CN217968123U - Injection mold of new forms of energy balance car center cover - Google Patents
Injection mold of new forms of energy balance car center cover Download PDFInfo
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Abstract
本实用新型公开了一种新能源平衡车中心罩的注塑模具,包括注塑模具本体,注塑模具本体包括下模体,下模体的顶端连接有密封胶垫,下模体的顶端连接有上模体,下模体的内部嵌入连接有产品本体,下模体的内部嵌入连接有脱模组件,脱模组件包括第一模台,下模体的内部嵌入有第一模台,下模体的内部嵌入连接有第二模台,第二模台的顶端一侧连接有护条,所述下模体的上边缘连接有限位块,本实用新型一种新能源平衡车中心罩的注塑模具辅助产品进行脱模,其中接触面积大降低局部接触对产品表面造成的损伤,另外产品和第一模台之间更加的吻合,使之产品整个接触面都能受力,在面临产品沾附较为严重时依旧有较大的操作空间,降低对产品的损伤。
The utility model discloses an injection mold for a center cover of a new energy balance vehicle, which comprises an injection mold body, the injection mold body includes a lower mold body, a sealing rubber pad is connected to the top of the lower mold body, and an upper mold is connected to the top of the lower mold body body, the inner part of the lower die body is embedded with the product body, the inner part of the lower die body is embedded with a demoulding assembly, the demoulding assembly includes a first mold platform, the inner part of the lower mold body is embedded with the first mold platform, and the lower mold body The inside of the body is embedded with a second mold platform, the top side of the second mold platform is connected with a protective strip, and the upper edge of the lower mold body is connected with a limit block. The utility model is a new energy balance vehicle center cover injection molding The mold assists the demoulding of the product, and the large contact area reduces the damage caused by partial contact to the product surface. In addition, the product and the first mold table are more consistent, so that the entire contact surface of the product can be stressed, and in the face of product adhesion When it is more serious, there is still a large operating space to reduce damage to the product.
Description
技术领域technical field
本实用新型涉及注塑模具技术领域,特别涉及一种新能源平衡车中心罩的注塑模具。The utility model relates to the technical field of injection molds, in particular to an injection mold for a center cover of a new energy balance vehicle.
背景技术Background technique
电动平衡车,又叫体感车、思维车、摄位车等。市场上主要有独轮和双轮两类。其运作原理主要是建立在一种被称为“动态稳定,其中在平衡车的制造中,通过模具对形状进行框定,注塑模具加工是先将塑料加入模具中,然后模具沿两垂直轴不断旋转并使之加热,模内的塑料在重力和热能的作用下,逐渐均匀地涂布、熔融粘附于模腔的整个表面上,成型为所需要的形状,给冷却定型而制得。Electric balance car, also known as somatosensory car, thinking car, camera car and so on. There are mainly two types of single wheel and double wheel on the market. Its operating principle is mainly based on a so-called "dynamic stability", in which in the manufacture of the balance car, the shape is framed by the mold, and the injection mold processing is to first add plastic to the mold, and then the mold is continuously rotated along two vertical axes And make it heated, under the action of gravity and heat energy, the plastic in the mold is gradually and evenly coated, melted and adhered to the entire surface of the mold cavity, shaped into the required shape, and cooled and shaped.
