所述支撑架的顶部设置有位于传输带前侧的挡板,所述外框的左侧设置有延伸至其内部且与其内壁活动连接的位移组件,所述位移组件的顶部贯穿并延伸至外框的顶部,所述位移组件的底部设置有延伸至两个导向板内部的夹料组件。该瓦片生产线自动下料机构,有效帮助使用者进行自动下料操作,有效减轻了工作人员的劳动强度,方便了使用者使用。
The utility model relates to the technical field of tile production, and discloses an automatic unloading mechanism for a tile production line, which includes a support frame, an outer frame is arranged on the top of the support frame, and an outer frame is arranged on the top of the support frame inside the outer frame The placement seat, the top of the placement seat is provided with a collection box, the top of the support frame is provided with two guide plates located on the left side of the placement seat, and a transmission belt is arranged between the two guide plates, The top of the support frame is provided with a baffle plate located on the front side of the conveyor belt, and the left side of the outer frame is provided with a displacement assembly that extends to the inside and is movably connected to the inner wall, and the top of the displacement assembly penetrates and extends to the outside. The top of the frame and the bottom of the displacement assembly are provided with a clamping assembly extending to the inside of the two guide plates. The automatic unloading mechanism of the tile production line effectively helps users to perform automatic unloading operations, effectively reduces the labor intensity of staff, and facilitates the use of users.
Description
技术领域technical field
本实用新型涉及瓦片生产技术领域,具体为一种瓦片生产线自动下料机构。The utility model relates to the technical field of tile production, in particular to an automatic unloading mechanism for a tile production line.
背景技术Background technique
瓦片作为建筑中常用的材料,生产技术日趋成熟,且可以生产出多种规格及各种色彩的瓦片,广泛适用于宾馆、住宅、庙宇、亭台和各种古典园林等建筑,生产线能够持续运行生产,目前瓦片生产完成后主要依靠人工完成下料操作,效率低下,无法自动下料,工作人员劳动强度大,人力成本高,故而提出一种瓦片生产线自动下料机构来解决上述所提出的问题。As a commonly used material in construction, the production technology of tiles is becoming more and more mature, and tiles of various specifications and colors can be produced, which are widely used in hotels, residences, temples, pavilions and various classical gardens. The production line can Continue to run the production. At present, after the tile production is completed, it mainly relies on manual blanking operations, which is inefficient and cannot be automatically unloaded. The labor intensity of the staff is high and the labor cost is high. Therefore, an automatic unloading mechanism for the tile production line is proposed to solve the above problems. the questions raised.
实用新型内容Utility model content
(一)解决的技术问题(1) Solved technical problems
针对现有技术的不足,本实用新型提供了一种瓦片生产线自动下料机构,具备了有效减轻工作人员劳动强度和便于下料的优点,解决了目前瓦片生产完成后主要依靠人工完成下料操作,效率低下,无法自动下料,工作人员劳动强度大,人力成本高的问题。Aiming at the deficiencies in the prior art, the utility model provides an automatic unloading mechanism for a tile production line, which has the advantages of effectively reducing the labor intensity of the staff and facilitating unloading, and solves the problem that the current tile production mainly relies on manual unloading after the tile production is completed. The material operation is inefficient, the material cannot be automatically unloaded, the labor intensity of the staff is high, and the labor cost is high.
