CN217884356U - A PCB board conveyor for a placement machine - Google Patents
A PCB board conveyor for a placement machine Download PDFInfo
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- CN217884356U CN217884356U CN202221897439.5U CN202221897439U CN217884356U CN 217884356 U CN217884356 U CN 217884356U CN 202221897439 U CN202221897439 U CN 202221897439U CN 217884356 U CN217884356 U CN 217884356U
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技术领域technical field
本实用新型属于PCB板的技术领域,尤其涉及一种贴片机的PCB板输送机。The utility model belongs to the technical field of PCB boards, in particular to a PCB board conveyor of a placement machine.
背景技术Background technique
贴片机是指在PCB板基础上进行加工的系列工艺流程,贴片机是用来实现高速、高精度地贴放贴片元器件的设备,它配置在点胶机或丝网印刷机之后,通过移动贴装头把表面贴装元器件准确地放置在PCB焊盘上,从而对PCB板进行贴片。The placement machine refers to a series of technological processes for processing on the basis of PCB boards. The placement machine is a device used to achieve high-speed and high-precision placement of SMT components. It is configured after the dispensing machine or screen printing machine , by moving the placement head to accurately place the surface mount components on the PCB pad, so as to mount the PCB board.
公开日为CN209731937U的中国实用新型专利,公开了一种贴片机PCB板输送装置,包括垂直支杆和水平支杆组成的支架,垂直支杆两端固定设置在传送带上,水平支杆固定设置在垂直支杆上,调节板和固定板活动连接有用于调整调节板和固定板在支架上位置的调节块,同侧位置的调节板和固定板之间设置有弹簧;驱动装置,其活动设置在水平支杆中间位置;以及发生装置,其固定设置在传送带支架上。本实用新型通过设置垂直支杆和水平支杆,为PCB板提供了支撑,在与贴片机接触PCB板时,避免了PCB板向下发生位移,保证的贴片工艺的精度;同时,调节板和调节块的设置,对PCB板前后和左右方向实现了固定,而且,能够输送不同尺寸的PCB板,提高了整个装置的通用性。The Chinese utility model patent whose publication date is CN209731937U discloses a PCB board conveying device for a placement machine, which includes a bracket composed of a vertical strut and a horizontal strut. The two ends of the vertical strut are fixed on the conveyor belt, and the horizontal strut is fixed. On the vertical pole, the adjustment plate and the fixed plate are movably connected with an adjustment block for adjusting the position of the adjustment plate and the fixed plate on the bracket, and a spring is arranged between the adjustment plate and the fixed plate at the same side; the driving device is movable. In the middle position of the horizontal pole; and the generating device, which is fixedly arranged on the conveyor belt support. The utility model provides support for the PCB board by setting the vertical support rod and the horizontal support rod. When the PCB board is in contact with the placement machine, the downward displacement of the PCB board is avoided to ensure the accuracy of the placement process; at the same time, the adjustment The arrangement of the board and the adjusting block realizes the fixing of the front, rear and left and right directions of the PCB board, and can transport PCB boards of different sizes, thereby improving the versatility of the whole device.
虽然上述专利能够对不同大小的PCB板进行固定,从而避免PCB板在被贴片过程中发生位移现象,但是上述专利需要人工根据PCB板的大小调节调节板和调节块的位置,才能够对PCB板进行固定,如此的操作方式不够便捷,降低PCB板的生产效率,其次PCB板在运输过程中容易发生位移现象,需要人工目视判断PCB板是否位于输送带上较佳的贴片位置。Although the above-mentioned patent can fix PCB boards of different sizes, so as to avoid the displacement of the PCB board during the mounting process, the above-mentioned patent needs to manually adjust the position of the adjustment board and the adjustment block according to the size of the PCB board, so that the PCB can be fixed. The board is fixed, such an operation method is not convenient enough, which reduces the production efficiency of the PCB board. Secondly, the PCB board is prone to displacement during transportation, and manual visual judgment is required to determine whether the PCB board is in a better placement position on the conveyor belt.
因此,鉴于上述提出的问题,提供一种能够自动化调整PCB板被受贴片的位置,避免PCB板在输送过程中发生位移,使用便捷,利于提高工作效率。Therefore, in view of the above-mentioned problems, it is necessary to provide a method that can automatically adjust the position of the PCB board to be mounted, avoid the displacement of the PCB board during the transportation process, and is convenient to use, which is conducive to improving work efficiency.
实用新型内容Utility model content
本实用新型的目的是针对上述存在的技术问题,提供一种能够自动化调整PCB板被受贴片的位置,避免PCB板在输送过程中发生位移,使用便捷,利于提高工作效率。The purpose of this utility model is to solve the above-mentioned existing technical problems, and provide a device that can automatically adjust the position of the PCB board to be pasted, avoid the displacement of the PCB board during the transportation process, is convenient to use, and is conducive to improving work efficiency.