对此,中国申请专利号:CN109130112A,公开了一种便于冷却脱模的塑料注塑用模具,包括下模、第二顶帽、隔板和通气口,所述下模的顶端固定有第一引导柱和第二引导柱,所述第二顶帽安装在第二引导柱的顶端,所述隔板固定在底槽内,所述控制磁铁固定在中轴的顶端,所述第一内磁铁和第二内磁铁的顶端均固定有垂直板,所述垂直板上安装有功能弹簧,且功能弹簧与顶槽的内壁相互连接,所述通气口与冷却管相互连接。该便于冷却脱模的塑料注塑用模具,采用新型的结构设计对传统的塑料注塑用模具的结构进行了改良,使得本装置可以对注塑完成后仍然处于模具内的未冷却的塑料制品进行快速冷却,使得注塑完成后的产品可以迅速与模具脱离,便于模具可以再次进行注塑,提高了生产效率。其设置有通气口与冷却管并与之相连接,通过对产品降温后进行脱模,其中水冷成型再进行脱模需要耗费较多的时间,脱模效率低,且产品冷却不到位注塑设备直接顶出会对产品表面造成较大的损伤。In this regard, China's patent application number: CN109130112A discloses a mold for plastic injection molding that is convenient for cooling and demoulding, including a lower mold, a second top cap, a partition and a vent, and the top of the lower mold is fixed with a first guide column and a second guide column, the second top cap is installed on the top of the second guide column, the partition is fixed in the bottom groove, the control magnet is fixed on the top of the central axis, the first inner magnet and The top ends of the second inner magnets are all fixed with vertical plates, and functional springs are installed on the vertical plates, and the functional springs are connected to the inner wall of the top groove, and the vents are connected to the cooling pipes. The mold for plastic injection molding that is convenient for cooling and demoulding adopts a new structural design to improve the structure of the traditional plastic injection mold, so that the device can quickly cool the uncooled plastic products that are still in the mold after injection molding is completed. , so that the product after injection molding can be quickly separated from the mold, so that the mold can be injected again, and the production efficiency is improved. It is equipped with a ventilation port and a cooling pipe and is connected with it. After the product is cooled, it is demoulded. Among them, it takes a lot of time to demould after water-cooled molding, the demoulding efficiency is low, and the product is not cooled properly. The injection molding equipment directly Ejection will cause greater damage to the product surface.
在注塑模具的应用中,产品通过注塑设备进行顶出冷切,在顶出取件环节中,作用力对产品表面造成的损伤较大,甚至会直接造成产品的变形,当产品沾附或吸附在模具上,脱模难度大,操作难度以及精度较高,脱模后的残次品数量也会随之增加。In the application of injection molds, the product is ejected and cold-cut through the injection molding equipment. During the ejection and retrieval process, the force causes great damage to the product surface, and even directly causes the deformation of the product. When the product is attached or adsorbed On the mold, it is difficult to demould, and the operation difficulty and precision are high, and the number of defective products after demolding will increase accordingly.
现有技术中针对上述问题,结合了注塑脱模难度大,对产品造成较大损伤,在模具脱模中存在一定的欠缺,因此亟需设计一种新能源平衡车中心罩的注塑模具来解决上述问题。In view of the above problems in the prior art, combined with the difficulty of injection molding demoulding, it will cause great damage to the product, and there are certain deficiencies in mold demoulding. Therefore, it is urgent to design an injection mold for the center cover of a new energy balance car to solve the problem. above question.
实用新型内容Utility model content
本实用新型的目的在于提供一种新能源平衡车中心罩的注塑模具,以解决上述背景技术中提出的脱模难度大的问题。The purpose of this utility model is to provide an injection mold for the center cover of a new energy self-balancing vehicle, so as to solve the problem that demoulding is difficult in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种新能源平衡车中心罩的注塑模具,包括注塑模具本体,所述注塑模具本体包括下模体,所述下模体的顶端连接有密封胶垫,所述下模体的顶端连接有上模体,所述下模体的内部嵌入连接有产品本体;In order to achieve the above purpose, the utility model provides the following technical solutions: an injection mold for the center cover of a new energy balance vehicle, including an injection mold body, the injection mold body includes a lower mold body, and a sealing seal is connected to the top of the lower mold body A rubber pad, the upper mold body is connected to the top of the lower mold body, and the product body is embedded and connected to the inside of the lower mold body;
所述下模体的内部嵌入连接有脱模组件,所述脱模组件包括第一模台,所述下模体的内部嵌入有第一模台,所述下模体的内部嵌入连接有第二模台,所述第二模台的顶端一侧连接有护条,所述下模体的上边缘连接有限位块,所述第二模台的底端连接有底托板,所述下模体的内部设置有滑动杆,所述下模体的内部开设有滑动槽,所述滑动槽的内部开设有凹槽,所述滑动杆嵌入在滑动槽的内部,所述底托板的底端固定连接有嵌块,所述底托板底端两侧连接有连接块,所述连接块的内部嵌入连接有转轴,所述转轴的末端连接有插套,所述插套的内部插设有插杆,所述下模体的内腔壁上固定连接有橡胶密封片。The inside of the lower mold body is embedded with a demoulding assembly, the demoulding assembly includes a first mold table, the inside of the lower mold body is embedded with a first mold table, and the inside of the lower mold body is embedded and connected There is a second mold table, the top side of the second mold table is connected with a protective bar, the upper edge of the lower mold body is connected with a limit block, and the bottom end of the second mold table is connected with a bottom supporting plate, so The inside of the lower mold body is provided with a sliding rod, the inside of the lower mold body is provided with a sliding groove, the inside of the sliding groove is provided with a groove, the sliding rod is embedded in the inside of the sliding groove, and the bottom supporting plate The bottom end of the bottom plate is fixedly connected with an insert block, and the two sides of the bottom end of the bottom support plate are connected with connecting blocks, and the inside of the connecting block is embedded with a rotating shaft, and the end of the rotating shaft is connected with a socket, and the inside of the socket A plunger is inserted, and a rubber sealing sheet is fixedly connected to the inner cavity wall of the lower mold body.
