CN217890706U - Clamping device for photovoltaic glass coating - Google Patents

Clamping device for photovoltaic glass coating Download PDF

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Publication number
CN217890706U
CN217890706U CN202221275588.8U CN202221275588U CN217890706U CN 217890706 U CN217890706 U CN 217890706U CN 202221275588 U CN202221275588 U CN 202221275588U CN 217890706 U CN217890706 U CN 217890706U
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photovoltaic glass
clamping
linear
horizontal
moving mechanism
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王彪
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Shanghai Xiyuan New Energy Technology Co ltd
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Shanghai Xiyuan New Energy Technology Co ltd
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Abstract

The utility model belongs to the technical field of chemical industry equipment, concretely relates to clamping device for photovoltaic glass coating film. A clamping device for photovoltaic glass coating comprises a clamping mechanism, wherein the clamping mechanism comprises two clamping heads which are oppositely arranged; the clamping device also comprises a horizontal moving mechanism, wherein the horizontal moving mechanism is provided with two horizontal moving ends, and the two clamping heads are respectively arranged on the two horizontal moving ends; the horizontal moving mechanism is arranged on the linear moving end. The utility model discloses a two holding head centre gripping photovoltaic glass drives two holding head by horizontal migration mechanism and presss from both sides tightly or loosen photovoltaic glass to drive two holding heads through linear movement mechanism and remove to each process department, at the whole in-process of photovoltaic glass coating process, need not frequently to switch over photovoltaic glass, saved switching time, improved work efficiency.

Description

光伏玻璃镀膜用夹持装置Clamping device for photovoltaic glass coating

技术领域technical field

本实用新型属于化工设备技术领域,具体涉及一种光伏玻璃镀膜用夹持装置。The utility model belongs to the technical field of chemical equipment, in particular to a clamping device for photovoltaic glass coating.

背景技术Background technique

随着人们对太阳能电池光伏组件的不断优化,太阳能光伏组件中晶体硅电池片的转换效率不断提高。同时,关于封装材料对组件效率和外观等的影响研究也日益深入。目前,人们普遍采用一种含铁量较低的超白光伏玻璃作为太阳能电池光伏组件用的封装玻璃,这种玻璃在可见光波段具有较高的透过率。但是由于光伏玻璃与空气之间折射率差异,光伏玻璃表面对可见光仍存在约4%的反射。通过在光伏玻璃表面涂制一层减反射膜可以有效地提高光的透过率,从而提高太阳能电池光伏组件的输出功率。With the continuous optimization of solar cell photovoltaic modules, the conversion efficiency of crystalline silicon cells in solar photovoltaic modules has been continuously improved. At the same time, research on the influence of packaging materials on component efficiency and appearance is also deepening. At present, people generally use a kind of ultra-clear photovoltaic glass with low iron content as the encapsulation glass for photovoltaic modules of solar cells, which has high transmittance in the visible light band. However, due to the difference in refractive index between photovoltaic glass and air, the surface of photovoltaic glass still has about 4% reflection of visible light. By coating a layer of anti-reflection film on the surface of photovoltaic glass, the transmittance of light can be effectively improved, thereby increasing the output power of photovoltaic modules of solar cells.

在对光伏玻璃表面涂制一层减反射膜过程中,需要进行多道工序,如何高效且良好的实现镀膜过程是需要克服的问题之一。In the process of coating a layer of anti-reflection film on the surface of photovoltaic glass, multiple processes are required. How to efficiently and well realize the coating process is one of the problems that need to be overcome.

实用新型内容Utility model content

本实用新型针对上述技术问题,目的在于提供一种光伏玻璃镀膜用夹持装置。The utility model aims at the above-mentioned technical problems, and aims to provide a clamping device for photovoltaic glass coating.

一种光伏玻璃镀膜用夹持装置,包括一夹持机构,所述夹持机构包括两个用于夹持光伏玻璃两侧面的夹持头,两个所述夹持头相对设置;A clamping device for photovoltaic glass coating, including a clamping mechanism, the clamping mechanism includes two clamping heads for clamping both sides of photovoltaic glass, and the two clamping heads are arranged opposite to each other;

还包括一水平移动机构,所述水平移动机构具有两个可做水平移动的水平移动端,两个所述夹持头分别设置在两个所述水平移动端上,两个所述夹持头由两个所述水平移动端带动做相对运动;It also includes a horizontal moving mechanism, the horizontal moving mechanism has two horizontal moving ends capable of horizontal movement, the two clamping heads are respectively arranged on the two horizontal moving ends, and the two clamping heads Relative movement is driven by the two horizontal moving ends;

