CN217874630U - Long-distance natural gas pipeline pipe and long-distance natural gas conveying system - Google Patents
Long-distance natural gas pipeline pipe and long-distance natural gas conveying system Download PDFInfo
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Abstract
本实用新型公开一种长输天然气管道用管及长输天然气输送系统,其中,长输天然气管道用管包括具有承口端和与承口端适配的插口端的管体;承口端的内壁上设有用于安放密封胶圈的密封胶圈安装结构,管体为球墨铸铁管。本实用新型的长输天然气管道用管的各向同性、气密性、一致性、耐腐蚀性均优于钢管,利用其形成的管道的连接过程无需使用焊料,免去了对焊缝进行质检的过程,在降低管道的运营成本的同时大大提高管道的使用寿命,并保证了管道质量的稳定性;而且利用其形成的承插式柔性密封连接的管道能够吸收一定的轴向伸缩和径向偏折以提高其抵御地质灾害的能力,是一种性能稳定,使用寿命长,生产和安装效率高,运营和维护成本低的长输天然气管道。
The utility model discloses a pipe for long-distance natural gas pipeline and a long-distance natural gas transportation system, wherein the pipe for long-distance natural gas pipeline comprises a pipe body with a socket end and a socket end adapted to the socket end; There is a sealing rubber ring installation structure for placing the sealing rubber ring, and the pipe body is a ductile iron pipe. The isotropy, air tightness, consistency and corrosion resistance of the long-distance natural gas pipeline pipe of the utility model are all better than steel pipes, and the connection process of the pipeline formed by using it does not need to use solder, and the quality of the weld seam is eliminated. The inspection process greatly improves the service life of the pipeline while reducing the operating cost of the pipeline, and ensures the stability of the quality of the pipeline; moreover, the pipeline formed by the socket-type flexible seal connection can absorb certain axial expansion and diameter It is a long-distance natural gas pipeline with stable performance, long service life, high production and installation efficiency, and low operation and maintenance costs.
Description
技术领域technical field
本实用新型涉及长输天然气管道技术领域,具体涉及一种长输天然气管道用管及长输天然气输送系统。The utility model relates to the technical field of long-distance natural gas pipelines, in particular to a pipe for long-distance natural gas pipelines and a long-distance natural gas delivery system.
背景技术Background technique
目前长输天然气管道使用时一般需要通过焊接的方式将管道连接,然而,通过焊接方式连接管道会存在以下问题:At present, long-distance natural gas pipelines generally need to be connected by welding. However, connecting pipelines by welding will have the following problems:
由于焊料价格昂贵,而且焊接后不仅需要对焊缝进行消除应力和防腐处理,还需要对焊缝进行质检,导致施工周期长、费用高。Due to the high price of solder, and after welding, not only the stress relief and anti-corrosion treatment of the weld seam, but also the quality inspection of the weld seam are required, resulting in long construction period and high cost.
同时,由于焊缝与管体相比,在强度和耐腐蚀性能等方面均有所下降,缩短了长输天然气管道的维护周期。At the same time, compared with the pipe body, the strength and corrosion resistance of the weld seam are reduced, which shortens the maintenance period of the long-distance natural gas pipeline.
此外,由于焊接过程常常需要依靠焊接工人人工操作,会导致焊缝质量波动,出现焊缝质量不稳定的问题,导致长输天然气管道在维护周期内,若检测维护不及时,会因天然气泄漏而引发爆炸起火等严重次生灾害。In addition, since the welding process often needs to rely on the manual operation of the welders, the quality of the welds will fluctuate and the quality of the welds will be unstable. As a result, long-distance natural gas pipelines will fail due to natural gas leakage if they are not inspected and maintained in time during the maintenance period. Cause serious secondary disasters such as explosions and fires.
实用新型内容Utility model content
本实用新型的其中一个目的在于提供一种生产效率高、成本低、质量好且稳定的长输天然气管道用管,以解决上述技术问题中的至少一个。One of the objectives of the present utility model is to provide a long-distance natural gas pipeline pipe with high production efficiency, low cost, good quality and stability, so as to solve at least one of the above technical problems.