(二)技术方案(2) Technical solution
为实现上述有效减轻工作人员劳动强度和便于下料的目的,本实用新型提供如下技术方案:一种瓦片生产线自动下料机构,包括支撑架,所述支撑架的顶部设置有外框,所述支撑架的顶部设置有位于外框内侧的放置座,所述放置座的顶部设置有收集盒,所述支撑架的顶部设置有位于放置座左侧且数量为两个的导向板,两个所述导向板之间设置有传输带,所述支撑架的顶部设置有位于传输带前侧的挡板,所述外框的左侧设置有延伸至其内部且与其内壁活动连接的位移组件,所述位移组件的顶部贯穿并延伸至外框的顶部,所述位移组件的底部设置有延伸至两个导向板内部的夹料组件;In order to achieve the above-mentioned purposes of effectively reducing the labor intensity of the staff and facilitating blanking, the utility model provides the following technical solutions: an automatic blanking mechanism for a tile production line, including a support frame, and an outer frame is arranged on the top of the support frame. The top of the support frame is provided with a placement seat located inside the outer frame, the top of the placement seat is provided with a collection box, and the top of the support frame is provided with two guide plates located on the left side of the placement seat. A transmission belt is provided between the guide plates, a baffle plate located on the front side of the transmission belt is provided on the top of the support frame, and a displacement assembly extending to the inside and movably connected to the inner wall of the outer frame is provided on the left side of the outer frame, The top of the displacement assembly runs through and extends to the top of the outer frame, and the bottom of the displacement assembly is provided with a clamping assembly extending to the inside of the two guide plates;
所述位移组件包括第一电机,所述外框的左侧设置有第一电机,所述第一电机的输出轴延伸至外框的内部并设置有与其内壁右侧转动连接的第一螺杆,所述第一螺杆的外侧设置有与外框内顶壁滑动连接的移动块,所述移动块的前侧设置有贯穿至外框顶部的纵向框,所述纵向框的顶部设置有第二电机,所述第二电机的输出轴延伸至纵向框的内部并设置有与其内底壁转动连接的第二螺杆,所述第二螺杆的外侧设置有与纵向框内壁滑动连接且延伸至其前侧的螺纹块;The displacement assembly includes a first motor, the left side of the outer frame is provided with a first motor, the output shaft of the first motor extends to the inside of the outer frame and is provided with a first screw connected to the right side of the inner wall in rotation, The outer side of the first screw rod is provided with a moving block slidingly connected to the inner top wall of the outer frame, and the front side of the moving block is provided with a longitudinal frame penetrating to the top of the outer frame, and the top of the longitudinal frame is provided with a second motor , the output shaft of the second motor extends to the inside of the longitudinal frame and is provided with a second screw that is rotatably connected to the inner bottom wall, and the outer side of the second screw is provided with a sliding connection with the inner wall of the longitudinal frame and extends to its front thread block;
所述夹料组件包括安装框,所述螺纹块的底部设置有位于纵向框前侧的安装框,所述安装框的内部设置有第三电机,所述安装框的底部设置有连接框,所述连接框的内壁左右两侧之间设置有双向螺杆,所述双向螺杆的外侧设置有蜗轮,所述第三电机的输出轴设置有延伸至连接框内部并与其内底壁转动连接的蜗杆,所述蜗杆与蜗轮的前侧啮合,所述双向螺杆的外侧设置有与连接框内顶壁滑动连接且位于蜗轮左右两侧的螺纹板,所述螺纹板的底部设置有延伸至连接框底部的夹料板,两个所述夹料板的底部分别延伸至两个导向板的内部,两个所述夹料板相对侧的底部均设置有防脱块。The clamping assembly includes a mounting frame, the bottom of the threaded block is provided with a mounting frame located on the front side of the longitudinal frame, the inside of the mounting frame is provided with a third motor, and the bottom of the mounting frame is provided with a connecting frame. A two-way screw is arranged between the left and right sides of the inner wall of the connecting frame, and a worm gear is arranged on the outside of the two-way screw, and the output shaft of the third motor is provided with a worm extending to the inside of the connecting frame and connected to the inner bottom wall in rotation, The worm meshes with the front side of the worm wheel, and the outer side of the two-way screw is provided with threaded plates that are slidably connected to the inner top wall of the connection frame and located on the left and right sides of the worm wheel, and the bottom of the threaded plate is provided with a threaded plate that extends to the bottom of the connection frame. As for the clamping plate, the bottoms of the two clamping plates respectively extend to the inside of the two guide plates, and the bottoms on the opposite sides of the two clamping plates are provided with anti-off blocks.