作为本实用新型的一种优选技术方案,所述第一模台通过底托板连接在滑动槽的内部,所述滑动杆贯穿底托板的内部,所述滑动杆倾斜设置在滑动槽的内部,左边两组所述滑动杆靠近左侧的一端高度低于有右侧一端的高度,所述滑动杆从左到右高度逐渐递增。As a preferred technical solution of the present invention, the first mold platform is connected to the inside of the sliding groove through the bottom supporting plate, the sliding rod runs through the inside of the bottom supporting plate, and the sliding rod is obliquely arranged inside the sliding groove , the height of the left end of the left two sets of sliding rods is lower than that of the right end, and the height of the sliding rods gradually increases from left to right.
作为本实用新型的一种优选技术方案,所述护条的顶端设置成圆弧形并与第二模台之间固定连接,所述护条的宽度等于第二模台的宽度,所述护条分别嵌入在限位块的内侧。As a preferred technical solution of the present utility model, the top of the protective bar is arranged in an arc shape and fixedly connected with the second mold table, the width of the protective bar is equal to the width of the second mold table, and the protective bar The strips are respectively embedded in the inner side of the limit block.
作为本实用新型的一种优选技术方案,所述下模体的底面工设置有四组所述凹槽,四组所述凹槽的切面为半圆形,所述凹槽和嵌块相互啮合,所述凹槽和嵌块之间滑动连接。As a preferred technical solution of the present utility model, the bottom surface of the lower mold body is provided with four groups of grooves, the cut surfaces of the four groups of grooves are semicircular, and the grooves and inserts are engaged with each other. , the sliding connection between the groove and the insert.
作为本实用新型的一种优选技术方案,所述转轴和插套之间转动连接,所述插杆贯穿插套的内部,所述插套的末端连接有推动设备。As a preferred technical solution of the present utility model, the rotating shaft and the sleeve are rotationally connected, the insertion rod penetrates the inside of the sleeve, and a pushing device is connected to the end of the sleeve.
作为本实用新型的一种优选技术方案,所述上模体的顶端连接有移动组件,所述移动组件包括套环,所述上模体的顶端连接有套环,所述上模体的顶端连接有限位框,所述限位框包裹在套环的外壁。As a preferred technical solution of the present utility model, the top of the upper mold body is connected with a moving assembly, the moving assembly includes a collar, the top of the upper mold body is connected with a collar, and the top of the upper mold body A limit frame is connected, and the limit frame is wrapped on the outer wall of the collar.
作为本实用新型的一种优选技术方案,所述上模体的底端固定连接有卡块,所述卡块的上端开设有注入口,所述注入口连通于上模体和卡块,所述上模体的两侧连接有传动块,所述传动块的内部嵌入连接有传动杆。As a preferred technical solution of the present utility model, the bottom end of the upper mold body is fixedly connected with a clamping block, and the upper end of the clamping block is provided with an injection port, and the injection port is connected to the upper mold body and the clamping block. Both sides of the upper mold body are connected with a transmission block, and a transmission rod is embedded in the interior of the transmission block.
