CN217948836U - Movable inner template device for box culvert - Google Patents

Movable inner template device for box culvert Download PDF

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CN217948836U
CN217948836U CN202221890248.6U CN202221890248U CN217948836U CN 217948836 U CN217948836 U CN 217948836U CN 202221890248 U CN202221890248 U CN 202221890248U CN 217948836 U CN217948836 U CN 217948836U
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support
bolted
trolley
box culvert
pull rod
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赖永标
王翔宇
王飞
苟志健
吴强铃
刘泰奎
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China Construction Railway Investment South China Construction Co ltd
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China Construction Tietou Rail Transit Construction Co ltd
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Abstract

本实用新型属于箱涵技术领域,尤其为一种箱涵可移动内模板装置,包括基础垫层和台车支架,所述基础垫层的左右两侧面均螺栓固定有钢桁架,所述台车支架的顶面固定安装有可调支撑液压缸,所述可调支撑液压缸输出轴的顶端螺栓栓接有定型架,所述定型架的外表面固定栓接有定型模板,所述台车支架底面的左右两端均固定安装有行走电机,所述行走电机的底端滑动卡接有钢轨。本实用新型通过行走电机和钢轨的设置,利用行走电机和钢轨及其配套组件的使用,使得台车支架能够处于基础垫层的顶面进行前后方向的位移处理,方便进行不间断的模板支护处理,方便进行流转的浇筑转运,从而提高了该架体形式的实用性。

Figure 202221890248

The utility model belongs to the technical field of box culverts, in particular to a movable inner formwork device of a box culvert, comprising a foundation cushion and a trolley support, steel trusses are fixed to the left and right sides of the foundation cushion, and the trolley An adjustable supporting hydraulic cylinder is fixedly installed on the top surface of the support, and the top bolt of the output shaft of the adjustable supporting hydraulic cylinder is bolted to a shaping frame, and the outer surface of the shaping frame is fixedly bolted to a shaping template, and the trolley bracket Both left and right ends of the bottom surface are fixedly equipped with traveling motors, and the bottom ends of the traveling motors are slidingly clamped with rails. The utility model makes use of the travel motor and the rail and the use of the travel motor, the rail and its supporting components, so that the trolley bracket can be placed on the top surface of the foundation cushion to perform displacement processing in the front and rear directions, which is convenient for uninterrupted formwork support It is convenient for pouring and transporting in circulation, thus improving the practicability of the frame form.

Figure 202221890248

Description

一种箱涵可移动内模板装置A movable inner formwork device for a box culvert

技术领域technical field

本实用新型涉及箱涵技术领域,尤其涉及一种箱涵可移动内模板装置。The utility model relates to the technical field of box culverts, in particular to a movable inner formwork device for box culverts.

背景技术Background technique

箱涵指的是洞身以钢筋混凝土箱形管节修建的涵洞,箱涵由一个或多个方形或矩形断面组成,一般由钢筋混凝土或圬工制成,但钢筋混凝土应用较广,当跨径小于四米时,采用箱涵,对于管涵,钢筋混凝土箱涵是一个便宜的替代品,墩台,上下板都全部一致浇筑,箱涵施工一般采用现浇,道路工程中的箱涵采用混凝土现场浇筑的等截面结构,模板样式相对固定,由于箱涵较长,模板周转的时间在工期里的占比不容忽视。Box culverts refer to culverts built with reinforced concrete box-shaped pipe joints. Box culverts are composed of one or more square or rectangular sections, generally made of reinforced concrete or masonry, but reinforced concrete is widely used. When the diameter is less than four meters, box culverts are used. For pipe culverts, reinforced concrete box culverts are a cheap substitute. Piers, abutments, and upper and lower slabs are all poured in the same way. Box culverts are generally cast-in-place, and box culverts in road engineering use The formwork pattern is relatively fixed for the constant-section structure of concrete pouring on site. Due to the long box culvert, the proportion of formwork turnover time in the construction period cannot be ignored.