优选的,所述支撑架的顶部固定安装有电动滑轨,所述放置座活动安装在电动滑轨上。Preferably, an electric slide rail is fixedly installed on the top of the support frame, and the placement base is movably installed on the electric slide rail.
优选的,所述外框的内壁左侧开设有与第一电机输出轴相适配的圆孔,所述外框的内顶壁开设有与纵向框移动轨迹相适配的通孔。Preferably, the left side of the inner wall of the outer frame is provided with a circular hole adapted to the output shaft of the first motor, and the inner top wall of the outer frame is provided with a through hole adapted to the moving track of the longitudinal frame.
优选的,所述第一电机、第二电机以及第三电机均为伺服电机,所述纵向框的内壁前侧为开口状。Preferably, the first motor, the second motor and the third motor are all servo motors, and the front side of the inner wall of the longitudinal frame is open.
优选的,所述双向螺杆的外侧开设有两段方向相反且长度相等的螺纹,所述螺纹板的内部开设有与双向螺杆相适配的螺纹孔,所述连接框的内底壁开设有与夹料板移动轨迹相适配的长方孔。Preferably, the outer side of the two-way screw is provided with two threads with opposite directions and equal lengths, the inside of the threaded plate is provided with a threaded hole suitable for the two-way screw, and the inner bottom wall of the connecting frame is provided with A rectangular hole matching the moving track of the clamping plate.
优选的,所述导向板的顶部以及收集盒的内壁左右两侧均开设有凹槽,凹槽的内壁左右两侧均为开口状,所述夹料板延伸至凹槽的内部,所述防脱块为三角形设计,两个所述夹料板的相对侧均固定安装有位于防脱块上方的夹持垫。Preferably, the top of the guide plate and the left and right sides of the inner wall of the collection box are provided with grooves, the left and right sides of the inner wall of the groove are open, the sandwiching plate extends to the inside of the groove, and the anti The detachment block is a triangular design, and the opposite sides of the two clamping plates are fixedly equipped with clamping pads located above the detachment prevention block.
(三)有益效果(3) Beneficial effects
与现有技术相比,本实用新型提供了一种瓦片生产线自动下料机构,具备以下有益效果:Compared with the prior art, the utility model provides an automatic unloading mechanism of a tile production line, which has the following beneficial effects:
该瓦片生产线自动下料机构,通过设置第一电机、第二电机以及第三电机,当传输带将制成的瓦片传输至挡板处时,第三电机带动蜗杆转动,蜗杆通过蜗轮带动双向螺杆转动,双向螺杆带动两个螺纹板向相对侧移动,两个螺纹板带动两个夹料板以及防脱块将传输带上的瓦片夹持住,防脱块对瓦片的底部进行限位,然后第二电机带动第二螺杆转动,第二螺杆通过螺纹块带动夹料组件以及瓦片向上移动,此时第一电机带动第一螺杆转动,第一螺杆带动移动块向右移动,使得夹料组件以及瓦片移动至收集盒的上方,然后再重新控制第二电机以及第三电机进行反向驱动,使得夹料组件将瓦片放置在收集盒内,从而实现了自动下料操作,有效减轻了工作人员的劳动强度,方便了使用者使用。The automatic unloading mechanism of the tile production line is equipped with the first motor, the second motor and the third motor. When the conveyor belt transfers the finished tiles to the baffle, the third motor drives the worm to rotate, and the worm is driven by the worm wheel. The two-way screw rotates, the two-way screw drives the two threaded plates to move to the opposite side, the two threaded plates drive the two clamping plates and the anti-loose block to clamp the tiles on the conveyor belt, and the anti-loose block holds the bottom of the tile. limit, and then the second motor drives the second screw to rotate, and the second screw drives the clamping assembly and tiles to move upward through the threaded block. At this time, the first motor drives the first screw to rotate, and the first screw drives the moving block to move to the right. Make the clamping component and the tiles move to the top of the collection box, and then re-control the second motor and the third motor for reverse drive, so that the clamping component places the tiles in the collection box, thus realizing the automatic unloading operation , which effectively reduces the labor intensity of the staff and facilitates the use of users.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is a structural representation of the utility model;
图2为本实用新型图1中A处放大示意图。Fig. 2 is an enlarged schematic diagram of A in Fig. 1 of the present utility model.