有鉴于此,本实用新型提供一种贴片机的PCB板输送机,包括:In view of this, the utility model provides a PCB board conveyor of a mounter, including:
底座,底座上具有侧板,侧板分为左侧板和右侧板,左侧板设置于底座的左侧,右侧板设置于底座的右侧;The base has a side plate, the side plate is divided into a left side plate and a right side plate, the left side plate is set on the left side of the base, and the right side plate is set on the right side of the base;
输送组件,设置于左侧板和右侧板之间,用于对PCB板进行输送,The conveying component is arranged between the left side plate and the right side plate, and is used for conveying the PCB board,
以及距离调节组件,设置于底座上,用于对不同大小的PCB板进行自动对齐;距离调节组件包括:And the distance adjustment component, which is set on the base, is used to automatically align PCB boards of different sizes; the distance adjustment component includes:
支撑件,具有两个,设置于底座的两侧;There are two supporting parts, which are arranged on both sides of the base;
滑杆,两支撑件上对称设有滑杆,滑杆沿支撑件平行移动;The sliding rods are symmetrically arranged on the two supporting parts, and the sliding rods move in parallel along the supporting parts;
导向板,具有两个,设置于两同侧的滑杆之间,两导向板位于同一直线上;There are two guide plates, which are arranged between the two slide bars on the same side, and the two guide plates are located on the same straight line;
双向滚珠丝杆,转动设置于两支撑件之间,并与导向板通过螺母座配合;Two-way ball screw, rotated between the two supports, and cooperates with the guide plate through the nut seat;
第一电机,设置于一侧的支撑件,第一电机输出端穿过并伸出支撑件,第一电机输出端与双向滚珠丝杆相连;The first motor is arranged on a support member on one side, the output end of the first motor passes through and extends out of the support member, and the output end of the first motor is connected with a bidirectional ball screw;
位移传感器,设置于两支撑件上方之间,位于输送组件的正上方,用于检测输送的PCB板,并将检测到的信息传送给PLC控制单元;The displacement sensor is arranged between the upper parts of the two supports and directly above the conveying assembly, and is used to detect the conveyed PCB board and transmit the detected information to the PLC control unit;
压力传感器,设置于两导向板的相互靠近一端,用于检测导向板对PCB板施加的压力,并将检测到的信息传送给PLC控制单元;The pressure sensor is arranged at the ends of the two guide plates close to each other, and is used to detect the pressure exerted by the guide plates on the PCB board, and transmit the detected information to the PLC control unit;
PLC控制单元,根据所接收到的信息控制第一电机的运行状态。The PLC control unit controls the running state of the first motor according to the received information.
在本技术方案中,通过输送组件实现对PCB板进行输送,当位移传感器检测到正值输送的PCB板时,位移传感器便将检测到的信息传送给PLC控制单元,PLC控制单元根据所接收的信息控制第一电机的运行状态,第一电机通过双向滚珠丝杆与螺母座驱动两个导向板相互靠近或远离,此时输送组件的间距发生变化,从而实现对不同大小的PCB板进行限位输送,当两个导向板的位置调整到适宜PCB板体积大小时,导向板便能够对PCB板进行扶正,当压力传感器检测到导向板施加给PCB板的压力值达到预设值时,压力传感器便发出信号,PLC控制单元接收信号后控制第一电机停止工作,由此,导向板便不会对PCB板造成损坏,通过两个导向板与PCB板接触,导向板能够对PCB板起到导向的作用,以确保PCB板能够对齐贴片机的贴片位置,避免PCB板在运输过程中发生位移,无需工作人员目视对PCB板对齐的位置,较为便捷,有利于提高工作效率,保证对PCB板贴片的位置。In this technical solution, the PCB board is conveyed through the conveying component. When the displacement sensor detects the positively conveyed PCB board, the displacement sensor transmits the detected information to the PLC control unit, and the PLC control unit according to the received The information controls the running state of the first motor. The first motor drives the two guide plates to approach or move away from each other through the two-way ball screw and the nut seat. At this time, the distance between the conveying components changes, so as to realize the limit of PCB boards of different sizes. When the position of the two guide plates is adjusted to the appropriate size of the PCB board, the guide plate can straighten the PCB board. When the pressure sensor detects that the pressure applied by the guide plate to the PCB board reaches the preset value, the pressure sensor Then a signal is sent out, and the PLC control unit controls the first motor to stop working after receiving the signal, so that the guide plate will not cause damage to the PCB board, and the guide plate can guide the PCB board through the contact between the two guide plates and the PCB board. To ensure that the PCB board can be aligned with the placement position of the placement machine, to avoid the displacement of the PCB board during transportation, and it is not necessary for the staff to visually align the position of the PCB board, which is more convenient, conducive to improving work efficiency and ensuring The location of the PCB board patch.