还包括一直线移动机构,所述直线移动机构设置在光伏玻璃镀膜工序的行程中,所述直线移动机构具有一个可做直线移动的直线移动端,所述水平移动机构设置在所述直线移动端上,所述水平移动机构由所述直线移动端带动做直线运动。It also includes a linear moving mechanism, the linear moving mechanism is arranged in the stroke of the photovoltaic glass coating process, the linear moving mechanism has a linear moving end capable of linear movement, and the horizontal moving mechanism is arranged at the linear moving end Above, the horizontal moving mechanism is driven by the linear moving end to perform linear motion.

本实用新型在光伏玻璃镀膜工序的行程中,增设本实用新型的夹持装置,以使在所有的过程中,光伏玻璃实时被两个夹持头夹持着,由水平移动机构带动两个夹持头夹紧或松开光伏玻璃,并通过直线移动机构带动两个夹持头移动至各个工序处,在光伏玻璃镀膜工序的整个过程中,无需频繁切换光伏玻璃,节省了切换时间,提高了工作效率。The utility model adds the clamping device of the utility model in the stroke of the photovoltaic glass coating process, so that in all the processes, the photovoltaic glass is clamped by the two clamping heads in real time, and the two clamping heads are driven by the horizontal moving mechanism. The clamping head clamps or loosens the photovoltaic glass, and drives the two clamping heads to move to each process through the linear movement mechanism. During the entire process of the photovoltaic glass coating process, there is no need to frequently switch photovoltaic glass, which saves switching time and improves the efficiency. work efficiency.

所述夹持头的前侧面为平面,在所述夹持头的前侧面上固定有一层缓冲层。The front side of the clamping head is a plane, and a buffer layer is fixed on the front side of the clamping head.

所述缓冲层优选采用橡胶层。The buffer layer is preferably a rubber layer.

所述水平移动机构为气缸机构,所述气缸机构的活塞轴向为水平方向,所述气缸机构的活塞为所述水平移动端。The horizontal movement mechanism is a cylinder mechanism, the piston axis of the cylinder mechanism is in the horizontal direction, and the piston of the cylinder mechanism is the horizontal movement end.

所述直线移动机构可以采用滚珠丝杠机构,所述滚珠丝杠机构中的丝杠沿所述光伏玻璃镀膜工序的行程设置,所述滚珠丝杠机构中的螺母为所述直线移动端。The linear moving mechanism may adopt a ball screw mechanism, the screw in the ball screw mechanism is arranged along the stroke of the photovoltaic glass coating process, and the nut in the ball screw mechanism is the linear moving end.

所述直线移动机构也可以采用直线模组,所述直线模组中的导轨沿所述光伏玻璃镀膜工序的行程设置,所述直线模组中的滑台为所述直线移动端。The linear moving mechanism can also adopt a linear module, the guide rail in the linear module is arranged along the stroke of the photovoltaic glass coating process, and the slide table in the linear module is the linear moving end.

还包括两个旋转电机,一个所述旋转电机对应一个所述水平移动机构,所述旋转电机的电机轴为水平方向,所述电机轴连接所述水平移动机构,所述水平移动机构由所述旋转电机带动做转动;It also includes two rotating motors, one of the rotating motors corresponds to one of the horizontal moving mechanisms, the motor shaft of the rotating motor is in the horizontal direction, the motor shaft is connected to the horizontal moving mechanism, and the horizontal moving mechanism is controlled by the horizontal moving mechanism. The rotating motor drives the rotation;

所述旋转电机固定在一固定座上,所述固定座固定在所述直线移动端上,所述水平移动机构通过轴承固定在所述固定座上。通过旋转电机可以带动两个夹持头旋转,进而带动夹持在夹持头上的光伏玻璃旋转至预设角度或翻转,实现多角度镀膜目的。The rotary motor is fixed on a fixed seat, the fixed seat is fixed on the linear moving end, and the horizontal moving mechanism is fixed on the fixed seat through bearings. The rotating motor can drive the two clamping heads to rotate, and then drive the photovoltaic glass clamped on the clamping heads to rotate to a preset angle or turn over to achieve the purpose of multi-angle coating.

