CN217920833U - Trouble is rewound to wire winding axle equipment - Google Patents

Trouble is rewound to wire winding axle equipment Download PDF

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CN217920833U
CN217920833U CN202221919919.7U CN202221919919U CN217920833U CN 217920833 U CN217920833 U CN 217920833U CN 202221919919 U CN202221919919 U CN 202221919919U CN 217920833 U CN217920833 U CN 217920833U
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wire
cable arrangement
vertical
winding
faulty
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胡成伟
董会学
张帅
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Shanxi Hengruikun New Material Technology Co ltd
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Shanxi Hengruikun New Material Technology Co ltd
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Abstract

本实用新型公开了一种故障绕丝轴复饶设备,包括有沿着焊丝走向的安置架、排线机架以及收线卷筒,安置架上转动设置有故障绕丝轴,排线机架上设置有排线器,排线机架内部设置有用以传动排线器横移的传动部件,排线器包括有运动座以及设置在运动座上的横向辊筒、竖向辊筒、导线槽轮,竖向辊筒设置有一对并且位于横向辊筒、导线槽轮之间,收线卷筒由收卷电机驱动,故障绕丝轴上的焊丝依次经过横向辊筒、竖向辊筒、导线槽轮送入收线卷筒进行收卷。本实用新型解决了压丝轴和喇叭袖的库存积压,同时解决了以前的库存270轴,释放资金73万余元,在以后的工作当中出现压丝轴和喇叭袖能及时的处理,减少因质量造成的资金占用。

Figure 202221919919

The utility model discloses a recovery equipment for a faulty wire winding shaft. There is a cable arrangement on the top, and a transmission part for driving the cable arrangement to move laterally is arranged inside the cable arrangement frame. The cable arrangement includes a movement seat and a horizontal roller, a vertical roller, and a wire groove arranged on the movement seat. The vertical roller is provided with a pair and is located between the horizontal roller and the wire groove wheel. The take-up reel is driven by the winding motor, and the welding wire on the fault winding shaft passes through the horizontal roller, vertical roller, and wire in turn. The sheave is fed into the take-up drum for winding. The utility model solves the inventory backlog of threaded shafts and trumpet sleeves, and at the same time solves the previous stock of 270 shafts, releasing funds of more than 730,000 yuan. In the future work, the threaded shafts and trumpet sleeves can be processed in time, reducing the cost of Money tied up by quality.

Figure 202221919919

Description

一种故障绕丝轴复饶设备A kind of recovery equipment for fault winding shaft

技术领域technical field

本实用新型涉及焊丝辅助设备技术领域,尤其涉及一种故障绕丝轴复饶设备。The utility model relates to the technical field of welding wire auxiliary equipment, in particular to a recovery equipment for a faulty wire winding shaft.

背景技术Background technique

恒瑞昆镀锌拉丝车间自2021年6月份开机以来,由于人员技术缺乏,开机一年以来生产的压丝轴和跑号轴将近270轴,一直没有一个好的办法解决这些故障绕丝轴,而目前没有对这些故障绕丝轴处理的装置,导致加工成本高,车间库存太多。Since Hengruikun’s galvanized wire drawing workshop was started in June 2021, due to the lack of personnel skills, nearly 270 wire pressing shafts and running number shafts have been produced since the start-up, and there has been no good way to solve these faulty wire winding shafts. At present, there is no device for handling these faulty winding shafts, resulting in high processing costs and too much inventory in the workshop.

实用新型内容Utility model content

为解决现有技术的缺点和不足,提供一种故障绕丝轴复饶设备,解决了压丝轴和喇叭袖的库存积压,同时解决了以前的库存270轴,释放资金73万余元,在以后的工作当中出现压丝轴和喇叭袖能及时的处理,减少因质量造成的资金占用。In order to solve the shortcomings and deficiencies of the existing technology, a kind of fault winding shaft recovery equipment is provided, which solves the inventory backlog of pressing shafts and trumpet sleeves, and at the same time solves the previous inventory of 270 shafts, releasing funds of more than 730,000 yuan. In the future work, the pressed thread shaft and trumpet sleeve can be processed in time to reduce the capital occupation caused by quality.