在上述技术方案中,进一步的,滑杆的外端设有限位块。In the above technical solution, further, the outer end of the slide bar is provided with a limit block.
在本技术方案中,通过滑杆外端设置的限位块,限位块能够对滑杆起到限位的作用,避免滑杆在移动过程中与之支撑件脱落,从而对PCB板造成影响。In this technical solution, through the limit block provided at the outer end of the slide bar, the limit block can limit the position of the slide bar, preventing the slide bar from falling off with its support during the moving process, thereby affecting the PCB board .
在上述任一技术方案中,进一步的,输送组件包括:In any of the above technical solutions, further, the delivery assembly includes:
支撑座,设置于左侧板和右侧板的两侧;The support seat is arranged on both sides of the left side plate and the right side plate;
传动杆,具有两根,两传动杆通过轴承与支撑座相连;There are two transmission rods, and the two transmission rods are connected to the support base through bearings;
主动轮,设置于左侧板上的传动杆上;The driving wheel is set on the transmission rod on the left side plate;
从动轮,设置于另一侧的传动杆上,并与主动轮位于同一直线上;The driven wheel is arranged on the transmission rod on the other side, and is located on the same straight line as the driving wheel;
输送带,绕接于主动轮和从动轮之间;The conveyor belt is wound between the driving wheel and the driven wheel;
其中,输送组件还包括第二电机,第二电机通过驱动皮带轮和传动皮带带动其中一个的传动杆转动,使得输送带对PCB板进行输送。Wherein, the conveying assembly further includes a second motor, and the second motor drives one of the transmission rods to rotate through the drive pulley and the transmission belt, so that the conveyor belt conveys the PCB board.
在本技术方案中,通过第二电机驱动皮带轮和传动皮带带动其中一个传动杆转动,传动杆带动主动轮转动,主动轮带动输送带转动,输送带便带动从动轮转动,输送带便可对PCB板进行运输,如此便可实现自动化对PCB板进行运输,提高工作效率,使用方便,无需对PCB板进行输送时,关闭第二电机即可。In this technical solution, the second motor drives the pulley and the transmission belt to drive one of the transmission rods to rotate, the transmission rod drives the driving wheel to rotate, the driving wheel drives the conveyor belt to rotate, the conveyor belt then drives the driven wheel to rotate, and the conveyor belt can rotate the PCB. The board is transported, so that the automatic transport of the PCB board can be realized, the work efficiency is improved, and the use is convenient. When the PCB board is transported, it is not necessary to turn off the second motor.
在上述任一技术方案中,进一步的,左侧板和右侧板上均设有抚平板,抚平板位于输送带下方。In any of the above technical solutions, further, both the left side plate and the right side plate are provided with a smoothing plate, and the smoothing plate is located under the conveyor belt.
在本技术方案中,通过在输送带的底部两侧设置抚平板,抚平板可对输送带起到限位的作用,避免输送带在长时间使用后发生下垂现象,从而增加输送带的使用寿命,节省资源。In this technical solution, by setting the support plate on both sides of the bottom of the conveyor belt, the support plate can limit the position of the conveyor belt, avoiding the sagging phenomenon of the conveyor belt after long-term use, thereby increasing the service life of the conveyor belt ,save resources.
在上述任一技术方案中,进一步的,还包括清洁组件,清洁组件包括:In any of the above technical solutions, further, a cleaning component is included, and the cleaning component includes:
固定架,设置于左侧板上;The fixing frame is arranged on the left side plate;
海绵刷,转动设置于固定架内,并位于输送带上方;The sponge brush is rotated and installed in the fixed frame, and is located above the conveyor belt;
其中,第二电机设置于固定架的一侧,且第二电机输出端与海绵刷的延伸轴端相连,海绵刷的延伸轴端上设有皮带轮,其中一个传动杆上设有皮带轮,两皮带轮之间绕接有传动皮带。Wherein, the second motor is arranged on one side of the fixed frame, and the output end of the second motor is connected with the extended shaft end of the sponge brush. The extended shaft end of the sponge brush is provided with a pulley, and one of the transmission rods is provided with a pulley. The two pulleys A drive belt is wound between them.
由于PCB板在生产过程中表面容易粘附到灰尘,灰尘会影响到对PCB板生产的质量和使用,为避免在贴片作业中PCB板上粘附有灰尘,在本技术方案中,在输送带的初始端上设置海绵刷,海绵刷转动与PCB板接触时,能够将PCB板上的灰尘进行清理,使得PCB板表面更加洁净,便于对PCB板后续的生产工作。Since the surface of the PCB board is easy to adhere to dust during the production process, the dust will affect the quality and use of the PCB board production. In order to avoid dust on the PCB board during the placement operation, in this technical solution, the A sponge brush is arranged on the initial end of the belt. When the sponge brush rotates and contacts the PCB board, it can clean the dust on the PCB board, making the surface of the PCB board cleaner, and facilitating the subsequent production of the PCB board.
