CN217947175U - General type coiling machine - Google Patents

General type coiling machine Download PDF

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Publication number
CN217947175U
CN217947175U CN202222010070.8U CN202222010070U CN217947175U CN 217947175 U CN217947175 U CN 217947175U CN 202222010070 U CN202222010070 U CN 202222010070U CN 217947175 U CN217947175 U CN 217947175U
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winding
take
reel
wire
wire harness
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CN202222010070.8U
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Chinese (zh)
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吕国胜
安守勤
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Changzhou Domain Automation Equipment Co ltd
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Changzhou Domain Automation Equipment Co ltd
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Abstract

The utility model relates to a general type coiling machine, include: the wire coil bearing platform is arranged on one side of the conveying line, and a wire coil winding disc is arranged on the wire coil bearing platform; be located transfer chain both sides and be used for the fixture to the take-up reel centre gripping, fixture includes: the wire coil clamping device is movably arranged on the support frame; and, span the bearing frame that sets up in the transfer chain top, bear and install wire winding mechanism on the frame, wire winding mechanism includes: the wire harness disk and the winding driving device enable the wire harness disk to wind wires on the winding disk. By adopting the clamping mechanism and the winding mechanism, the automatic and efficient collection of the wire harness is realized; and the setting of the take-up shaft through different apertures can satisfy different winding demands, and improves the adaptability of the winding machine.

Description

一种通用型绕线机A general-purpose winding machine

技术领域technical field

本实用新型属于自动化技术领域,具体涉及一种通用型绕线机。The utility model belongs to the technical field of automation, in particular to a general-purpose winding machine.

背景技术Background technique

线圈是互感器的一个重要的部件,它的质量好坏,性能高低直接影响互感器的使用效果,绕线成本又直接影响到线圈的制造成本。而现有绕线机结构比较简单,采用单一形式收线轴设置,每次只能收集同一规格线束;当需要收集不同规格的线束时,需要更换不同孔径的收线轴,来实现这一功能,降低了绕线效率。The coil is an important part of the transformer. Its quality and performance directly affect the use effect of the transformer, and the cost of winding directly affects the manufacturing cost of the coil. However, the existing winding machine has a relatively simple structure, adopts a single form of take-up shaft, and can only collect wire harnesses of the same specification each time; winding efficiency.

实用新型内容Utility model content

为解决上述技术问题,本实用新型提供了一种通用型绕线机,具有适应性强的优点。In order to solve the above technical problems, the utility model provides a general-purpose winding machine, which has the advantage of strong adaptability.

为达到上述目的,本实用新型的技术方案如下:In order to achieve the above object, the technical scheme of the utility model is as follows:

一种通用型绕线机,包括:输送线,所述输送线一侧设有线盘承载台,所述线盘承载台上设有收线盘;位于所述输送线两侧用于对所述收线盘夹持的夹持机构,所述夹持机构包括:支撑架、活动设置在所述支撑架上的线盘夹持装置;以及,横跨设置在所述输送线上方的承载架,所述承载架上安装有绕线机构,所述绕线机构包括:线束盘、使所述线束盘向所述收线盘绕线的绕线驱动装置。A general-purpose winding machine, comprising: a conveying line, one side of the conveying line is provided with a reel carrying platform, and a take-up reel is arranged on the reel carrying platform; The clamping mechanism for clamping the take-up reel, the clamping mechanism includes: a support frame, a wire reel clamping device movably arranged on the support frame; and a carrier frame arranged above the conveying line across, A wire winding mechanism is installed on the bearing frame, and the wire winding mechanism includes: a wire harness reel, and a wire winding driving device for making the wire harness reel wind the wire toward the wire take-up reel.

作为对本实用新型的一种优选方案,所述收线盘包括:底盘、均匀布设在所述底盘上的收线轴、以及卡合在所述收线轴上端的密封盘,所述收线盘上开设有转动槽,所述收线盘活动设置在所述线盘承载台上。As a preferred solution to the present utility model, the wire take-up reel includes: a chassis, a wire take-up shaft evenly arranged on the chassis, and a sealing plate engaged on the upper end of the wire take-up shaft. There is a rotating slot, and the wire take-up reel is movably arranged on the wire reel carrying platform.