该长输天然气管道用管包括具有承口端和直管段的管体,承口端位于管体的其中一端,直管段的远离承口端的端部为与承口端适配的插口端;其中,承口端的内壁上设有用于安放密封胶圈的密封胶圈安装结构;管体为球墨铸铁管。The pipe for long-distance natural gas pipelines includes a pipe body with a socket end and a straight pipe section, the socket end is located at one end of the pipe body, and the end of the straight pipe section away from the socket end is a socket end adapted to the socket end; wherein , the inner wall of the socket end is provided with a sealing rubber ring installation structure for placing the sealing rubber ring; the pipe body is a ductile iron pipe.
由于本实用新型的长输天然气管道用管安装时,先在密封胶圈安装结构中安放密封胶圈,然后,相邻的长输天然气管道用管的管体通过其中一根管体的插口端插入安放在另一根管体的承口端的密封胶圈安装结构内的密封胶圈中的方式完成承插式柔性密封连接,形成长输天然气管道,这种柔性密封连接方式使得长输天然气管道能够吸收一定的轴向伸缩,因此能够抵御地震和地面沉降等地质灾害的破坏力,使管道保持完好。When installing the long-distance natural gas pipeline of the utility model, the sealing rubber ring is first placed in the sealing rubber ring installation structure, and then the pipe body of the adjacent long-distance natural gas pipeline passes through the socket end of one of the pipe bodies. The socket-type flexible sealing connection is completed by inserting the sealing rubber ring in the sealing rubber ring installation structure of the socket end of the other pipe body to form a long-distance natural gas pipeline. This flexible sealing connection method makes the long-distance natural gas pipeline It can absorb a certain amount of axial expansion and contraction, so it can resist the destructive force of geological disasters such as earthquakes and land subsidence, and keep the pipeline intact.
由于完全无需使用焊接方式对相邻的管体进行连接,无需在后续现场管体安装后,再进行试压、焊缝的防腐处理、质量检验、消除焊接应力等后处理工序,大大缩短施工周期,现场安装施工速度比钢管快6~7倍,在管体的安装、运营与维护的费用上降低了20%~30%,且使用过程中也不会因焊缝失效而发生泄漏。Since there is no need to use welding to connect adjacent pipe bodies, there is no need to carry out post-processing procedures such as pressure testing, anti-corrosion treatment of weld seams, quality inspection, and welding stress relief after subsequent on-site installation of pipe bodies, which greatly shortens the construction period. , The on-site installation and construction speed is 6-7 times faster than that of steel pipes, and the cost of installation, operation and maintenance of the pipe body is reduced by 20%-30%, and there will be no leakage due to weld failure during use.
采用管道钢钢管作为长输天然气管时,由于管道钢钢管是采用轧制形成的钢板经卷曲后焊接而成的,钢板轧制时会沿纵向形成纤维状晶体,使钢板的纵向与横向的断裂强度有差异,特别是在横向纤维状晶体之间有夹杂时会进一步降低钢板横向的强度。再加上钢的耐腐蚀性能差,而天然气中含有少量H2S和CO2等腐蚀性介质,这些腐蚀性介质遇水形成酸与钢管反应可产生氢原子进入钢,并沿着某些偏析组织相界面扩展,一旦氢原子结合成H2分子,可产生300MPa左右的氢压,造成沿轧制方向的裂纹,瞬间将管道钢钢管撕开大裂口的现象。这就是“氢致裂纹”(HIC)和硫化物应力腐蚀开裂(SCC)。这种应力腐蚀断裂实现没有明显征兆,易造成突发性灾难事故。而由于本实用新型的长输天然气管道用管为球墨铸铁管,具有机械强度各向同性、耐腐蚀性强(特别是对H2S和CO2等形成的弱酸腐蚀的介质耐受力很强)、气密性好、材料的质量一致性好等优点,管道的使用寿命、安全性、可靠性、性价比等均优于目前的管道钢钢管,不仅使用寿命比管道钢钢管翻了几番,且在使用过程中不会像管道钢钢管那样发生“氢致裂纹”(HIC)和硫化物应力腐蚀开裂(SCC),管体的性能更加稳定。When the pipeline steel pipe is used as the long-distance natural gas pipeline, since the pipe steel pipe is welded by rolling the steel plate after crimping, the steel plate will form fibrous crystals in the longitudinal direction when the steel plate is rolled, causing the longitudinal and transverse fracture of the steel plate There are differences in strength, especially when there are inclusions between transverse fibrous crystals, it will further reduce the transverse strength of the steel plate. In addition, the