还包括一接料机构,所述接料机构包括一接料盘和两个伸缩板,两个所述伸缩板分别连接所述接料盘的两对侧,两个所述伸缩板分别固定在两个所述固定座上,所述接料盘位于两个所述夹持头之间下方。当本实用新型进入某一镀膜工序时,镀膜过程中可能会出现涂料掉落现象,通过接料机构可以很好的将涂料进行回收,保证了整个环境的干净。It also includes a material receiving mechanism, the material receiving mechanism includes a material receiving tray and two expansion plates, the two expansion plates are respectively connected to the two opposite sides of the material receiving tray, and the two expansion plates are respectively fixed on the On the two fixed seats, the material receiving tray is located between the two clamping heads. When the utility model enters a coating process, paint may drop during the coating process, and the paint can be recovered well through the material receiving mechanism, ensuring the cleanliness of the entire environment.

所述伸缩板采用风琴伸缩板。The expansion board is an organ expansion board.

所述接料盘为不锈钢或陶瓷材质制成的接料盘,所述伸缩板为采用塑料或橡胶材质制成的伸缩板。The material receiving tray is made of stainless steel or ceramic material, and the expansion plate is an expansion plate made of plastic or rubber material.

有益效果:本实用新型用于光伏玻璃镀膜工序中,可将光伏玻璃移动至各个工序处,在光伏玻璃镀膜工序的整个过程中,无需频繁切换光伏玻璃,节省了切换时间,提高了工作效率。Beneficial effects: the utility model is used in the photovoltaic glass coating process, and the photovoltaic glass can be moved to each process. During the whole process of the photovoltaic glass coating process, there is no need to frequently switch photovoltaic glass, which saves switching time and improves work efficiency.

附图说明Description of drawings

图1为本实用新型的一种结构示意图。Fig. 1 is a kind of structural representation of the utility model.

具体实施方式Detailed ways

为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific diagrams.

参照图1,一种光伏玻璃镀膜用夹持装置,包括夹持机构、水平移动机构2和直线移动机构3。Referring to FIG. 1 , a clamping device for photovoltaic glass coating includes a clamping mechanism, a horizontal movement mechanism 2 and a linear movement mechanism 3 .

夹持机构包括两个用于夹持光伏玻璃两侧面的夹持头11,两个夹持头11相对设置。水平移动机构2具有两个可做水平移动的水平移动端,两个夹持头11分别设置在两个水平移动端上,两个夹持头11由两个水平移动端带动做相对运动。直线移动机构3设置在光伏玻璃镀膜工序的行程中,直线移动机构3具有一个可做直线移动的直线移动端,水平移动机构2设置在直线移动端上,水平移动机构2由直线移动端带动做直线运动。The clamping mechanism includes two clamping heads 11 for clamping the two sides of the photovoltaic glass, and the two clamping heads 11 are arranged opposite to each other. The horizontal moving mechanism 2 has two horizontal moving ends capable of moving horizontally. Two clamping heads 11 are respectively arranged on the two horizontal moving ends, and the two clamping heads 11 are driven to move relative to each other by the two horizontal moving ends. The linear moving mechanism 3 is arranged in the stroke of the photovoltaic glass coating process. The linear moving mechanism 3 has a linear moving end capable of linear movement. The horizontal moving mechanism 2 is arranged on the linear moving end, and the horizontal moving mechanism 2 is driven by the linear moving end. linear motion.

本实用新型在光伏玻璃镀膜工序的行程中,增设本实用新型的夹持装置,以使在所有的过程中,光伏玻璃实时被两个夹持头11夹持着,由水平移动机构2带动两个夹持头11夹紧或松开光伏玻璃,并通过直线移动机构3带动两个夹持头11移动至各个工序处,在光伏玻璃镀膜工序的整个过程中,无需频繁切换光伏玻璃,节省了切换时间,提高了工作效率。The utility model adds the clamping device of the utility model in the stroke of the photovoltaic glass coating process, so that in all the processes, the photovoltaic glass is clamped by the two clamping heads 11 in real time, and the horizontal moving mechanism 2 drives the two clamping heads. One clamping head 11 clamps or loosens the photovoltaic glass, and drives the two clamping heads 11 to move to each process through the linear moving mechanism 3. During the entire process of the photovoltaic glass coating process, there is no need to frequently switch photovoltaic glass, saving Switching time, improve work efficiency.