作为对本实用新型的一种优选方案,所述线盘夹持装置包括:转动轴、使所述转动轴驱动的转动电机、以及与所述转动电机连接的调节装置,所述支撑架竖直安装,且所述调节装置安装在所述支撑架上,所述转动轴与所述转动槽相配合。As a preferred solution to the present utility model, the reel clamping device includes: a rotating shaft, a rotating motor that drives the rotating shaft, and an adjustment device connected to the rotating motor, and the support frame is installed vertically , and the adjusting device is installed on the support frame, and the rotating shaft is matched with the rotating groove.

作为对本实用新型的一种优选方案,所述绕线驱动装置包括:安装在所述承载架上的滑轨、与所述滑轨滑动连接的支撑板、以及安装在所述支撑板上的绕线驱动电机,所述绕线驱动电机设置有两组,且所述线束盘也对应设置有两组。As a preferred solution to the present utility model, the winding drive device includes: a slide rail installed on the bearing frame, a support plate slidably connected with the slide rail, and a winding wire mounted on the support plate. There are two groups of wire driving motors, and two groups of wire harness disks are correspondingly arranged.

作为对本实用新型的一种优选方案,所述输送线末端上设有用于收集所述收线盘上线束的收集台,所述收集台与所述输送线处于同一水平面上。As a preferred solution of the present utility model, the end of the conveying line is provided with a collecting platform for collecting the wire harness on the take-up reel, and the collecting platform is on the same level as the conveying line.

作为对本实用新型的一种优选方案,所述输送线靠近所述夹持机构一侧还设有剪线装置,所述剪线装置包括:裁切刀、使所述裁切刀裁切的裁切驱动电机。As a preferred solution of the present utility model, the conveying line is further provided with a thread cutting device on the side close to the clamping mechanism, and the thread cutting device includes: a cutting knife, a cutter for cutting the cutting knife Cut the drive motor.

综上所述,本实用新型具有如下有益效果:In summary, the utility model has the following beneficial effects:

一种通用型绕线机,包括:输送线,所述输送线一侧设有线盘承载台,所述线盘承载台上设有收线盘;位于所述输送线两侧用于对所述收线盘夹持的夹持机构,所述夹持机构包括:支撑架、活动设置在所述支撑架上的线盘夹持装置;以及,横跨设置在所述输送线上方的承载架,所述承载架上安装有绕线机构,所述绕线机构包括:线束盘、使所述线束盘向所述收线盘绕线的绕线驱动装置。作业时,收线盘先放置在线盘承载台上,缓慢向下滑动至输送线上,通过输送线向前传输;当收线盘运动至线束盘绕线位置时,输送线停止运动,此时,调节装置对转动电机进行水平和竖直方向位置调节,使转动轴与转动槽相卡合配合,实现对收线盘夹紧固定,便于绕线作业进行;当收线盘夹紧完成后,调节装置对收线盘竖直方向位置调节,使收线盘可以运动至合适高度进行绕线作业;进一步的,在绕线驱动电机作用下,线束盘上线束向收线轴上进行绕线;同时,也可以根据不同的使用需求,线束盘向不同孔径的收线轴进行绕线;最后,通过裁切刀进行切割,在收集台作用下,实现对收线轴上绕线完成线束进行收集。通过采用夹持机构机构、绕线机构,实现对线束自动高效收集;而通过不同孔径的收线轴设置,可满足不同的绕线需求,提高绕线机的适应性。A general-purpose winding machine, comprising: a conveying line, one side of the conveying line is provided with a reel carrying platform, and a take-up reel is arranged on the reel carrying platform; The clamping mechanism for clamping the take-up reel, the clamping mechanism includes: a support frame, a wire reel clamping device movably arranged on the support frame; and a carrier frame arranged above the conveying line across, A wire winding mechanism is installed on the bearing frame, and the wire winding mechanism includes: a wire harness reel, and a wire winding driving device for making the wire harness reel wind the wire toward the wire take-up reel. During operation, the take-up reel is first placed on the wire reel bearing platform, slowly slides down to the conveying line, and is transported forward through the conveying line; when the take-up reel moves to the wire harness reel winding position, the conveying line stops moving, at this time, The adjustment device adjusts the horizontal and vertical positions of the rotating motor, so that the rotating shaft and the rotating groove are engaged and matched to realize clamping and fixing of the take-up reel, which is convenient for winding operations; when the take-up reel is clamped, adjust The device adjusts the vertical position of the take-up reel, so that the take-up reel can move to a suitable height for winding operation; further, under the action of the winding drive motor, the wire harness on the wire harness reel is wound on the take-up shaft; at the same time, According to different usage requirements, the wire harness plate can be wound to take-up spools with different apertures; finally, cutting is carried out by a cutting knife, and under the action of the collecting table, the wire harness after winding on the take-up spool can be collected. By adopting the clamping mechanism and the winding mechanism, the automatic and efficient collection of the wire harness is realized; and the setting of the take-up shafts with different apertures can meet different winding requirements and improve the adaptability of the winding machine.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present utility model. Those skilled in the art can also obtain other drawings based on these drawings without any creative work.