corrosion resistance of steel is poor, and natural gas contains a small amount of corrosive media such as H2S and CO2 . When these corrosive media meet water, they form acid and react with steel pipes to produce hydrogen atoms that enter the steel, and along some segregation The phase interface of the tissue expands. Once the hydrogen atoms combine into H2 molecules, a hydrogen pressure of about 300MPa can be generated, causing cracks along the rolling direction, and the phenomenon of tearing large cracks in the pipeline steel pipe instantly. This is "hydrogen induced cracking" (HIC) and sulfide stress corrosion cracking (SCC). This kind of stress corrosion cracking has no obvious signs, and it is easy to cause sudden catastrophic accidents. And because the long-distance natural gas pipeline pipe of the present utility model is a ductile iron pipe, it has mechanical strength isotropy and strong corrosion resistance (particularly to H 2 S and CO Formed weak acid corrosion medium tolerance is very strong ), good air tightness, and good quality consistency of materials. The service life, safety, reliability, and cost performance of the pipeline are all superior to the current pipeline steel pipes. Not only the service life is several times higher than that of pipeline steel pipes, And during use, "hydrogen-induced cracking" (HIC) and sulfide stress corrosion cracking (SCC) will not occur like pipeline steel pipes, and the performance of the pipe body is more stable.
在一些实施方式中,承口端的尺寸精度不低于±0.2mm;和/或承口端的密封工作面和插口端上的密封工作面的表面粗糙度Ra均≯3.2μm。In some embodiments, the dimensional accuracy of the socket end is not less than ±0.2 mm; and/or the surface roughness Ra of the sealing working surface of the socket end and the sealing working surface of the socket end are both≯3.2 μm.
由于承口端的尺寸精度不低于±0.2mm,使得插口端插入相邻管体的承口端的密封胶圈安装结构内的密封胶圈中承插连接时,两者相对的摆动不大,以保证插承连接的顺利进行;同时,由于相邻管体柔性插承连接时,密封胶圈主要与承口端的密封工作面(即密封胶圈安装结构的密封工作面) 以及与对应的插口端的密封工作面接触,将这两处密封工作面的表面粗糙度Ra控制在≯3.2μm,可以提高管体连接的密封性,可在15MPa的高压气体充气试压以及严密性试验保压超过24小时不掉压,确保该长输天然气管道能够输送压力为8MPa~12MPa(由于严密性试验的压力不低于产品安装后使用压力的1.10~1.25倍)的天然气,而不会出现泄漏的风险。Since the dimensional accuracy of the socket end is not less than ±0.2mm, when the socket end is inserted into the sealing rubber ring in the sealing rubber ring installation structure of the socket end of the adjacent pipe body for socket connection, the relative swing between the two is not large. Guarantee the smooth progress of the socket connection; at the same time, due to the flexible socket connection of adjacent pipe bodies, the sealing rubber ring is mainly connected to the sealing working surface of the socket end (that is, the sealing working surface of the sealing rubber ring installation structure) and the corresponding socket end. The sealing working surfaces are in contact, and the surface roughness Ra of the two sealing working surfaces is controlled at ≯3.2μm, which can improve the tightness of the pipe connection, and can be inflated with 15MPa high-pressure gas for pressure test and tightness test for more than 24 hours No pressure drop, to ensure that the long-distance natural gas pipeline can transport natural gas with a pressure of 8MPa-12MPa (because the pressure of the tightness test is not lower than 1.10-1.25 times the pressure after the product is installed), without the risk of leakage.