但是,现有技术中,由于在进行箱涵的浇筑过程中,需要应用到一定的支撑结构,例如支撑架和模板,用以对箱涵的浇筑进行成型支撑作用,但是模板和支撑在混凝土未达到强度的时候无法进行拆卸,直接导致了模板和支撑结构的周转时间较长,直接造成了材料的供给提升,使得箱涵的建筑成本升高,为此,提出一种箱涵可移动内模板装置。However, in the prior art, during the pouring of the box culvert, a certain support structure, such as a support frame and formwork, needs to be applied to form and support the pouring of the box culvert. When the strength is reached, it cannot be disassembled, which directly leads to a longer turnaround time of the formwork and the supporting structure, directly leads to an increase in the supply of materials, and increases the construction cost of the box culvert. Therefore, a movable inner formwork of the box culvert is proposed device.

实用新型内容Utility model content

本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种箱涵可移动内模板装置。The purpose of the utility model is to solve the shortcomings in the prior art, and propose a movable inner formwork device for a box culvert.

为了实现上述目的,本实用新型采用了如下技术方案:一种箱涵可移动内模板装置,包括基础垫层和台车支架,所述基础垫层的左右两侧面均螺栓固定有钢桁架,所述台车支架的顶面固定安装有可调支撑液压缸,所述可调支撑液压缸输出轴的顶端螺栓栓接有定型架,所述定型架的外表面固定栓接有定型模板,所述台车支架底面的左右两端均固定安装有行走电机,所述行走电机的底端滑动卡接有钢轨,所述钢轨的底面与基础垫层的顶面固定栓接,所述台车支架的左右两侧面均螺栓连接有丝杠,所述丝杠的另一端与定型架的内侧面螺栓连接,所述钢桁架的内侧面固定栓接有预设模板,所述钢桁架侧面的顶端贯穿栓接有上部拉杆,所述钢桁架侧面的底端贯穿栓接有下部拉杆。In order to achieve the above purpose, the utility model adopts the following technical scheme: a movable inner formwork device of a box culvert, including a base cushion and a trolley support, and steel trusses are fixed to the left and right sides of the base cushion by bolts, so An adjustable support hydraulic cylinder is fixedly installed on the top surface of the trolley support, and the top bolt of the output shaft of the adjustable support hydraulic cylinder is bolted to a shaping frame, and the outer surface of the shaping frame is fixedly bolted to a shaping template. The left and right ends of the bottom surface of the trolley support are fixedly equipped with traveling motors, and the bottom end of the traveling motor is slidably engaged with a rail. The bottom surface of the rail is fixedly bolted to the top surface of the foundation cushion. The left and right sides are bolted with lead screws, the other end of the lead screw is bolted to the inner surface of the calibrating frame, the inner surface of the steel truss is fixedly bolted with a preset formwork, and the top of the steel truss side passes through the bolts. The upper tie rod is connected, and the bottom end of the side of the steel truss is bolted with the lower tie rod.

优选的,所述钢桁架侧面的顶端和底端均开设有穿孔,所述穿孔的大小和形状与上部拉杆和下部拉杆的大小和形状相适配。Preferably, the top and bottom ends of the sides of the steel truss are provided with perforations, and the size and shape of the perforations are adapted to the size and shape of the upper tie rod and the lower tie rod.

优选的,所述上部拉杆的左右两端和下部拉杆的左右两端均螺栓栓接有固定螺帽,所述下部拉杆外表面的中部预埋于基础垫层的内腔。Preferably, the left and right ends of the upper tie rod and the left and right ends of the lower tie rod are bolted with fixing nuts, and the middle part of the outer surface of the lower tie rod is pre-embedded in the inner cavity of the foundation cushion.

优选的,所述行走电机输出轴的底端固定连接有移动滚轮,所述钢轨的顶面开设有滑动槽,所述滑动槽的大小和形状与移动滚轮的大小和形状相适配。Preferably, a moving roller is fixedly connected to the bottom end of the output shaft of the traveling motor, and a sliding groove is provided on the top surface of the rail, and the size and shape of the sliding groove match the size and shape of the moving roller.

优选的,所述台车支架内腔顶面的左右两端均固定焊接有支撑斜杆,所述支撑斜杆的底端与台车支架侧面的中部固定连接。Preferably, the left and right ends of the top surface of the inner cavity of the trolley bracket are fixedly welded with support slanting rods, and the bottom ends of the support slant rods are fixedly connected to the middle part of the side of the trolley bracket.

优选的,所述可调支撑液压缸的数量为四个,四个可调支撑液压缸均分固定在台车支架的顶面。Preferably, the number of the adjustable support hydraulic cylinders is four, and the four adjustable support hydraulic cylinders are equally divided and fixed on the top surface of the trolley support.