作为本实用新型的一种优选技术方案,所述卡块的底端开设有缺槽,且切槽位于限位块的正上方,所述限位块和切槽相配适,所述下模体的外壁环绕有支撑架。As a preferred technical solution of the present invention, the bottom end of the clamping block is provided with a slot, and the slot is located directly above the limiting block, the limiting block and the slot are matched, and the lower mold body The outer wall is surrounded by a support frame.
作为本实用新型的一种优选技术方案,所述下模体的底端连接有冷却组件,所述冷却组件包括冷却仓,所述下模体的底端连接有冷却仓,所述冷却仓和下模体之间接触面填充有铜导热片,且铜导热片环绕连接在冷却仓的上表面。As a preferred technical solution of the present invention, the bottom end of the lower die body is connected with a cooling assembly, the cooling assembly includes a cooling bin, the bottom end of the lower die body is connected with a cooling bin, and the cooling bin and The contact surfaces between the lower mold bodies are filled with copper heat conduction sheets, and the copper heat conduction sheets are surrounded and connected to the upper surface of the cooling chamber.
作为本实用新型的一种优选技术方案,所述冷却仓的内部嵌入连接有冷却管,所述冷却管的上端安装有进水管,所述冷却管的末端连接有出水管,所述冷却管、进水管和出水管相连通。As a preferred technical solution of the present utility model, a cooling pipe is embedded and connected to the inside of the cooling chamber, a water inlet pipe is installed on the upper end of the cooling pipe, and a water outlet pipe is connected to the end of the cooling pipe. The cooling pipe, The water inlet pipe and the water outlet pipe are connected.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、本实用新型通过设置有第一模台、护条、滑动杆以及凹槽之间的相互配合,在脱模期间通过改变其内径的大小,给产品脱模存留了一定的空间,其中能避免压强差造成产品的吸附,另外通过第一模台的移动顶出,来辅助产品进行脱模,其中接触面积大降低局部接触对产品表面造成的损伤,另外产品和第一模台之间更加的吻合,使之产品整个接触面都能受力,在面临产品沾附较为严重时依旧有较大的操作空间,降低对产品的损伤,使得产品的产出效率更高,具有了脱模操作简单的优点。1. The utility model provides a certain space for the demolding of the product by changing the size of its inner diameter during the demoulding period through the mutual cooperation between the first mold platform, the protective strip, the sliding rod and the groove, in which it can Avoid the adsorption of the product caused by the pressure difference. In addition, the ejection of the first mold table is used to assist the demoulding of the product. The large contact area reduces the damage to the product surface caused by partial contact. In addition, the product and the first mold table are more compact. The coincidence of the product makes the entire contact surface of the product able to bear the force, and there is still a large operating space in the face of serious product adhesion, which reduces the damage to the product, makes the output efficiency of the product higher, and has a demoulding operation. The advantage of simplicity.
2、本实用新型通过设置有套环、限位框和传动块以及传动杆之间的相互配合,模具上模和下模对接操作中的精度更高,保证了两者之间的连接,连接上更为稳定,克服了晃动偏移对产品的影响,其中四组传动杆分别位于下模体和上模体的两侧,稳定性得到了显著的提升,提高了对接精度的同时也提高了两者之间的密封。2. The utility model is provided with the mutual cooperation between the collar, the limit frame, the transmission block and the transmission rod, and the precision in the docking operation of the upper mold and the lower mold of the mold is higher, which ensures the connection between the two. The upper part is more stable, which overcomes the impact of shaking and offset on the product. The four sets of transmission rods are respectively located on both sides of the lower die body and the upper die body. The stability has been significantly improved, and the docking accuracy has also been improved. seal between the two.
3、本实用新型通过设置有冷却仓、冷却管、进水管和出水管在产品注入后,通过循坏水冷来对模具本身进行降温冷却,通过降温冷却来加快产品成型的速率,其中进水管为中端进水两侧出水,冷却水的循环路径更短,保证了冷却前期乃至后期的冷却效果的一致,提升了冷却效果,加快了产品的冷却,提高了生产效率。3. The utility model is equipped with a cooling chamber, a cooling pipe, a water inlet pipe and a water outlet pipe. After the product is injected, the mold itself is cooled by circulating water cooling, and the speed of product molding is accelerated by cooling down. The water inlet pipe is The cooling water has a shorter circulation path, which ensures the consistency of the cooling effect in the early stage and even the later stage of cooling, improves the cooling effect, accelerates the cooling of the product, and improves the production efficiency.