在一些实施方式中,管体的内壁设置有减阻涂层和减阻防蚀涂层两者中的至少一者;或者管体的内壁设置减阻涂层和减阻防蚀涂层两者中的至少一者,且管体的外壁设置有防锈蚀涂层。由此,可以在提高管体的抗锈蚀能力的同时,通过减少流体流动的阻力来提高管体的流量,减小管体输送流体的压降,从而可以减少输送天然气时设置的加压站的数量,降低运营成本。In some embodiments, the inner wall of the pipe body is provided with at least one of the drag-reducing coating and the drag-reducing anti-corrosion coating; or the inner wall of the pipe body is provided with both the drag-reducing coating and the drag-reducing anti-corrosion coating At least one of them, and the outer wall of the pipe body is provided with an anti-corrosion coating. Therefore, while improving the anti-corrosion ability of the pipe body, the flow rate of the pipe body can be increased by reducing the resistance of the fluid flow, and the pressure drop of the fluid transported by the pipe body can be reduced, thereby reducing the cost of the pressurization station installed when transporting natural gas. Quantity, reduce operating costs.
优选的,减阻涂层或减阻防蚀涂层的厚度不低于200μm;防锈蚀涂层的厚度不低于70μm。以避免涂层因磨损而脱落失效。Preferably, the thickness of the drag-reducing coating or the drag-reducing anti-corrosion coating is not less than 200 μm; the thickness of the anti-corrosion coating is not less than 70 μm. In order to avoid the coating from falling off due to wear and tear.
在一些实施方式中,天然气长输管道用球墨铸铁管的材料牌号为QT400-18L和QT350-22L这两种铁素体基体球墨铸铁材料中的任一种,或者材料牌号为QT450-18、QT500-14和QT600-10这三种固溶强化铁素体基体球墨铸铁材料中的任一种。由此,可以根据使用环境的不同和用户的特别要求,采用合适材质的球墨铸铁管。In some embodiments, the material grade of the ductile iron pipe for long-distance natural gas pipeline is either of the two ferrite matrix ductile iron materials QT400-18L and QT350-22L, or the material grade is QT450-18, QT500 Any of the three solid solution strengthened ferrite matrix ductile iron materials -14 and QT600-10. Therefore, ductile iron pipes of suitable materials can be used according to different use environments and special requirements of users.
在一些实施方式中,密封胶圈安装结构为台阶形环形槽;台阶形环形槽包括设在承口端的内壁上的用于容纳密封胶圈的工作段的第一环形槽和用于安放密封胶圈的挂钩的第二环形槽,第一环形槽和第二环形槽相互连通,第二环形槽的深度大于第一环形槽的深度;承口端的密封工作面至少包括第一环形槽的槽底。In some embodiments, the installation structure of the sealing rubber ring is a stepped annular groove; the stepped annular groove includes a first annular groove for accommodating the working section of the sealing rubber ring on the inner wall of the socket end and a first annular groove for accommodating the sealing rubber The second annular groove of the hook of the ring, the first annular groove and the second annular groove communicate with each other, the depth of the second annular groove is greater than the depth of the first annular groove; the sealing working surface of the socket end includes at least the groove bottom of the first annular groove .
将密封胶圈安装结构设置成台阶形环形槽主要是为了在其中安装台阶形的密封胶圈。台阶形的密封胶圈的其中一端沿径向,向外延伸形成凸起 (即密封胶圈的挂钩),密封胶圈的轴向上除挂钩之外的部分为密封胶圈的工作段。安装密封胶圈时,将密封胶圈的挂钩置于第二环形槽中,并将密封胶圈的工作段置于第一环形槽中。由此,安装在台阶形环形槽中的密封胶圈不易从其中脱出,安全性和稳定性高。The main purpose of setting the sealing rubber ring installation structure into a stepped annular groove is to install a stepped sealing rubber ring therein. One end of the step-shaped sealing rubber ring extends radially outwards to form a protrusion (that is, the hook of the sealing rubber ring), and the part of the sealing rubber ring in the axial direction except the hook is the working section of the sealing rubber ring. When installing the sealing rubber ring, place the hook of the sealing rubber ring in the second annular groove, and place the working section of the sealing rubber ring in the first annular groove. Therefore, the sealing rubber ring installed in the stepped annular groove is not easy to come out of it, and the safety and stability are high.