与现有技术相比,本实用新型的有益效果是:首先,该装置通过行走电机和钢轨的设置,利用行走电机和钢轨及其配套组件的使用,使得台车支架能够处于基础垫层的顶面进行前后方向的位移处理,方便进行不间断的模板支护处理,方便进行流转的浇筑转运,从而提高了该架体形式的实用性。Compared with the prior art, the beneficial effects of the utility model are as follows: firstly, through the setting of the traveling motor and the rail, the device makes use of the traveling motor, the rail and its supporting components, so that the trolley bracket can be placed on the top of the foundation cushion. Displacement processing in the front and rear directions on the surface facilitates uninterrupted formwork support processing and facilitates pouring and transportation in circulation, thereby improving the practicability of the frame form.

本实用新型操作简单、使用方便,通过可调支撑液压缸和丝杠的设置,利用可调支撑液压缸和丝杠之间的相互配合,能够对台车支架和定型模板之间的相对位置进行调整,使得定型模板和预设模板之间的相对位置进行调整处理,从而提高了该架体形式的适配性。The utility model is simple to operate and easy to use. Through the setting of the adjustable support hydraulic cylinder and the lead screw, the relative position between the trolley support and the shaping template can be adjusted by utilizing the mutual cooperation between the adjustable support hydraulic cylinder and the lead screw. The adjustment enables the relative position between the stereotyped template and the preset template to be adjusted, thereby improving the adaptability of the frame form.

附图说明Description of drawings

图1为本实用新型的整体结构正视图。Fig. 1 is the front view of the overall structure of the utility model.

图中:1、基础垫层;2、钢桁架;3、台车支架;4、可调支撑液压缸;5、定型架;6、定型模板;7、行走电机;8、钢轨;9、丝杠;10、预设模板;11、上部拉杆;12、下部拉杆。In the figure: 1. Foundation cushion; 2. Steel truss; 3. Trolley support; 4. Adjustable support hydraulic cylinder; 5. Shaping frame; 6. Shaping template; 7. Traveling motor; bar; 10, preset template; 11, upper tie rod; 12, lower tie rod.