为实现本实用新型目的而提供的一种故障绕丝轴复饶设备,包括有沿着焊丝走向的安置架、排线机架以及收线卷筒,所述安置架上转动设置有故障绕丝轴,所述排线机架上设置有排线器,所述排线机架内部设置有用以传动所述排线器横移的传动部件,所述排线器包括有运动座以及设置在运动座上的横向辊筒、竖向辊筒、导线槽轮,所述竖向辊筒设置有一对并且位于横向辊筒、导线槽轮之间,所述收线卷筒由收卷电机驱动,所述故障绕丝轴上的焊丝依次经过横向辊筒、竖向辊筒、导线槽轮送入收线卷筒进行收卷。In order to achieve the purpose of this utility model, a faulty wire reeling equipment is provided, which includes a placement frame along the direction of the welding wire, a wire arrangement frame and a wire take-up reel, and a faulty wire winding shaft is rotated on the placement frame. shaft, the cable rack is provided with a cable rack, and the inside of the wire rack is provided with a transmission part for driving the traverse of the wire rack, and the wire rack includes a motion seat and a Horizontal rollers, vertical rollers, and wire sheaves on the seat, the vertical rollers are provided with a pair and are located between the horizontal rollers and the wire sheaves, and the take-up reel is driven by a winding motor. The welding wire on the wire winding shaft of the above-mentioned fault is sent to the take-up drum for winding through the horizontal roller, vertical roller, and wire sheave in sequence.

作为上述方案的进一步改进,所述运动座上设置有竖向槽板,所述竖向槽板中部设置有竖向槽,所述横向辊筒滑动设置在所述竖向槽内,并且通过端部设置的锁紧旋钮将其固定在竖向槽内。As a further improvement of the above solution, a vertical slot plate is provided on the moving seat, a vertical slot is provided in the middle of the vertical slot plate, and the horizontal roller is slidably arranged in the vertical slot, and passes through the end It is fixed in the vertical groove by the locking knob provided on the outside.

作为上述方案的进一步改进,所述传动部件包括有丝杆、导向杆以及传动电机,所述丝杆转动设置在所述排线机架内部,所述导向杆对称设置在所述丝杆的两侧,所述运动座传动设置在所述丝杆上,所述丝杆由传动电机驱动,所述运动座滑动设置在所述导向杆上。As a further improvement of the above solution, the transmission part includes a screw rod, a guide rod and a transmission motor, the screw rod is rotatably arranged inside the cable rack, and the guide rod is symmetrically arranged on both sides of the screw rod. On the side, the kinematic seat is driven and arranged on the screw rod, the screw rod is driven by a transmission motor, and the kinematic seat is slidably arranged on the guide rod.

作为上述方案的进一步改进,所述故障绕丝轴转动设置在导向槽筒内,所述导向槽筒设置在安置架上,所述故障绕丝轴的外端固定套装有槽轮,所述槽轮的凹槽内存放有皮带,所述皮带的一端与安置架连接,另一端设置有卡钩,所述安置架上设置有带有孔的卡板。As a further improvement of the above scheme, the fault winding shaft is rotatably set in the guide groove cylinder, the guide groove cylinder is arranged on the placement frame, the outer end of the fault winding wire shaft is fixedly fitted with a sheave, and the groove A belt is stored in the groove of the wheel, one end of the belt is connected to the placement frame, and the other end is provided with a hook, and a clamp plate with a hole is arranged on the placement frame.

本实用新型的有益效果是:The beneficial effects of the utility model are:

与现有技术相比,本实用新型提供的一种故障绕丝轴复饶设备,在使用的时候,故障绕丝轴上的焊丝依次经过横向辊筒、竖向辊筒、导线槽轮送入收线卷筒,在此过程中焊丝重新缠绕,再次处理成合格压丝轴。经过本技术方案的实施,经过多次的试验后用现有的小拉丝放线机改为收线机,为解决压丝轴解决了很大的难题,同时270轴全部复饶完可以释放资金73万左右。Compared with the prior art, the utility model provides a kind of re-raiding equipment for a faulty wire winding shaft. When in use, the welding wire on the faulty wire winding shaft is sent into the machine through the horizontal roller, vertical roller, and wire sheave in sequence. The take-up reel, during which the welding wire is rewound, and processed into a qualified wire pressing shaft again. After the implementation of this technical solution, after many tests, the existing small wire drawing pay-off machine was changed to a wire take-up machine, which solved a big problem for the wire pressing shaft, and at the same time, all the 270 shafts have been restored and the funds can be released. Around 730,000.

附图说明Description of drawings

以下结合附图对本实用新型的具体实施方式作进一步的详细说明,其中:Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described in further detail, wherein:

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为图1另一角度下的结构示意图。FIG. 2 is a schematic view of the structure of FIG. 1 at another angle.