具体的,通过第二电机驱动海绵刷的延伸端,从而带动海绵刷转动,海绵刷转动过程中与PCB板接触,进而对PCB板表面的灰尘进行清理,使用便捷,无需工作人员手动对PCB板上的灰尘进行清理,节省时间,提高工作效率。Specifically, the extension end of the sponge brush is driven by the second motor, thereby driving the sponge brush to rotate, and the sponge brush is in contact with the PCB board during rotation, thereby cleaning the dust on the surface of the PCB board. Clean up the dust on the surface, save time and improve work efficiency.
在上述任一技术方案中,进一步的,还包括收集组件,收集组件包括:In any of the above technical solutions, further, a collection component is also included, and the collection component includes:
滑轨,具有两个,平行设置于右侧板的两侧;There are two slide rails, which are arranged in parallel on both sides of the right side plate;
收集箱,滑动设置于两滑轨之间,并位于输送带的输送末端;The collection box is slidably arranged between the two slide rails, and is located at the conveying end of the conveyor belt;
把手,设置于收集箱的一侧。The handle is set on one side of the collection box.
在本技术方案中,通过输送带对PCB板进行输送,从而将贴片完成的PCB板输送至收集箱内,收集箱便可对PCB板进行收集,当收集箱内的PCB板收集满后,工作人员便拉动把手带动收集箱沿滑轨移动,直至将收集箱移出与滑轨脱离接触,这时便可对收集箱内的PCB板进行收集,如此便可对完成贴片的PCB板进行收集,无需工作人员一直坚守在输送装置旁。In this technical solution, the PCB board is conveyed through the conveyor belt, so that the completed PCB board is transported to the collection box, and the collection box can collect the PCB board. When the PCB board in the collection box is full, The staff will pull the handle to drive the collection box to move along the slide rail until the collection box is out of contact with the slide rail, then the PCB boards in the collection box can be collected, so that the PCB boards that have been patched can be collected , without the need for staff to stand by the conveyor all the time.
在上述任一技术方案中,进一步的,还包括贴片机,贴片机通过螺栓连接的方式设于底座的正上方,并位于输送带一侧,贴片机靠近清洁组件的一侧上开设有进料槽,贴片机靠近收集组件的一侧开设有出料槽,其中输送带从进料槽穿过并伸出出料槽。In any of the above technical solutions, further, it also includes a mounter, the mounter is arranged directly above the base by means of bolt connection, and is located on the side of the conveyor belt, and the mounter is set on the side close to the cleaning component. There is a feed chute, and a discharge chute is provided on the side of the placement machine close to the collection assembly, wherein the conveyor belt passes through the feed chute and extends out of the discharge chute.
在本技术方案中,输送带将PCB板从贴片机进料槽处输送,通过贴片机对PCB板进行贴片,随之对PCB板贴片完成后,输送带继续对PCB板进行输送,直至将PCB板从贴片机出料槽输送至收集箱内,如此便可实现对PCB板进行自动化贴片,自动化程度高,节省资源。In this technical solution, the conveyor belt transports the PCB board from the feeding trough of the placement machine, and the PCB board is mounted by the placement machine. After the PCB board is mounted, the conveyor belt continues to transport the PCB board , until the PCB board is transported from the discharge chute of the placement machine to the collection box, so that the automatic placement of the PCB board can be realized, with a high degree of automation and resource saving.
在上述任一技术方案中,进一步的,贴片机内还设置有夹紧组件,夹紧组件包括:In any of the above technical solutions, further, a clamping assembly is also provided in the placement machine, and the clamping assembly includes:
支撑平台,对称设置于底座的两侧,并与输送带平行;The support platform is symmetrically arranged on both sides of the base and parallel to the conveyor belt;
导向杆,滑动设置于支撑平台上;The guide rod is slidably arranged on the support platform;
夹紧件,具有两个,分别设置于两导向杆相互靠近的一端;There are two clamping parts, which are respectively arranged at the ends of the two guide rods close to each other;
复位弹簧,套设于导向杆上,复位弹簧的一端抵接支撑平台的端面,复位弹簧的另一端抵接夹紧件的端面,复位弹簧的外径等于导向杆的外径。The return spring is sleeved on the guide rod. One end of the return spring abuts against the end surface of the support platform, and the other end of the return spring abuts against the end surface of the clamping member. The outer diameter of the return spring is equal to the outer diameter of the guide rod.