图中:1支撑架、2外框、3放置座、4收集盒、5导向板、6传输带、7位移组件、71第一电机、72第一螺杆、73移动块、74纵向框、75第二电机、76第二螺杆、77螺纹块、8夹料组件、81安装框、82第三电机、83连接框、84双向螺杆、85蜗轮、86蜗杆、87螺纹板、88夹料板、89防脱块、9挡板。In the figure: 1 support frame, 2 outer frame, 3 placement seat, 4 collection box, 5 guide plate, 6 transmission belt, 7 displacement assembly, 71 first motor, 72 first screw, 73 moving block, 74 longitudinal frame, 75 Second motor, 76 second screw, 77 threaded block, 8 clamping assembly, 81 installation frame, 82 third motor, 83 connection frame, 84 two-way screw, 85 worm gear, 86 worm, 87 threaded plate, 88 clamping plate, 89 anti-off blocks, 9 baffles.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-2,一种瓦片生产线自动下料机构,包括支撑架1,支撑架1的顶部固定安装有外框2,支撑架1的顶部活动安装有位于外框2内侧的放置座3,支撑架1的顶部固定安装有电动滑轨,放置座3活动安装在电动滑轨上,放置座3的顶部活动安装有收集盒4,支撑架1的顶部固定安装有位于放置座3左侧且数量为两个的导向板5,两个导向板5之间活动安装有传输带6,支撑架1的顶部固定安装有位于传输带6前侧的挡板9,挡板9可对传输带6上的瓦片进行阻挡,防止瓦片滑脱。Please refer to Figure 1-2, an automatic unloading mechanism for a tile production line, including a support frame 1, the top of the support frame 1 is fixedly installed with an outer frame 2, and the top of the support frame 1 is movably installed with a placement seat located inside the outer frame 2 3. The top of the support frame 1 is fixedly installed with electric slide rails, the placement seat 3 is movably installed on the electric slide rails, the top of the placement seat 3 is movably installed with a collection box 4, and the top of the support frame 1 is fixedly installed with a There are two
外框2的左侧固定安装有延伸至其内部且与其内壁活动连接的位移组件7,位移组件7的顶部贯穿并延伸至外框2的顶部,位移组件7包括第一电机71,外框2的左侧固定安装有第一电机71,第一电机71的输出轴延伸至外框2的内部并固定连接有与其内壁右侧转动连接的第一螺杆72,第一螺杆72的外侧螺纹连接有与外框2内顶壁滑动连接的移动块73,移动块73的前侧固定安装有贯穿至外框2顶部的纵向框74,外框2的内壁左侧开设有与第一电机71输出轴相适配的圆孔,外框2的内顶壁开设有与纵向框74移动轨迹相适配的通孔,纵向框74的顶部固定安装有第二电机75,第二电机75的输出轴延伸至纵向框74的内部并固定连接有与其内底壁转动连接的第二螺杆76,第二螺杆76的外侧螺纹连接有与纵向框74内壁滑动连接且延伸至其前侧的螺纹块77,纵向框74的内壁前侧为开口状,位移组件7可进行左右上下方向的移动控制。The left side of the outer frame 2 is fixedly installed with a