具体实施方式detailed description

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

请参照图1,本实用新型提供一种技术方案:一种箱涵可移动内模板装置,包括基础垫层1和台车支架3,台车支架3内腔顶面的左右两端均固定焊接有支撑斜杆,支撑斜杆的底端与台车支架3侧面的中部固定连接,支撑斜杆的设置能够提升台车支架3的整体强度,使得台车支架3不会因为混凝土质量增大造成台车支架3的整体变形,基础垫层1的左右两侧面均螺栓固定有钢桁架2,钢桁架2侧面的顶端和底端均开设有穿孔,穿孔的大小和形状与上部拉杆11和下部拉杆12的大小和形状相适配,穿孔的开设能够让上部拉杆11和下部拉杆12从中穿过,并且让上部拉杆11和下部拉杆12位于钢桁架2外侧面外侧的端部进行螺帽进行锁止固定,台车支架3的顶面固定安装有可调支撑液压缸4,可调支撑液压缸4的数量为四个,四个可调支撑液压缸4均分固定在台车支架3的顶面,可调支撑液压缸4的设置能够调整定型模板6顶面浇筑混凝土的厚度,可调支撑液压缸4输出轴的顶端螺栓栓接有定型架5,定型架5的外表面固定栓接有定型模板6,台车支架3底面的左右两端均固定安装有行走电机7,行走电机7输出轴的底端固定连接有移动滚轮,钢轨8的顶面开设有滑动槽,滑动槽的大小和形状与移动滚轮的大小和形状相适配,移动滚轮和滑动槽能够为台车支架3提供前后平移操作的导向支撑作用,并且能够依靠行走电机7提供动能的输出,行走电机7的底端滑动卡接有钢轨8,钢轨8的底面与基础垫层1的顶面固定栓接,台车支架3的左右两侧面均螺栓连接有丝杠9,丝杠9的另一端与定型架5的内侧面螺栓连接,钢桁架2的内侧面固定栓接有预设模板10,钢桁架2侧面的顶端贯穿栓接有上部拉杆11,上部拉杆11的左右两端和下部拉杆12的左右两端均螺栓栓接有固定螺帽,下部拉杆12外表面的中部预埋于基础垫层1的内腔,固定螺帽的设置能够将两个钢桁架2通过上部拉杆11和下部拉杆12拉结固定在一起,钢桁架2侧面的底端贯穿栓接有下部拉杆12。Please refer to Figure 1, the utility model provides a technical solution: a box culvert movable inner formwork device, including a base cushion 1 and a trolley support 3, and the left and right ends of the inner cavity top surface of the trolley support 3 are fixed and welded There is a support slant bar, the bottom end of the support slant bar is fixedly connected to the middle part of the side of the trolley support 3, the setting of the support slant bar can improve the overall strength of the trolley support 3, so that the trolley support 3 will not be damaged due to the increase in concrete mass. The overall deformation of the trolley support 3, the left and right sides of the foundation cushion 1 are bolted to the steel truss 2, and the top and bottom of the steel truss 2 sides are provided with perforations. The size and shape of the perforations are the same as the upper tie rod 11 and the lower tie rod The size and shape of truss 12 are adapted, and the opening of the perforation allows the upper tie rod 11 and the lower tie rod 12 to pass through, and the ends of the upper tie rod 11 and the lower tie rod 12 located on the outer side of the steel truss 2 are locked by nuts Fixed, the top surface of the trolley support 3 is fixedly equipped with adjustable support hydraulic cylinders 4, the number of adjustable support hydraulic cylinders 4 is four, and the four adjustable support hydraulic cylinders 4 are evenly fixed on the top surface of the trolley support 3 , the setting of the adjustable support hydraulic cylinder 4 can adjust the thickness of the concrete poured on the top surface of the shaped formwork 6, the top bolt of the output shaft of the adjustable support hydraulic cylinder 4 is bolted to the calibrating frame 5, and the outer surface of the calibrating frame 5 is fixedly bolted to a stereotyped frame. The template 6, the left and right ends of the bottom surface of the trolley support 3 are fixedly equipped with a travel motor 7, the bottom end of the output shaft of the travel motor 7 is fixedly connected with a moving roller, and the top surface of the rail 8 is provided with a sliding groove. The size and shape of the sliding groove Compatible with the size and shape of the moving rollers, the moving rollers and sliding grooves can provide the guiding support for the front and rear translation operations of the trolley bracket 3, and can rely on the travel motor 7 to provide kinetic energy output, and the bottom end of the travel motor 7 slides the card A steel rail 8 is connected, and the bottom surface of the steel rail 8 is fixedly bolted to the top surface of the base cushion 1, and the left and right sides of the trolley bracket 3 are bolted with a lead screw 9, and the other end of the lead screw 9 is connected to the inner surface of the calibrating frame 5. Bolt connection, the inner surface of the steel truss 2 is fixedly bolted with a preset formwork 10, the top of the side of the steel truss 2 is bolted with an upper tie rod 11, and the left and right ends of the upper tie rod 11 and the left and right ends of the lower tie rod 12 are bolted. A fixed nut is connected, and the middle part of the outer surface of the lower tie rod 12 is pre-embedded in the inner cavity of the foundation cushion 1. The setting of the fixed nut can fix the two steel trusses 2 together through the upper tie rod 11 and the lower tie rod 12. The bottom end of the side of the steel truss 2 is bolted with a lower tie rod 12 .