在本技术方案中,通过在贴片机内设置夹紧件,夹紧件对PCB板进行夹紧,使得PCB板在被贴片过程中不易发生位移,从而对PCB板贴片更加精准,当输送带将PCB板输送至贴片机内时,工作人员拉动导向杆沿支撑平台向外侧移动,导向杆带动夹紧件向外侧移动,复位弹簧被压缩,随后输送带将PCB板输送至夹紧件处时,工作人员便松开导向杆,在复位弹簧的复位作用下,两个夹紧件相互靠近与PCB板接触,并对PCB板进行夹紧,在此时,便可对PCB板进行贴片作业,如此便可对PCB板进行夹紧,避免PCB在加工过程中发生位移。In this technical solution, by setting the clamping parts in the placement machine, the clamping parts clamp the PCB board, so that the PCB board is not easy to be displaced during the placement process, so that the PCB board placement is more accurate, when When the conveyor belt transports the PCB board to the placement machine, the staff pulls the guide rod to move outward along the support platform, the guide rod drives the clamping part to move outward, the return spring is compressed, and then the conveyor belt transports the PCB board to the clamping When the parts are in place, the staff releases the guide rod. Under the reset action of the return spring, the two clamping parts come close to each other and contact the PCB board, and clamp the PCB board. At this time, the PCB board can be clamped. SMT operation, so that the PCB board can be clamped to avoid displacement of the PCB during processing.
本实用新型的有益效果是:The beneficial effects of the utility model are:
1、第一电机通过双向滚珠丝杆与螺母座驱动两个导向板相互靠近或远离,以确保PCB板能够对齐贴片机的贴片位置,避免PCB板在运输过程中发生位移,无需工作人员目视对PCB板对齐的位置,较为便捷,有利于提高工作效率,保证对PCB板贴片的位置;1. The first motor drives the two guide plates close to or away from each other through the two-way ball screw and the nut seat, so as to ensure that the PCB board can be aligned with the placement position of the placement machine, and avoid displacement of the PCB board during transportation, without staff It is more convenient to visually align the position of the PCB board, which is conducive to improving work efficiency and ensuring the position of the PCB board patch;
2、通过第二电机驱动皮带轮和传动皮带带动传动杆转动,传动杆带动主动轮转动,主动轮带动输送带转动,输送带便带动从动轮转动,输送带便可对PCB板进行运输,如此便可实现自动化对PCB板进行运输,提高工作效率,使用方便;2. The second motor drives the pulley and the transmission belt to drive the transmission rod to rotate, the transmission rod drives the driving wheel to rotate, the driving wheel drives the conveyor belt to rotate, the conveyor belt drives the driven wheel to rotate, and the conveyor belt can transport the PCB board, so convenient It can realize automatic transportation of PCB boards, improve work efficiency and be easy to use;
3、通过海绵刷转动与PCB板接触时,能够将PCB板上的灰尘进行清理,使得PCB板表面更加洁净,便于对PCB板后续的生产工作;3. When the sponge brush rotates and contacts the PCB board, it can clean the dust on the PCB board, making the surface of the PCB board cleaner, and facilitating the subsequent production of the PCB board;
4、通过输送带对PCB板进行输送,从而将贴片完成的PCB板输送至收集箱内,如此便可对PCB板进行收集。4. The PCB board is conveyed through the conveyor belt, so that the PCB board completed with the patch is conveyed to the collection box, so that the PCB board can be collected.
附图说明Description of drawings
图1是本实用新型的第一种立体结构示意图;Fig. 1 is the first three-dimensional structure schematic diagram of the present utility model;
图2是本实用新型第二种立体结构示意图;Fig. 2 is a schematic diagram of the second three-dimensional structure of the utility model;
图3是本实用新型部分立体结构示意图;Fig. 3 is a schematic diagram of a partial three-dimensional structure of the utility model;
图4是本实用新型第三种立体结构示意图;Fig. 4 is a schematic diagram of the third stereoscopic structure of the utility model;
图5是本实用新型PLC控制单元示意图;Fig. 5 is the utility model PLC control unit schematic diagram;
图中附图标记为:100、底座;101、左侧板;102、右侧板;2、输送组件;21、支撑座;22、传动杆;23、主动轮;24、从动轮;25、输送带;3、距离调节组件;31、支撑件;32、滑杆;33、导向板;34、双向滚珠丝杆;35、第一电机;36、位移传感器;37、压力传感器;38、PLC控制单元;4、限位块;5、抚平板;6、清洁组件;61、固定架;62、海绵刷;63、第二电机;64、皮带轮;65、传动皮带;7、收集组件;71、滑轨;72、收集箱;73、把手;8、贴片机;81、进料槽;82、出料槽;9、夹紧组件;91、支撑平台;92、导向杆;93、夹紧件;94、复位弹簧。Reference numerals in the figure are: 100, base; 101, left side plate; 102, right side plate; 2, conveying assembly; 21, support seat; 22, transmission rod; 23, driving wheel; 24, driven wheel; 25, Conveyor belt; 3. Distance adjustment component; 31. Support member; 32. Slide bar; 33. Guide plate; 34. Two-way ball screw; 35. First motor; 36. Displacement sensor; 37. Pressure sensor; 38. PLC Control unit; 4, limit block; 5, stroke plate; 6, cleaning component; 61, fixed frame; 62, sponge brush; 63, second motor; 64, pulley; 65, transmission belt; 7, collection component; 71 , slide rail; 72, collection box; 73, handle; 8, mounter; 81, feed chute; 82, discharge chute; 9, clamping assembly; 91, support platform; 92, guide rod; 93, clip Fastener; 94, back-moving spring.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚地描述,显然,所描述的实施例是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员获得的所有其他实施例,都属于本申请保护的范围。The following will clearly describe the technical solutions in the embodiments of the present application with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, but not all of the embodiments. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments in this application belong to the protection scope of this application.