附图说明Description of drawings
图1为本实用新型的立体分解结构示意图;Fig. 1 is the three-dimensional decomposition structure schematic diagram of the present utility model;
图2为本实用新型的立体结构示意图;Fig. 2 is the three-dimensional structure schematic diagram of the present utility model;
图3为本实用新型的立体爆炸结构示意图;Fig. 3 is the three-dimensional explosion structure schematic diagram of the utility model;
图4为本实用新型上模体和下模体闭合状态下的立体结构示意图;Fig. 4 is the schematic diagram of the three-dimensional structure of the upper mold body and the lower mold body in the closed state of the utility model;
图5为本实用新型滑动杆和滑动槽立体连接结构示意图;Fig. 5 is a schematic diagram of the three-dimensional connection structure of the sliding rod and the sliding groove of the present invention;
图6为本实用新型底托板和滑动杆立体结构示意图;Fig. 6 is a schematic diagram of the three-dimensional structure of the bottom pallet and the sliding rod of the present invention;
图7为本实用新型冷却管和进水管立体结构示意图。Fig. 7 is a schematic diagram of the three-dimensional structure of the cooling pipe and the water inlet pipe of the present invention.
图中:1、注塑模具本体;110、下模体;120、密封胶垫;130、上模体;140、产品本体;2、脱模组件;210、第一模台;220、第二模台;230、护条;240、限位块;250、底托板;260、滑动杆;270、滑动槽;280、凹槽;290、嵌块;2110、连接块;2120、转轴;2130、插套;2140、插杆;2150、橡胶密封片;3、移动组件;310、套环;320、限位框;330、卡块;340、注入口;350、传动杆;360、传动块;370、支撑架;4、冷却组件;410、冷却仓;420、冷却管;430、进水管;440、出水管。In the figure: 1, injection mold body; 110, lower mold body; 120, sealing rubber pad; 130, upper mold body; 140, product body; 2, demoulding component; 210, first mold platform; 220, second Die table; 230, protective strip; 240, limit block; 250, bottom support plate; 260, sliding rod; 270, sliding groove; 280, groove; 290, insert block; 2110, connecting block; 2120, rotating shaft; , inserting sleeve; 2140, inserting rod; 2150, rubber seal; 3, moving component; 310, collar; 320, limit frame; 330, block; 340, injection port; 370, support frame; 4, cooling assembly; 410, cooling chamber; 420, cooling pipe; 430, water inlet pipe; 440, water outlet pipe.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-7,本实用新型提供了一种新能源平衡车中心罩的注塑模具的技术方案:Please refer to Figures 1-7, the utility model provides a technical solution for the injection mold of the center cover of the new energy balance car:
实施例一:Embodiment one:
根据图1、图2、图3、图4图5和图6所示,一种新能源平衡车中心罩的注塑模具,包括注塑模具本体1,注塑模具本体1包括下模体110,下模体110的顶端连接有密封胶垫120,下模体110的顶端连接有上模体130,下模体110的内部嵌入连接有产品本体140;注塑机又名注射成型机或注射机,它是将热塑性塑料或热固性料利用塑料成型模具制成各种形状的塑料制品的主要成型设备,其中注射系统是注塑机最主要的组成部分之一,一般有柱塞式、螺杆式、螺杆预塑柱塞注射式三种主要形式,其作用是,在注塑料机的一个循环中,能在规定的时间内将一定数量的塑料加热塑化后,在一定的压力和速度下,通过螺杆将熔融塑料注入模具型腔中。According to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 6, an injection mold for the center cover of a new energy balance vehicle includes an injection mold body 1, and the injection mold body 1 includes a
注射结束后,对注射到模腔中的熔料保持定型,首先将粒状或粉状塑料加入机筒内,并通过螺杆的旋转和机筒外壁加热使塑料成为熔融状态,然后机器进行合模和注射座前移,使喷嘴贴紧模具的浇口道,接着向注射缸通入压力油,使螺杆向前推进,从而以很高的压力和较快的速度将熔料注入温度较低的闭合模具内,经过一定时间和压力保持、冷却,使其固化成型,便可开模取出制品,其中保压的目的是防止模腔中熔料的反流、向模腔内补充物料,以及保证制品具有一定的密度和尺寸公差。注射成型的基本要求是塑化、注射和成型。After the injection is completed, the molten material injected into the cavity is kept fixed. Firstly, the granular or powdery plastic is added into the barrel, and the plastic is melted by the rotation of the screw and the outer wall of the barrel, and then the machine performs mold clamping and The injection seat moves forward, so that the nozzle is close to the gate of the mold, and then the pressure oil is injected into the injection cylinder to push the screw forward, so that the molten material is injected into the lower-temperature closed cavity with high pressure and fast speed. In the mold, after a certain period of time and pressure, it is maintained and cooled to make it solidified and formed, and then the mold can be opened and the product can be taken out. The purpose of maintaining the pressure is to prevent the reflux of the molten material in the cavity, to replenish the material in the cavity, and to ensure that the product Have a certain density and size tolerance. The basic requirements of injection molding are plasticization, injection and molding.