图1为本实用新型的立体结构示意图。Fig. 1 is a three-dimensional structure schematic diagram of the present utility model.

图2为本实用新型的收线盘结构示意图。Fig. 2 is a structural schematic diagram of the take-up reel of the present invention.

图中数字和字母所表示的相应部件名称:The corresponding part names indicated by numbers and letters in the figure:

1、输送线;2、线盘承载台;3、底盘;4、收线轴;5、密封盘;6、转动轴;7、转动电机;8、调节装置;9、支撑架;10、滑轨;11、支撑板;12、绕线驱动电机;13、线束盘;14、收集台;15、裁切刀;16、裁切驱动电机;17、承载架;18、转动槽。1. Conveyor line; 2. Reel bearing platform; 3. Chassis; 4. Take-up shaft; 5. Sealing disc; 6. Rotating shaft; 7. Rotating motor; 8. Adjusting device; 9. Support frame; 10. Slide rail ; 11. Support plate; 12. Winding drive motor; 13. Harness tray; 14. Collection table; 15. Cutting knife; 16. Cutting drive motor;

具体实施方式detailed description

下面将结合本实用新型实施例,对本实用新型实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

实施例Example

一种通用型绕线机,如图1至图2所示,包括:输送线1,输送线1一侧设有线盘承载台2,线盘承载台2上设有收线盘;位于输送线1两侧用于对收线盘夹持的夹持机构,夹持机构包括:支撑架9、活动设置在支撑架9上的线盘夹持装置;以及,横跨设置在输送线1上方的承载架17,承载架17上安装有绕线机构,绕线机构包括:线束盘13、使线束盘13向收线盘绕线的绕线驱动装置。A general-purpose winding machine, as shown in Figures 1 to 2, includes: a conveyor line 1, a wire reel carrier 2 is provided on one side of the conveyor line 1, and a wire reel is provided on the wire reel carrier 2; 1 The clamping mechanism on both sides for clamping the take-up reel, the clamping mechanism includes: a support frame 9, a wire reel clamping device movably arranged on the support frame 9; Carrying frame 17, a winding mechanism is installed on the carrying frame 17, and the winding mechanism includes: a wire harness reel 13, a winding driving device that makes the wire harness reel 13 wind the wire to the take-up reel.

其中,收线盘包括:底盘3、均匀布设在底盘3上的收线轴4、以及卡合在收线轴4上端的密封盘5,收线盘上开设有转动槽18,收线盘活动设置在线盘承载台2上。Wherein, the take-up reel includes: a chassis 3, a take-up shaft 4 evenly arranged on the chassis 3, and a sealing disc 5 engaged on the upper end of the take-up shaft 4, a rotation groove 18 is provided on the take-up reel, and the take-up reel is movable and set on the line on the disk carrier platform 2.

在本实用新型实施例中,收线轴4设置有四组,且每组收线轴4孔径大小不一致,以此来适配不同绕线需求;密封盖与收线轴4之间采用活动形式,便于对绕线完成的线束进行拿取。In the embodiment of the utility model, there are four groups of take-up shafts 4, and the diameters of each group of take-up shafts 4 are inconsistent, so as to adapt to different winding requirements; a movable form is adopted between the sealing cover and the take-up shaft 4, which is convenient for The wire harness that has been wound is picked up.