在本申请的描述中,需要说明的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。In the description of the present application, it should be noted that the terminology used here is only for describing specific implementations, and is not intended to limit the exemplary implementations according to the present application. For the convenience of description, the sizes of the various parts shown in the drawings are not drawn according to the actual scale relationship. Techniques, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, techniques, methods, and devices should be considered part of the authorized description. In all examples shown and discussed herein, any specific values should be construed as exemplary only, and not as limitations. Therefore, other examples of the exemplary embodiment may have different values. It should be noted that like numerals and letters denote like items in the following figures, therefore, once an item is defined in one figure, it does not require further discussion in subsequent figures.
需要说明的是,本申请的说明书和权利要求书中的术语“第一”、“第二”等是用于区别类似的对象,而不用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便本申请的实施例能够以除了在这里图示或描述的那些以外的顺序实施,且“第一”、“第二”等所区分的对象通常为一类,并不限定对象的个数,例如第一对象可以是一个,也可以是多个。此外,说明书以及权利要求中“和/或”表示所连接对象的至少其中之一,字符“/”,一般表示前后关联对象是一种“或”的关系。It should be noted that the terms "first" and "second" in the specification and claims of the present application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the terms so used are interchangeable under appropriate circumstances such that the embodiments of the application can be practiced in sequences other than those illustrated or described herein, and that references to "first," "second," etc. distinguish Objects are generally of one type, and the number of objects is not limited. For example, there may be one or more first objects. In addition, "and/or" in the specification and claims means at least one of the connected objects, and the character "/" generally means that the related objects are an "or" relationship.
需要说明的是,在本申请的描述中,术语方位词如“前、后、上、下、左、右”、“横向、竖向、垂直、水平”和“顶、底”等所指示的方位或位置关系通常是基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,在未作相反说明的情况下,这些方位词并不指示和暗示所指的装置或元件必须具有特定的方位或者以特定的方位构造和操作,因此不能理解为对本申请保护范围的限制;方位词“内、外”是指相对于各部件本身的轮廓的内外。It should be noted that, in the description of this application, the term orientation words such as "front, back, up, down, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" etc. indicate The orientation or positional relationship is generally based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the application and simplifying the description. In the absence of a contrary statement, these orientation words do not indicate and imply the referred device or Components must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as limiting the scope of protection of the present application; the orientation words "inside and outside" refer to inside and outside relative to the outline of each component itself.
需要说明的是,在本申请中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者装置不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者装置所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括该要素的过程、方法、物品或者装置中还存在另外的相同要素。此外,需要指出的是,本申请实施方式中的方法和装置的范围不限按示出或讨论的顺序来执行功能,还可包括根据所涉及的功能按基本同时的方式或按相反的顺序来执行功能,例如,可以按不同于所描述的次序来执行所描述的方法,并且还可以添加、省去、或组合各种步骤。另外,参照某些示例所描述的特征可在其他示例中被组合。It should be noted that in this application, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements , but also includes other elements not expressly listed, or also includes elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not preclude the presence of additional identical elements in the process, method, article, or apparatus comprising that element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in reverse order according to the functions involved. Functions are performed, for example, the described methods may be performed in an order different from that described, and various steps may also be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples.