工作原理:使用时,首先需要对基础垫层1进行现场浇筑成型,并且将下部拉杆12预埋在基础垫层1的内部,然后将钢轨8铺设固定在基础垫层1的顶面,并且需要让钢轨8的整体形成平直的状态,使得行走电机7输出轴底端的滚轮能够在钢轨8顶面所开设的滑动槽内部滚动,然后再将钢桁架2架设在基础垫层1的左右两侧面,并且将预设模板10的内侧面与基础垫层1顶面的端部进行紧密的贴合,然后将定型模板6套装固定在定型架5的左右两侧面及其顶面,并且可以通过可调支撑液压缸4和丝杠9对定型模板6与预设模板10之间的相对位置内宽进行调整处理,并且将上部拉杆11和下部拉杆12分别穿过钢桁架2侧面的顶端和底端,使得两个钢桁架2之间的连接能够固定,再在定型模板6和预设模板10之间的空隙进行钢筋的预埋绑扎,然后便可以在定型模板6与预设模板10之间的空隙进行混凝土的浇筑处理即可。Working principle: When in use, the foundation cushion 1 needs to be poured on site first, and the lower tie rod 12 is pre-embedded inside the foundation cushion 1, and then the steel rail 8 is laid and fixed on the top surface of the foundation cushion 1, and needs Let the whole rail 8 form a straight state, so that the roller at the bottom end of the output shaft of the traveling motor 7 can roll inside the sliding groove provided on the top surface of the rail 8, and then erect the steel truss 2 on the left and right sides of the foundation cushion 1 , and the inner side of the preset template 10 is closely fitted to the end of the top surface of the foundation cushion 1, and then the stereotyped template 6 is set and fixed on the left and right sides of the calibrating frame 5 and the top surface thereof, and can be passed through Adjust the support hydraulic cylinder 4 and the lead screw 9 to adjust the relative position and inner width between the shaped template 6 and the preset template 10, and pass the upper tie rod 11 and the lower tie rod 12 through the top and bottom ends of the side of the steel truss 2 respectively , so that the connection between the two steel trusses 2 can be fixed, and then the pre-embedded binding of steel bars is carried out in the gap between the shaped formwork 6 and the preset formwork 10, and then the fixed formwork 6 and the preset formwork 10 can be connected The void can be poured with concrete.

需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. any such actual relationship or order exists between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or apparatus.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.

Claims (6)

1. The utility model provides a portable interior template device of box culvert, includes basic bed course (1) and platform truck support (3), its characterized in that: the steel truss type steel concrete foundation bed is characterized in that steel trusses (2) are fixed on the left side surface and the right side surface of the foundation bed layer (1) through bolts, adjustable supporting hydraulic cylinders (4) are fixedly installed on the top surface of a trolley support (3), a shaping frame (5) is bolted on the top end of an output shaft of each adjustable supporting hydraulic cylinder (4), a shaping template (6) is bolted on the outer surface of the shaping frame (5), walking motors (7) are fixedly installed on the left end and the right end of the bottom surface of the trolley support (3), steel rails (8) are connected to the bottom ends of the walking motors (7) in a sliding and clamping mode, the bottom surface of rail (8) and the top surface fixing bolt of basic bed course (1), the equal bolted connection of the left and right sides face of platform truck support (3) has lead screw (9), the other end of lead screw (9) and the medial surface bolted connection of stereotyping frame (5), the medial surface fixing bolt of steel truss (2) has predetermineeing template (10), the top of steel truss (2) side is run through the bolt and is had upper portion pull rod (11), the bottom of steel truss (2) side is run through the bolt and is had lower part pull rod (12).
2. The box culvert movable inner template device according to claim 1, characterized in that: the top and the bottom of the side surface of the steel truss (2) are both provided with through holes, and the size and the shape of the through holes are matched with those of the upper pull rod (11) and the lower pull rod (12).
3. The box culvert movable inner template device according to claim 1, characterized in that: the left end and the right end of the upper pull rod (11) and the left end and the right end of the lower pull rod (12) are bolted with fixing nuts, and the middle part of the outer surface of the lower pull rod (12) is embedded in an inner cavity of the foundation cushion layer (1).
4. The box culvert movable inner template device according to claim 1, characterized in that: the bottom end of the output shaft of the walking motor (7) is fixedly connected with a movable roller, the top surface of the steel rail (8) is provided with a sliding groove, and the size and the shape of the sliding groove are matched with those of the movable roller.
5. The box culvert movable inner template device according to claim 1, characterized in that: the trolley support is characterized in that supporting inclined rods are fixedly welded at the left end and the right end of the top surface of the inner cavity of the trolley support (3), and the bottom ends of the supporting inclined rods are fixedly connected with the middle of the side surface of the trolley support (3).
6. The movable inner template device for box culverts according to claim 1, wherein: the number of the adjustable supporting hydraulic cylinders (4) is four, and the four adjustable supporting hydraulic cylinders (4) are equally divided and fixed on the top surface of the trolley support (3).
CN202221890248.6U 2022-07-20 2022-07-20 Movable inner template device for box culvert Active CN217948836U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117626849A (en) * 2023-12-18 2024-03-01 北京金港场道工程建设有限公司 Pouring formwork device and usage method for airport drainage box culvert

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117626849A (en) * 2023-12-18 2024-03-01 北京金港场道工程建设有限公司 Pouring formwork device and usage method for airport drainage box culvert

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