夹持头11的前侧面为平面,在夹持头11的前侧面上固定有一层缓冲层12。缓冲层12优选采用橡胶层。该前侧面即为两个夹持头11相对设置的侧面。该平面用于夹持光伏玻璃,因此设置为平面且固定有缓冲层,以便于在不损伤光伏玻璃的情况下,更安全可靠的夹持光伏玻璃。The front side of the clamping head 11 is a plane, and a buffer layer 12 is fixed on the front side of the clamping head 11 . The buffer layer 12 is preferably a rubber layer. The front side is the opposite side of the two clamping heads 11 . The plane is used to clamp the photovoltaic glass, so it is set as a plane and fixed with a buffer layer, so as to clamp the photovoltaic glass more safely and reliably without damaging the photovoltaic glass.

水平移动机构2可采用为气缸机构,气缸机构的活塞轴向为水平方向,气缸机构的活塞为水平移动端。The horizontal moving mechanism 2 can be adopted as a cylinder mechanism, the piston axis of the cylinder mechanism is in the horizontal direction, and the piston of the cylinder mechanism is the horizontal moving end.

直线移动机构3可以采用滚珠丝杠机构,滚珠丝杠机构中的丝杠沿光伏玻璃镀膜工序的行程设置,滚珠丝杠机构中的螺母为直线移动端。The linear moving mechanism 3 can adopt a ball screw mechanism, the screw in the ball screw mechanism is arranged along the stroke of the photovoltaic glass coating process, and the nut in the ball screw mechanism is a linear moving end.

直线移动机构3也可以采用直线模组,直线模组中的导轨沿光伏玻璃镀膜工序的行程设置,直线模组中的滑台为直线移动端。The linear moving mechanism 3 can also adopt a linear module, the guide rail in the linear module is arranged along the stroke of the photovoltaic glass coating process, and the slide table in the linear module is a linear moving end.

本实用新型中的水平移动机构2的移动方向与直线移动机构3的移动方向根据实际使用情况,可以是一致的也可以是空间垂直的。例如,水平移动机构2的移动方向为前后方向,直线移动机构3的移动方向为左右方向。The moving direction of the horizontal moving mechanism 2 and the moving direction of the linear moving mechanism 3 in the utility model can be consistent or spatially vertical according to actual usage conditions. For example, the movement direction of the horizontal movement mechanism 2 is the front-back direction, and the movement direction of the linear movement mechanism 3 is the left-right direction.

本实用新型还包括两个旋转电机4,一个旋转电机4对应一个水平移动机构2,旋转电机4的电机轴为水平方向,电机轴连接水平移动机构2,水平移动机构2由旋转电机4带动做转动。旋转电机4固定在固定座5上,固定座5固定在直线移动机构3的直线移动端上,水平移动机构2通过轴承固定在固定座5上。通过旋转电机4可以带动两个夹持头11旋转,进而带动夹持在夹持头11上的光伏玻璃旋转至预设角度或翻转,实现多角度镀膜目的。上述设计时,水平移动机构2不直接与直线移动机构3的直线移动端上,而是通过旋转电机4和固定座5间接与直线移动机构3的直线移动端进行连接。以实现水平移动机构2可旋转。The utility model also includes two rotating motors 4, one rotating motor 4 corresponds to a horizontal moving mechanism 2, the motor shaft of the rotating motor 4 is in the horizontal direction, the motor shaft is connected to the horizontal moving mechanism 2, and the horizontal moving mechanism 2 is driven by the rotating motor 4 to make turn. The rotary motor 4 is fixed on the fixed seat 5, and the fixed seat 5 is fixed on the linear moving end of the linear moving mechanism 3, and the horizontal moving mechanism 2 is fixed on the fixed seat 5 through a bearing. The rotating motor 4 can drive the two clamping heads 11 to rotate, and then drive the photovoltaic glass clamped on the clamping heads 11 to rotate to a preset angle or turn over to achieve multi-angle coating. In the above design, the horizontal moving mechanism 2 is not directly connected to the linear moving end of the linear moving mechanism 3, but indirectly connected to the linear moving end of the linear moving mechanism 3 through the rotating motor 4 and the fixed seat 5. To realize that the horizontal movement mechanism 2 is rotatable.