实施例1:Example 1:
本实施例提供了一种贴片机8的PCB板输送装置,包括:This embodiment provides a PCB board delivery device for a
底座100,底座100上具有侧板,侧板分为左侧板101和右侧板102,左侧板101设置于底座100的左侧,右侧板102设置于底座100的右侧;The
输送组件2,设置于左侧板101和右侧板102之间,用于对PCB板进行输送,The conveying
以及距离调节组件3,设置于底座100上,用于对不同大小的PCB板进行自动对齐;距离调节组件3包括:And the
支撑件31,具有两个,设置于底座100的两侧;There are two
滑杆32,两支撑件31上对称设有滑杆32,滑杆32沿支撑件31平行移动;Slide bar 32, the two
导向板33,具有两个,设置于两同侧的滑杆32之间,两导向板33位于同一直线上;There are two
双向滚珠丝杆34,转动设置于两支撑件31之间,并与导向板33通过螺母座配合;The two-way ball screw 34 is rotatably arranged between the two
第一电机35,设置于一侧的支撑件31,第一电机35输出端穿过并伸出支撑件31,第一电机35输出端与双向滚珠丝杆34相连;The
位移传感器36,设置于两支撑件31上方之间,位于输送组件2的正上方,用于检测输送的PCB板,并将检测到的信息传送给PLC控制单元38;The
压力传感器37,设置于两导向板33的相互靠近一端,用于检测导向板33对PCB板施加的压力,并将检测到的信息传送给PLC控制单元38;The
PLC控制单元38,根据所接收到的信息控制第一电机35的运行状态。The PLC control unit 38 controls the running state of the
在本技术方案中,通过输送组件2实现对PCB板进行输送,当位移传感器36检测到正值输送的PCB板时,位移传感器36便将检测到的信息传送给PLC控制单元38,PLC控制单元38根据所接收的信息控制第一电机35的运行状态,第一电机35通过双向滚珠丝杆34与螺母座驱动两个导向板33相互靠近或远离,此时输送组件2的间距发生变化,从而实现对不同大小的PCB板进行限位输送,当两个导向板33的位置调整到适宜PCB板体积大小时,导向板33便能够对PCB板进行扶正,当压力传感器37检测到导向板33施加给PCB板的压力值达到预设值时,压力传感器37便发出信号,PLC控制单元38接收信号后控制第一电机35停止工作,由此,导向板33便不会对PCB板造成损坏,通过两个导向板33与PCB板接触,导向板33能够对PCB板起到导向的作用,以确保PCB板能够对齐贴片机8的贴片位置,避免PCB板在运输过程中发生位移,无需工作人员目视对PCB板对齐的位置,较为便捷,有利于提高工作效率,保证对PCB板贴片的位置。In this technical solution, the PCB board is conveyed through the conveying
在本实施例中,优化的,滑杆32的外端设有限位块4。In this embodiment, optimally, the outer end of the sliding rod 32 is provided with a limiting
在本技术方案中,通过滑杆32外端设置的限位块4,限位块4能够对滑杆32起到限位的作用,避免滑杆32在移动过程中与之支撑件31脱落,从而对PCB板造成影响。In this technical solution, through the
在上述任一技术方案中,进一步的,输送组件2包括:In any of the above technical solutions, further, the conveying
支撑座21,设置于左侧板101和右侧板102的两侧;The
传动杆22,具有两根,两传动杆22通过轴承与支撑座21相连;There are two
主动轮23,设置于左侧板101上的传动杆22上;The driving wheel 23 is arranged on the
从动轮24,设置于另一侧的传动杆22上,并与主动轮23位于同一直线上;The driven
输送带25,绕接于主动轮23和从动轮24之间;The
其中,输送组件2还包括第二电机63,第二电机63通过驱动皮带轮64和传动皮带65带动其中一个的传动杆22转动,使得输送带25对PCB板进行输送。Wherein, the conveying
在本技术方案中,通过第二电机63驱动皮带轮64和传动皮带65带动其中一个传动杆22转动,传动杆22带动主动轮23转动,主动轮23带动输送带25转动,输送带25便带动从动轮24转动,输送带25便可对PCB板进行运输,如此便可实现自动化对PCB板进行运输,提高工作效率,使用方便,无需对PCB板进行输送时,关闭第二电机63即可。In this technical solution, the
在本实施例中,优化的,左侧板101和右侧板102上均设有抚平板5,抚平板5位于输送带25下方。In this embodiment, optimally, both the
在本技术方案中,通过在输送带25的底部两侧设置抚平板5,抚平板5可对输送带25起到限位的作用,避免输送带25在长时间使用后发生下垂现象,从而增加输送带25的使用寿命,节省资源。In this technical solution, by setting the caressing plate 5 on both sides of the bottom of the
实施例2:Example 2:
本实施例提供了一种贴片机8的PCB板输送装置,除了包括上述实施例的技术方案外,还具有以下技术特征。This embodiment provides a PCB conveying device of the
在本实施例中,优化的,还包括清洁组件6,清洁组件6包括:In this embodiment, optimization also includes a cleaning assembly 6, and the cleaning assembly 6 includes:
固定架61,设置于左侧板101上;The fixing
海绵刷62,转动设置于固定架61内,并位于输送带25上方;The