线盘夹持装置包括:转动轴6、使转动轴6驱动的转动电机7、以及与转动电机7连接的调节装置8,支撑架9竖直安装,且调节装置8安装在支撑架9上,转动轴6与转动槽18相配合。调节装置8由水平设置的电缸和竖直设置的滑动轨组成,当收线盘运动至输送线1上时,通过电缸和滑动轨双重作用,使转动电机7上转动轴6与转动槽18相互配合,便于绕线驱动装置进行绕线作业。The reel clamping device comprises: a rotating shaft 6, a rotating motor 7 driven by the rotating shaft 6, and an adjusting device 8 connected with the rotating motor 7, the support frame 9 is installed vertically, and the adjusting device 8 is installed on the support frame 9, The rotating shaft 6 is matched with the rotating groove 18 . The adjusting device 8 is composed of a horizontally arranged electric cylinder and a vertically arranged slide rail. When the take-up reel moves to the conveying line 1, the double function of the electric cylinder and the slide rail makes the rotating shaft 6 on the rotating motor 7 and the rotating groove 18 cooperate with each other to facilitate the winding drive device to carry out the winding operation.

具体的,绕线驱动装置包括:安装在承载架17上的滑轨10、与滑轨10滑动连接的支撑板11、以及安装在支撑板11上的绕线驱动电机12,绕线驱动电机12设置有两组,且线束盘13也对应设置有两组。线束通过束线盘向前传输,使其运动至收线轴4进行收线,由于收线轴4由四个不同孔径组成,可满足不同的绕线要求。Specifically, the winding driving device includes: a slide rail 10 installed on the bearing frame 17, a support plate 11 slidably connected with the slide rail 10, and a winding drive motor 12 installed on the support plate 11, the winding drive motor 12 There are two groups, and the wire harness tray 13 is also correspondingly provided with two groups. The wire harness is transmitted forward through the wire harness, so that it moves to the take-up shaft 4 for take-up. Since the take-up shaft 4 is composed of four different apertures, it can meet different winding requirements.

进一步的,输送线1靠近夹持机构一侧还设有剪线装置,剪线装置包括:裁切刀15、使裁切刀15裁切的裁切驱动电机16。当绕线完成后,裁切刀15对线束进行裁切,便于下一次作业进行;当裁切刀15无法正常使用时,可以通过人工裁切方式将线束剪断。Further, a thread cutting device is provided on the side of the conveying line 1 close to the clamping mechanism, and the thread cutting device includes: a cutting knife 15 and a cutting driving motor 16 for cutting the cutting knife 15 . After the winding is completed, the cutting knife 15 cuts the wiring harness to facilitate the next operation; when the cutting knife 15 cannot be used normally, the wiring harness can be cut by manual cutting.

输送线1末端上设有用于收集收线盘上线束的收集台14,收集台14与输送线1处于同一水平面上。输送线1持续向前传输,通过收集台14对绕线完成的线束进行收集。The end of the conveying line 1 is provided with a collecting table 14 for collecting the wire harness on the take-up reel, and the collecting table 14 is on the same level as the conveying line 1 . The conveying line 1 is continuously transported forward, and the wire harness after winding is collected by the collecting platform 14 .