具体实施方式Detailed ways

如图1-图2所示,本实用新型提供的一种故障绕丝轴复饶设备,包括有沿着焊丝走向的安置架1、排线机架2以及收线卷筒3,安置架1上转动设置有故障绕丝轴4,排线机架2上设置有排线器,排线机架2内部设置有用以传动排线器横移的传动部件,排线器包括有运动座51以及设置在运动座51上的横向辊筒52、竖向辊筒53、导线槽轮54,运动座51上设置有竖向槽板6,竖向槽板6中部设置有竖向槽7,横向辊筒52滑动设置在竖向槽7内,并且通过端部设置的锁紧旋钮将其固定在竖向槽7内,通过移动横向辊筒52的高低位置,来使得横向辊筒52的位置高于导线槽轮54的位置,竖向辊筒53设置有一对并且位于横向辊筒52、导线槽轮54之间,收线卷筒3由收卷电机驱动,故障绕丝轴4上的焊丝依次经过横向辊筒52、竖向辊筒53、导线槽轮54送入收线卷筒3进行收卷。As shown in Figures 1-2, the utility model provides a kind of fault winding shaft recovery equipment, including a placement frame 1 along the direction of the welding wire, a wire arrangement frame 2 and a take-up reel 3, and the placement frame 1 The upper rotation is provided with a fault winding shaft 4, and the cable rack 2 is provided with a cable guide. The inside of the cable guide frame 2 is provided with a transmission part for driving the cable guide to move laterally. The cable guide includes a moving seat 51 and The horizontal roller 52, the vertical roller 53, the wire sheave 54 that are arranged on the motion seat 51, the motion seat 51 is provided with the vertical groove plate 6, and the vertical groove plate 6 middle part is provided with the vertical groove 7, and the horizontal roller The cylinder 52 is slidably arranged in the vertical groove 7, and is fixed in the vertical groove 7 by the locking knob provided at the end. By moving the height position of the horizontal roller 52, the position of the horizontal roller 52 is higher than The position of the wire sheave 54, the vertical roller 53 is provided with a pair and is located between the horizontal roller 52 and the wire sheave 54, the take-up reel 3 is driven by a winding motor, and the welding wire on the fault winding shaft 4 passes through in turn Horizontal roller 52, vertical roller 53, wire sheave 54 are sent into take-up reel 3 and take up.

进一步改进,传动部件包括有丝杆8、导向杆9以及传动电机10,丝杆8转动设置在排线机架2内部,导向杆9对称设置在丝杆8的两侧,运动座51传动设置在丝杆8上,丝杆8由传动电机10驱动,运动座51滑动设置在导向杆9上。传动电机10工作,带动丝杆8转动,进而带动上部的运动座51沿着丝杆8前后运动,在故障绕丝轴4绕丝的时候,移动,来达到重新绕丝,以制作合格的压丝轴。As a further improvement, the transmission components include a screw rod 8, a guide rod 9 and a transmission motor 10, the screw rod 8 is rotated and arranged inside the cable rack 2, the guide rods 9 are symmetrically arranged on both sides of the screw rod 8, and the moving seat 51 is set for transmission On the screw mandrel 8 , the screw mandrel 8 is driven by the transmission motor 10 , and the motion seat 51 is slidably arranged on the guide rod 9 . The transmission motor 10 works to drive the screw mandrel 8 to rotate, and then drives the upper kinematic seat 51 to move back and forth along the screw mandrel 8. When the fault winding shaft 4 is winding the wire, it moves to achieve rewinding of the wire to make a qualified press. Silk spool.

进一步改进,故障绕丝轴4转动设置在导向槽筒11内,导向槽筒11设置在安置架1上,故障绕丝轴4的外端固定套装有槽轮12,槽轮12的凹槽内存放有皮带13,皮带13的一端与安置架1连接,另一端设置有卡钩14,安置架1上设置有带有孔的卡板15。当需要停车,停止放线的时候,可以拉动皮带13,将皮带13另一端上的卡钩14卡到卡板15的孔内,通过皮带13与槽轮12之间的摩擦力,将故障绕丝轴4锁死。As a further improvement, the fault winding shaft 4 is rotated and installed in the guide groove cylinder 11, and the guide groove cylinder 11 is arranged on the placement frame 1. The outer end of the fault winding wire shaft 4 is fixedly fitted with a sheave 12, and the groove of the sheave 12 A belt 13 is stored, one end of the belt 13 is connected to the placement frame 1 , the other end is provided with a hook 14 , and the placement frame 1 is provided with a clamp plate 15 with a hole. When it is necessary to stop the car and stop paying off, the belt 13 can be pulled, and the hook 14 on the other end of the belt 13 is stuck in the hole of the clamping plate 15. Silk shaft 4 is locked.