本实用新型还包括接料机构,接料机构包括接料盘61和两个伸缩板62,两个伸缩板62分别连接接料盘61的两对侧,两个伸缩板62分别固定在两个固定座5上,接料盘61位于两个夹持头11之间下方。伸缩板62采用风琴伸缩板62。接料盘61为不锈钢或陶瓷材质制成的接料盘61,伸缩板62为采用塑料或橡胶材质制成的伸缩板62。当本实用新型进入某一镀膜工序时,镀膜过程中可能会出现涂料掉落现象,通过接料机构可以很好的将涂料进行回收,保证了整个环境的干净。The utility model also includes a material receiving mechanism, the material receiving mechanism includes a material receiving tray 61 and two telescopic plates 62, the two telescopic plates 62 are respectively connected to two opposite sides of the material receiving tray 61, and the two telescopic plates 62 are respectively fixed on two On the fixed seat 5 , the material receiving tray 61 is located below between the two clamping heads 11 . The expansion plate 62 is an organ expansion plate 62 . The material receiving tray 61 is a material receiving tray 61 made of stainless steel or ceramic material, and the telescopic plate 62 is a telescopic plate 62 made of plastic or rubber material. When the utility model enters a coating process, paint may drop during the coating process, and the paint can be recovered well through the material receiving mechanism, ensuring the cleanliness of the entire environment.

以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.

Claims (10)

1. The clamping device for coating the photovoltaic glass comprises a clamping mechanism and is characterized in that the clamping mechanism comprises two clamping heads for clamping two side surfaces of the photovoltaic glass, and the two clamping heads are arranged oppositely;
the clamping device is characterized by also comprising a horizontal moving mechanism, wherein the horizontal moving mechanism is provided with two horizontal moving ends capable of performing horizontal movement, the two clamping heads are respectively arranged on the two horizontal moving ends, and the two clamping heads are driven by the two horizontal moving ends to perform relative motion;
the photovoltaic glass coating device is characterized by further comprising a linear moving mechanism, wherein the linear moving mechanism is arranged in the stroke of the photovoltaic glass coating process, the linear moving mechanism is provided with a linear moving end capable of performing linear movement, the horizontal moving mechanism is arranged on the linear moving end, and the horizontal moving mechanism is driven by the linear moving end to perform linear motion.
2. The clamping device for photovoltaic glass coating according to claim 1, wherein the front surface of the clamping head is a flat surface, and a buffer layer is fixed on the front surface of the clamping head.
3. The clamping device for photovoltaic glass coating according to claim 2, wherein the cushion layer is made of rubber.
4. The holding device for photovoltaic glass coating according to claim 1, wherein the horizontal movement mechanism is a cylinder mechanism, an axial direction of a piston of the cylinder mechanism is a horizontal direction, and the piston of the cylinder mechanism is the horizontal movement end.
5. The clamping device for photovoltaic glass coating according to claim 1, wherein the linear moving mechanism is a ball screw mechanism, a screw of the ball screw mechanism is disposed along a stroke of the photovoltaic glass coating process, and a nut of the ball screw mechanism is the linear moving end.
6. The clamping device for photovoltaic glass coating according to claim 1, wherein the linear moving mechanism is a linear module, the guide rail of the linear module is arranged along the stroke of the photovoltaic glass coating process, and the sliding table of the linear module is the linear moving end.
7. The clamping device for coating a film on a photovoltaic glass as claimed in claim 1, further comprising two rotating electrical machines, one rotating electrical machine corresponding to each horizontal moving mechanism, wherein the motor shaft of the rotating electrical machine is in a horizontal direction, the motor shaft is connected with the horizontal moving mechanism, and the horizontal moving mechanism is driven by the rotating electrical machine to rotate;
the rotating motor is fixed on a fixed seat, the fixed seat is fixed on the linear moving end, and the horizontal moving mechanism is fixed on the fixed seat through a bearing.
8. The clamping device for coating a photovoltaic glass according to claim 7, further comprising a receiving mechanism, wherein the receiving mechanism comprises a receiving tray and two retractable plates, the two retractable plates are respectively connected with two opposite sides of the receiving tray, the two retractable plates are respectively fixed on the two fixing bases, and the receiving tray is positioned below the two clamping heads.
9. The clamping device for coating the photovoltaic glass according to claim 8, wherein the retractable plate is an organ retractable plate.
10. The clamping device for photovoltaic glass coating according to claim 8, wherein the receiving tray is made of stainless steel or ceramic, and the retractable plate is made of plastic or rubber.
CN202221275588.8U 2022-05-16 2022-05-16 Clamping device for photovoltaic glass coating Expired - Fee Related CN217890706U (en)

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CN202221275588.8U CN217890706U (en) 2022-05-16 2022-05-16 Clamping device for photovoltaic glass coating

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Application Number Priority Date Filing Date Title
CN202221275588.8U CN217890706U (en) 2022-05-16 2022-05-16 Clamping device for photovoltaic glass coating

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CN217890706U true CN217890706U (en) 2022-11-25

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