其中,第二电机63设置于固定架61的一侧,且第二电机63输出端与海绵刷62的延伸轴端相连,海绵刷62的延伸轴端上设有皮带轮64,其中一个传动杆22上设有皮带轮64,两皮带轮64之间绕接有传动皮带65。Wherein, the
由于PCB板在生产过程中表面容易粘附到灰尘,灰尘会影响到对PCB板生产的质量和使用,为避免在贴片作业中PCB板上粘附有灰尘,在本技术方案中,在输送带25的初始端上设置海绵刷62,海绵刷62转动与PCB板接触时,能够将PCB板上的灰尘进行清理,使得PCB板表面更加洁净,便于对PCB板后续的生产工作。Since the surface of the PCB board is easy to adhere to dust during the production process, the dust will affect the quality and use of the PCB board production. In order to avoid dust on the PCB board during the placement operation, in this technical solution, the
具体的,通过第二电机63驱动海绵刷62的延伸端,从而带动海绵刷62转动,海绵刷62转动过程中与PCB板接触,进而对PCB板表面的灰尘进行清理,使用便捷,无需工作人员手动对PCB板上的灰尘进行清理,节省时间,提高工作效率。Specifically, the extension end of the
在本实施例中,优化的,还包括收集组件7,收集组件7包括:In this embodiment, optimization also includes a
滑轨71,具有两个,平行设置于右侧板102的两侧;There are two
收集箱72,滑动设置于两滑轨71之间,并位于输送带25的输送末端;The
把手73,设置于收集箱72的一侧。The
在本技术方案中,通过输送带25对PCB板进行输送,从而将贴片完成的PCB板输送至收集箱72内,收集箱72便可对PCB板进行收集,当收集箱72内的PCB板收集满后,工作人员便拉动把手73带动收集箱72沿滑轨71移动,直至将收集箱72移出与滑轨71脱离接触,这时便可对收集箱72内的PCB板进行收集,如此便可对完成贴片的PCB板进行收集,无需工作人员一直坚守在输送装置旁。In this technical solution, the PCB board is conveyed by the
实施例3:Example 3:
在本实施例中,优化的,还包括贴片机8,贴片机8通过螺栓连接的方式设于底座100的正上方,并位于输送带25一侧,贴片机8靠近清洁组件6的一侧上开设有进料槽81,贴片机8靠近收集组件7的一侧开设有出料槽82,其中输送带25从进料槽81穿过并伸出出料槽82。In this embodiment, optimally, it also includes a
在本技术方案中,输送带25将PCB板从贴片机8进料槽81处输送,通过贴片机8对PCB板进行贴片,随之对PCB板贴片完成后,输送带25继续对PCB板进行输送,直至将PCB板从贴片机8出料槽82输送至收集箱72内,如此便可实现对PCB板进行自动化贴片,自动化程度高,节省资源。In this technical solution, the
在本实施例中,优化的,贴片机8内还设置有夹紧组件9,夹紧组件9包括:In this embodiment, optimally, a clamping
支撑平台91,对称设置于底座100的两侧,并与输送带25平行;The
导向杆92,滑动设置于支撑平台91上;The
夹紧件93,具有两个,分别设置于两导向杆92相互靠近的一端;There are two clamping
复位弹簧94,套设于导向杆92上,复位弹簧94的一端抵接支撑平台91的端面,复位弹簧94的另一端抵接夹紧件93的端面,复位弹簧94的外径等于导向杆92的外径。The
在本技术方案中,通过在贴片机8内设置夹紧件93,夹紧件93对PCB板进行夹紧,使得PCB板在被贴片过程中不易发生位移,从而对PCB板贴片更加精准,当输送带25将PCB板输送至贴片机8内时,工作人员拉动导向杆92沿支撑平台91向外侧移动,导向杆92带动夹紧件93向外侧移动,复位弹簧94被压缩,随后输送带25将PCB板输送至夹紧件93处时,工作人员便松开导向杆92,在复位弹簧94的复位作用下,两个夹紧件93相互靠近与PCB板接触,并对PCB板进行夹紧,在此时,便可对PCB板进行贴片作业,如此便可对PCB板进行夹紧,避免PCB在加工过程中发生位移。In this technical solution, by setting the clamping
上面结合附图对本申请的实施例进行了描述,在不冲突的情况下,本申请中的实施例及实施例中的特征是可以相互组合的,本申请并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本申请的启示下,在不脱离本申请宗旨和权利要求所保护的范围情况下,还可做出很多形式,均属于本申请的保护之内。The embodiments of the present application have been described above in conjunction with the accompanying drawings. In the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present application is not limited to the above-mentioned specific implementation methods. The specific implementation above is only illustrative, rather than restrictive. Under the inspiration of this application, those skilled in the art can also make Many forms all belong to the protection of this application.
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