塑化是实现和保证成型制品质量的前提,而为满足成型的要求,注射必须保证有足够的压力和速度,同时,由于注射压力很高,相应地在模腔中产生很高的压力,因此必须有足够大的合模力。Plasticization is the premise to realize and guarantee the quality of molded products. In order to meet the requirements of molding, the injection must ensure sufficient pressure and speed. At the same time, due to the high injection pressure, a correspondingly high pressure is generated in the mold cavity, so There must be sufficient clamping force.
下模体110的内部嵌入连接有脱模组件2,脱模组件2包括第一模台210,下模体110的内部嵌入有第一模台210,下模体110的内部嵌入连接有第二模台220,第二模台220的顶端一侧连接有护条230,护条230的顶端设置成圆弧形并与第二模台220之间固定连接,护条230的宽度等于第二模台220的宽度,护条230分别嵌入在限位块240的内侧,通过限位块240对护条230的两侧进行定位,同时通过限位块240也加大了连接的密封性,使得密封效果更加的优异,避免注塑期间出现的渗漏,溢出的现象,下模体110的上边缘连接有限位块240,第二模台220的底端连接有底托板250,下模体110的内部设置有滑动杆260,第一模台210通过底托板250连接在滑动槽270的内部,滑动杆260贯穿底托板250的内部,滑动杆260倾斜设置在滑动槽270的内部,左边两组滑动杆260靠近左侧的一端高度低于有右侧一端的高度,滑动杆260从左到右高度逐渐递增,由于滑动杆260的倾斜设备,当底托板250在滑动杆260上端滑动时,不仅带动了第二模台220以及第一模台210的移动,还能带动了第一模台210和第二模台220的上升,通过第一模台210和第二模台220的上升辅助进行脱模,将产品和下模体110的底面之间进行分离,避免产品的吸附,另外当第一模台210和第二模台220之间相互远离,没有左右限定的产品,脱模更加的容易,直接脱落出来,掉落到下方的冷却池中,完成冷却。The inside of the lower mold body 110 is embedded with a demoulding assembly 2, the demoulding assembly 2 includes a first mold table 210, the inside of the lower mold body 110 is embedded with the first mold table 210, and the inside of the lower mold body 110 is embedded with a The second mold table 220, the top side of the second mold table 220 is connected with a guard bar 230, the top of the guard bar 230 is arranged in an arc shape and is fixedly connected with the second mold table 220, the width of the guard bar 230 is equal to the first The width of the second mold table 220, the guard bars 230 are respectively embedded in the inner side of the limit block 240, and the two sides of the guard bar 230 are positioned by the limit block 240, and the sealing of the connection is also increased by the limit block 240, To make the sealing effect more excellent, to avoid leakage and overflow during injection molding, the upper edge of the lower mold body 110 is connected with the limit block 240, and the bottom end of the second mold table 220 is connected with the bottom supporting plate 250, and the lower mold body The inside of 110 is provided with a sliding rod 260, the first mold table 210 is connected to the inside of the sliding groove 270 through the bottom supporting plate 250, the sliding rod 260 runs through the inside of the bottom supporting plate 250, and the sliding rod 260 is obliquely arranged inside the sliding groove 270, The left two sets of sliding rods 260 are closer to the height of one end on the left side than the height of the right end, and the height of the sliding rods 260 gradually increases from left to right. When sliding, it not only drives the movement of the second mold table 220 and the first mold table 210, but also drives the rise of the first mold table 210 and the second mold table 220, through the first mold table 210 and the second mold table 220 The lift assists demoulding, and separates the product from the bottom surface of the