位移组件7的底部固定安装有延伸至两个导向板5内部的夹料组件8,夹料组件8包括安装框81,螺纹块77的底部固定安装有位于纵向框74前侧的安装框81,安装框81的内部固定安装有第三电机82,第一电机71、第二电机75以及第三电机82均为伺服电机,安装框81的底部固定安装有连接框83,连接框83的内壁左右两侧之间转动连接有双向螺杆84,双向螺杆84的外侧固定安装有蜗轮85,第三电机82的输出轴固定连接有延伸至连接框83内部并与其内底壁转动连接的蜗杆86,蜗杆86与蜗轮85的前侧啮合,双向螺杆84的外侧螺纹连接有与连接框83内顶壁滑动连接且位于蜗轮85左右两侧的螺纹板87,双向螺杆84的外侧开设有两段方向相反且长度相等的螺纹,螺纹板87的内部开设有与双向螺杆84相适配的螺纹孔,螺纹板87的底部固定安装有延伸至连接框83底部的夹料板88,连接框83的内底壁开设有与夹料板88移动轨迹相适配的长方孔,两个夹料板88的底部分别延伸至两个导向板5的内部,两个夹料板88相对侧的底部均固定安装有防脱块89,导向板5的顶部以及收集盒4的内壁左右两侧均开设有凹槽,凹槽的内壁左右两侧均为开口状,夹料板88延伸至凹槽的内部,防脱块89为三角形设计,两个夹料板88的相对侧均固定安装有位于防脱块89上方的夹持垫,夹持垫可对瓦片进行防护,防止夹料板88过硬导致瓦片损坏,该瓦片生产线自动下料机构,通过设置第一电机71、第二电机75以及第三电机82,当传输带6将制成的瓦片传输至挡板9处时,第三电机82带动蜗杆86转动,蜗杆86通过蜗轮85带动双向螺杆84转动,双向螺杆84带动两个螺纹板87向相对侧移动,两个螺纹板87带动两个夹料板88以及防脱块89将传输带6上的瓦片夹持住,防脱块89对瓦片的底部进行限位,然后第二电机75带动第二螺杆76转动,第二螺杆76通过螺纹块77带动夹料组件8以及瓦片向上移动,此时第一电机71带动第一螺杆72转动,第一螺杆72带动移动块73向右移动,使得夹料组件8以及瓦片移动至收集盒4的上方,然后再重新控制第二电机75以及第三电机82进行反向驱动,使得夹料组件8将瓦片放置在收集盒4内,从而实现了自动下料操作,有效减轻了工作人员的劳动强度。The bottom of the
在使用时,使用者启动传输带6,传输带6将制成的瓦片传输至挡板9处,然后通过位移组件7以及夹料组件8的配合使用,即可往复的将瓦片从传输带6上自动下料至收集盒4内,方便了使用者使用,需注意的是该文中出现的电器元件均与外界的主控器及市电电连接,并且主控器可为计算机等起到控制的常规已知设备,且本申请文件中使用到的标准零件均可以从市场上购买,各个零件的具体连接方式均采用现有技术中成熟的螺栓、铆钉以及焊接等常规手段进行连接,且机械、零件和设备均采用现有技术中常规的型号,加上电路连接采用现有技术中常规的连接方式,属于本领域专业技术人员公知的现有技术,在此不再作具体叙述。When in use, the user activates the
综上所述,该瓦片生产线自动下料机构,通过设置第一电机71、第二电机75以及第三电机82,当传输带6将制成的瓦片传输至挡板9处时,第三电机82带动蜗杆86转动,蜗杆86通过蜗轮85带动双向螺杆84转动,双向螺杆84带动两个螺纹板87向相对侧移动,两个螺纹板87带动两个夹料板88以及防脱块89将传输带6上的瓦片夹持住,防脱块89对瓦片的底部进行限位,然后第二电机75带动第二螺杆76转动,第二螺杆76通过螺纹块77带动夹料组件8以及瓦片向上移动,此时第一电机71带动第一螺杆72转动,第一螺杆72带动移动块73向右移动,使得夹料组件8以及瓦片移动至收集盒4的上方,然后再重新控制第二电机75以及第三电机82进行反向驱动,使得夹料组件8将瓦片放置在收集盒4内,从而实现了自动下料操作,有效减轻了工作人员的劳动强度,方便了使用者使用,解决了目前瓦片生产完成后主要依靠人工完成下料操作,效率低下,无法自动下料,工作人员劳动强度大,人力成本高的问题。To sum up, the automatic unloading mechanism of the tile production line, by setting the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. any such actual relationship or order exists between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (6)
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