以上实施例不局限于该实施例自身的技术方案,实施例之间可以相互结合成新的实施例。以上实施例仅用以说明本实用新型的技术方案而并非对其进行限制,凡未脱离本实用新型精神和范围的任何修改或者等同替换,其均应涵盖在本实用新型技术方案的范围内。The above embodiments are not limited to the technical solutions of the embodiments themselves, and the embodiments can be combined with each other to form new embodiments. The above embodiments are only used to illustrate the technical solution of the utility model and not to limit it. Any modification or equivalent replacement that does not depart from the spirit and scope of the utility model shall be covered within the scope of the utility model technical solution.

Claims (4)

1.一种故障绕丝轴复饶设备,其特征在于:包括有沿着焊丝走向的安置架、排线机架以及收线卷筒,所述安置架上转动设置有故障绕丝轴,所述排线机架上设置有排线器,所述排线机架内部设置有用以传动所述排线器横移的传动部件,所述排线器包括有运动座以及设置在运动座上的横向辊筒、竖向辊筒、导线槽轮,所述竖向辊筒设置有一对并且位于横向辊筒、导线槽轮之间,所述收线卷筒由收卷电机驱动,所述故障绕丝轴上的焊丝依次经过横向辊筒、竖向辊筒、导线槽轮送入收线卷筒进行收卷。1. A faulty wire winding shaft rehabilitation equipment is characterized in that: it includes a placement frame along the welding wire, a wire rack and a take-up reel, and a faulty wire winding shaft is rotated on the placement frame, so A cable arrangement is provided on the cable arrangement frame, and a transmission part is arranged inside the cable arrangement frame to drive the transverse movement of the cable arrangement device. The cable arrangement device includes a movement seat and a Horizontal rollers, vertical rollers, and wire sheaves, the vertical rollers are provided with a pair and are located between the horizontal rollers and the wire sheaves, the take-up reel is driven by a winding motor, and the fault winding The welding wire on the wire shaft is sent to the take-up reel through the horizontal roller, the vertical roller and the wire sheave in turn for winding. 2.根据权利要求1所述的一种故障绕丝轴复饶设备,其特征在于:所述运动座上设置有竖向槽板,所述竖向槽板中部设置有竖向槽,所述横向辊筒滑动设置在所述竖向槽内,并且通过端部设置的锁紧旋钮将其固定在竖向槽内。2. A kind of equipment for recovering faulty wire shafts according to claim 1, characterized in that: the moving seat is provided with a vertical slot plate, and the middle part of the vertical slot plate is provided with a vertical slot, the The horizontal roller is slidably arranged in the vertical groove, and is fixed in the vertical groove by the locking knob provided at the end. 3.根据权利要求1所述的一种故障绕丝轴复饶设备,其特征在于:所述传动部件包括有丝杆、导向杆以及传动电机,所述丝杆转动设置在所述排线机架内部,所述导向杆对称设置在所述丝杆的两侧,所述运动座传动设置在所述丝杆上,所述丝杆由传动电机驱动,所述运动座滑动设置在所述导向杆上。3. A faulty wire shaft recovery device according to claim 1, characterized in that: the transmission part includes a screw rod, a guide rod and a transmission motor, and the rotation of the screw rod is set on the wire arranging machine Inside the frame, the guide rods are arranged symmetrically on both sides of the screw rod, the kinematic seat is driven and set on the screw rod, the screw rod is driven by a transmission motor, and the kinematic seat is slidably set on the guide rod. on the pole. 4.根据权利要求1所述的一种故障绕丝轴复饶设备,其特征在于:所述故障绕丝轴转动设置在导向槽筒内,所述导向槽筒设置在安置架上,所述故障绕丝轴的外端固定套装有槽轮,所述槽轮的凹槽内存放有皮带,所述皮带的一端与安置架连接,另一端设置有卡钩,所述安置架上设置有带有孔的卡板。4. A faulty wire reeling device according to claim 1, characterized in that: the faulty wire shaft is rotated and set in a guide groove cylinder, and the guide groove cylinder is arranged on a placement frame, and the The outer end of the fault winding shaft is fixed with a sheave, and a belt is stored in the groove of the sheave. One end of the belt is connected to the placement frame, and the other end is provided with a hook. The placement frame is provided with a belt Cardboard with holes.
CN202221919919.7U 2022-07-21 2022-07-21 Trouble is rewound to wire winding axle equipment Active CN217920833U (en)

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GR01 Patent grant
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: A fault bypass winding shaft rewinding equipment

Granted publication date: 20221129

Pledgee: Agricultural Bank of China Quwo County Branch

Pledgor: Shanxi hengruikun New Material Technology Co.,Ltd.

Registration number: Y2026980000376