作业时,收线盘先放置在线盘承载台2上,缓慢向下滑动至输送线1上,通过输送线1向前传输;当收线盘运动至线束盘13绕线位置时,输送线1停止运动,此时,调节装置8对转动电机7进行水平和竖直方向位置调节,使转动轴6与转动槽18相卡合配合,实现对收线盘夹紧固定,便于绕线作业进行;当收线盘夹紧完成后,调节装置8对收线盘竖直方向位置调节,使收线盘可以运动至合适高度进行绕线作业;进一步的,在绕线驱动电机12作用下,线束盘13上线束向收线轴4上进行绕线;同时,也可以根据不同的使用需求,线束盘13向不同孔径的收线轴4进行绕线;最后,通过裁切刀15进行切割,在收集台14作用下,实现对收线轴4上绕线完成线束进行收集。通过采用夹持机构机构、绕线机构,实现对线束自动高效收集;而通过不同孔径的收线轴4设置,可满足不同的绕线需求,提高绕线机的适应性。During operation, the take-up reel is first placed on the wire reel bearing platform 2, slowly slides down to the conveying line 1, and is transported forward through the conveying line 1; when the take-up reel moves to the winding position of the wire harness reel 13, the conveying line 1 Stop the movement. At this time, the adjusting device 8 adjusts the position of the rotating motor 7 in the horizontal and vertical directions, so that the rotating shaft 6 is engaged with the rotating groove 18, so that the take-up reel is clamped and fixed, and the winding operation is convenient; After the clamping of the take-up reel is completed, the adjustment device 8 adjusts the vertical position of the take-up reel, so that the take-up reel can move to a suitable height for winding operations; further, under the action of the winding drive motor 12, the wire harness reel 13, the upper wire harness is wound on the take-up reel 4; at the same time, according to different usage requirements, the wire harness reel 13 can be wound to the take-up reel 4 with different apertures; Under the action, the collection of the wire harness after winding on the take-up shaft 4 is realized. By adopting the clamping mechanism and the winding mechanism, the automatic and efficient collection of the wire harness is realized; and the setting of the take-up shaft 4 with different apertures can meet different winding requirements and improve the adaptability of the winding machine.

对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to realize or use the utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims (6)

1. A general type winding machine characterized by comprising:
transfer chain, transfer chain one side is equipped with the drum plummer, be equipped with the take-up reel on the drum plummer, the take-up reel includes: the device comprises a chassis, take-up shafts uniformly distributed on the chassis and a sealing disc clamped at the upper end of the take-up shafts;
be located the transfer chain both sides are used for right the fixture of take-up reel centre gripping, fixture includes: the wire coil clamping device is movably arranged on the support frame; and (c) a second step of,
span the setting and be in bear the frame of transfer chain top, bear and install wire winding mechanism on the frame, wire winding mechanism includes: the wire harness disc and the winding driving device enable the wire harness disc to wind wires on the winding disc.
2. The universal winding machine according to claim 1, wherein a rotary groove is formed in the take-up reel, and the take-up reel is movably arranged on the reel bearing table.
3. A universal winder as claimed in claim 2, wherein the coil gripping means comprises: the axis of rotation, make axis of rotation driven rotate the motor and with the adjusting device who rotates the motor and connect, the vertical installation of support frame, just adjusting device installs on the support frame, the axis of rotation with it cooperatees to rotate the groove.
4. A versatile winder as claimed in claim 3, characterised in that the winding drive comprises: install bear the slide rail on the frame, with slide rail sliding connection's backup pad and install wire winding driving motor in the backup pad, wire winding driving motor is provided with two sets ofly, just the pencil dish also corresponds and is provided with two sets ofly.
5. The universal winding machine according to claim 4, wherein a collecting table for collecting the wire harnesses on the take-up reel is arranged at the end of the conveying line, and the collecting table and the conveying line are located on the same horizontal plane.
6. The general type winding machine according to claim 5, wherein a thread trimming device is further arranged on one side of the conveying line close to the clamping mechanism, and the thread trimming device comprises: a cutting knife and a cutting driving motor for cutting the cutting knife.
CN202222010070.8U 2022-07-29 2022-07-29 General type coiling machine Expired - Fee Related CN217947175U (en)

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CN202222010070.8U CN217947175U (en) 2022-07-29 2022-07-29 General type coiling machine

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Application Number Priority Date Filing Date Title
CN202222010070.8U CN217947175U (en) 2022-07-29 2022-07-29 General type coiling machine

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CN202222010070.8U Expired - Fee Related CN217947175U (en) 2022-07-29 2022-07-29 General type coiling machine

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116683357A (en) * 2023-08-03 2023-09-01 武汉瑞熠系统工程有限公司 Comprehensive wiring device and method for computer

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116683357A (en) * 2023-08-03 2023-09-01 武汉瑞熠系统工程有限公司 Comprehensive wiring device and method for computer
CN116683357B (en) * 2023-08-03 2023-10-20 武汉瑞熠系统工程有限公司 Comprehensive wiring device and method for computer

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Granted publication date: 20221202