下模体110的内部开设有滑动槽270,滑动槽270的内部开设有凹槽280,滑动杆260嵌入在滑动槽270的内部,底托板250的底端固定连接有嵌块290,下模体110的底面工设置有四组凹槽280,四组凹槽280的切面为半圆形,凹槽280和嵌块290相互啮合,凹槽280和嵌块290之间滑动连接,滑动连接的方式,使得两者之间的连接更加的稳定,还能保证操作的便捷性,其中凹槽280半圆性的设计和嵌块290半圆形的设计相吻合,The inside of the
底托板250底端两侧连接有连接块2110,连接块2110的内部嵌入连接有转轴2120,转轴2120的末端连接有插套2130,插套2130的内部插设有插杆2140,转轴2120和插套2130之间转动连接,插杆2140贯穿插套2130的内部,插套2130的末端连接有推动设备,其中推动设备为电动液压推杆,通过注塑机上端的控制直接对电动液压推杆进行控制,进而也控制了插杆2140移动,在插杆2140的位置改变下传动至第一模台210和第二模台220的上端,进而去辅助完成脱模,下模体110的内腔壁上固定连接有橡胶密封片2150。Both sides of the bottom end of the
具体使用时,本实用新型一种新能源平衡车中心罩的注塑模具,在进行平衡罩的制备中,通过将熔融状态下的原料通过注塑机的挤出机挤出到模具的内部,原料填充到模具的内部,填充满模具内空余的空间来完成注塑,注塑完成后产品成型将其取出,通过冷却完成操作,其中通过该模具进行注塑,脱模以及成型取出,具体操作如下:During specific use, the utility model is an injection mold for the center cover of a new energy balance car. During the preparation of the balance cover, the raw material in the molten state is extruded into the mold by the extruder of the injection molding machine, and the raw material is filled. To the inside of the mold, fill the vacant space in the mold to complete the injection molding. After the injection molding is completed, the product is formed and taken out, and the operation is completed by cooling. The mold is used for injection molding, demoulding and molding removal. The specific operations are as follows:
在平衡车中心罩的生产中,我们需要选取合适大小以及规模的模具,听过对模具的内腔进行清洁,清洁内部残留的塑料杂质,杂质清理后,检查模具之间的密封性,模具检查完毕后,将该模具正确安装到注塑设备上,安装完成后,检查设备的完好性,一系列的检查完毕后,开始工作,注塑机上端的挤出机将原料进行加热,经过加热后的原料通过注入口340灌装的下模体110的内部,其中上模体130底端的卡块330紧密贴合在下模体110的顶端,在密封胶垫120的连接下,加大了下模体110和上模体130之间的连接,使之连接更加地的密封,原料灌装到下模体110的内部,完成成型后通过,通过电动推杆,推动了插杆2140,当插杆2140被推动后带动了底托板250的移动,当底托板250在滑动杆260的上端滑动,滑动期间底托板250的高度也发生了变化,通过滑动杆260不仅带动了第一模台210和第二模台220的移动,移动的同时第一模台210的上升将产品和下模体110的底面之间进行分离,分离后的产品脱模更加的容易,在第一模台210和第二模台220的推动下,受力面积大,降低对产品的损伤,另外当第一模台210和第二模台220之间位置的变动,改变了模具的内部空间,这样在脱模的时候,更加的便捷,模具在推动后脱落出来,直接掉落到正下方的冷却池的内部,产品冷却成型后将其拿取出来。In the production of the center cover of the balance car, we need to select a mold of appropriate size and scale, clean the inner cavity of the mold, and clean the remaining plastic impurities inside. After the impurities are cleaned, check the sealing between the molds, mold inspection After the completion, install the mold correctly on the injection molding equipment. After the installation is completed, check the integrity of the equipment. After a series of inspections, start to work. The extruder at the upper end of the injection molding machine will heat the raw materials, and the heated raw materials The inside of the
实施例二:Embodiment two:
在实施例一的基础之上,如图1和图7所示,上模体130的顶端连接有移动组件3,移动组件3包括套环310,上模体130的顶端连接有套环310,上模体130的顶端连接有限位框320,限位框320包裹在套环310的外壁,在挤出机挤出时,通过套环310的包裹加大了连接的稳定性,上模体130的底端固定连接有卡块330,卡块330的上端开设有注入口340,注入口340连通于上模体130和卡块330,上模体130的两侧连接有传动块360,传动块360的内部嵌入连接有传动杆350,卡块330的底端开设有缺槽,且切槽位于限位块240的正上方,限位块240和切槽相配适,当卡块330贴合到下模体110的上端时,限位块240和切槽之间相互啮合,通过迷宫式的密封,加大了连接之间的连接,密封效果更加的优异,下模体110的外壁环绕有支撑架370,通过支撑架370对卡块330的边缘进行支撑,也限制了下模体110和上模体130之间的活动空间。On the basis of Embodiment 1, as shown in Figure 1 and Figure 7, the top of the
下模体110的底端连接有冷却组件4,冷却组件4包括冷却仓410,下模体110的底端连接有冷却仓410,冷却仓410和下模体110之间接触面填充有铜导热片,利用了铜金属的物理特性,同构铜金属来进行热量之间的交换,通过热传导的方式对下模体110进行降温,进而加快了产品的冷却成型,且铜导热片环绕连接在冷却仓410的上表面,冷却仓410的内部嵌入连接有冷却管420,冷却管420的上端安装有进水管430,冷却管420的末端连接有出水管440,冷却管420、进水管430和出水管440相连通,其中通过进水管430将冷却管420进行分隔,通过进水管430进入到冷却管420内部的冷却水分流成两股,通过两组出水管440流淌出来,冷却水在循环的时间更短,控制了冷却水的温度,使得冷却水保证了一定冷却效果所需的温度。The bottom end of the
具体使用时,本实用新型一种新能源平衡车中心罩的注塑模具,在注塑操作期间,通过上模体130和下模体110之间的相互靠近,来实现下模体110内部的密封,通过下模体110内部的预制的形状对产品进行制出,当下模体110和上模体130进行移动时,通过传动块360牵引了下模体110和上模体130,让传动块360在传动杆350的上端移动,当传动块360在传动杆350上滑动时,移动的轨迹受到了限制,也保证了移动期间的稳定性,避免下模体110和上模体130两者之间出现的偏移,避免偏移保证了产品的成型,降低残次品的产生,另外当熔融状态的原料灌装到下模体110的内部,下模体110的温度会逐渐的变高,为了加速内部产品的成型,通过进水管430向冷却管420的内部灌装冷却液,当冷却管420内部存有冷却液时,冷却液的循环带走了下模体110内部的温度,其中冷却管420两侧均设置有出水管440,通过缩短冷却水的行走路径长度来提升冷却效率。During specific use, the utility model is an injection mold for the center cover of a new energy balance vehicle. During the injection molding operation, the
在本实用新型的描述中,需要理解的是,指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the utility model, it should be understood that the orientation or positional relationship indicated is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying Any device or element must have a specific orientation, be constructed and operate in a specific orientation, and thus should not be construed as limiting the invention.
在本实用新型中,除非另有明确的规定和限定,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present utility model, unless otherwise specified and limited, for example, it may be a fixed connection, or a detachable connection, or integrated; it may be a mechanical connection, or it may be an electrical connection; it may be a direct connection, or It can be indirectly connected through an intermediary, or it can be the internal communication of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, those of ordinary skill in the art can understand the above terms in this document according to the specific situation. Concrete meaning in utility model.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (10)
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| CN115782056B (en) * | 2022-07-04 | 2026-01-20 | 亿和精密工业(苏州)有限公司 | An injection mold for the center cover of a new energy self-balancing scooter |
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