在一些实施方式中,管体的承口端的内壁上设有导向段、承重段和用于使得基于长输天然气管道用管形成的管道能够具有轴向伸缩量和径向偏折量的容让凹槽三者中的至少一者。In some embodiments, the inner wall of the socket end of the pipe body is provided with a guide section, a load-bearing section, and an allowance for making the pipeline formed by the pipe based on the long-distance natural gas pipeline have axial expansion and radial deflection. At least one of the three grooves.
通过在承口端的内壁上形成导向段,可以在相邻长输天然气管道用管插承连接时,为插口端插入承口端的承口内提供导向作用,保证插承连接的顺利进行。示例性的,导向段设置在管体的承口端的内孔的开口处的内壁上,以便于相邻管体插承连接时,插口端更加容易地插入承口端的内孔中。作为导向段的其中一种实施例,导向段为自承口端的内孔的的内径自外侧至内侧逐渐减小的倒角结构。By forming the guide section on the inner wall of the socket end, when the adjacent long-distance natural gas pipeline is connected with the pipe socket, it can provide a guiding function for the socket end to be inserted into the socket of the socket end, so as to ensure the smooth progress of the socket connection. Exemplarily, the guide section is arranged on the inner wall of the opening of the inner hole of the socket end of the pipe body, so that the socket end can be more easily inserted into the inner hole of the socket end when the adjacent pipe bodies are socket-connected. As one of the embodiments of the guide section, the guide section is a chamfer structure in which the inner diameter of the inner hole of the socket end gradually decreases from the outside to the inside.
通过在承口端的内壁上形成承重段,可以通过位于插承连接处的插口端下方的承重段对插口端进行支撑,避免夹紧在插口端与承口端之间的密封胶圈的位于插口端下方的部分被管身自重过压而导致上下密封效果不均匀的现象。By forming a load-bearing section on the inner wall of the socket end, the socket end can be supported by the load-bearing section below the socket end at the socket connection, avoiding the sealing rubber ring clamped between the socket end and the socket end at the socket The part below the end is overpressured by the self-weight of the tube body, resulting in uneven sealing effect from top to bottom.
在一些实施方式中,导向段设置成,使得插入至相应承口端的插口端与导向段的最小直径处的单侧配合间隙不大于2mm;承重段设置成,使得插入至相应承口端的插口端与承重段的配合间隙不大于其与导向段的最小直径处的配合间隙。优选的,导向段的最小直径处与插入至相应承口端中的插口端的单侧配合间隙在1mm至2mm之间。In some embodiments, the guide section is set so that the one-sided fit gap between the socket end inserted into the corresponding socket end and the minimum diameter of the guide section is not greater than 2mm; the load-bearing section is set so that the socket end inserted into the corresponding socket end The matching gap with the load-bearing section is not greater than the matching gap with the smallest diameter of the guide section. Preferably, the one-side matching gap between the minimum diameter of the guide segment and the socket end inserted into the corresponding socket end is between 1mm and 2mm.
优选的,容让凹槽设置成能够使得长输天然气管道用管插承连接得到的管道具有不大于4°的偏折角度。示例性的,能够使长输天然气管道用管插承连接得到的管道具有偏折角度的容让凹槽实现为内径大于插口端的外径的槽状结构。更优选的,容让凹槽的内径自接近承口端的一侧至接近插口端的一侧逐渐增大;和/或容让凹槽的远离承口端的端部的侧壁自槽底至槽顶向背离承口端所在的一侧倾斜,以在保证连接得到的管道具有满足要求的偏折角度的同时,减少容让凹槽的加工余量,以提高生产效果,或避免容让凹槽处的承口端的壁厚过薄,以保证承口端的强度。Preferably, the accommodating groove is set so that the long-distance natural gas pipeline is connected with a pipe socket to have a deflection angle not greater than 4°. Exemplarily, the accommodating groove capable of enabling long-distance natural gas pipelines to be connected with pipe sockets to have a deflection angle is implemented as a groove-shaped structure with an inner diameter larger than an outer diameter of the socket end. More preferably, allow the inner diameter of the groove to gradually increase from the side close to the socket end to the side close to the socket end; and/or allow the sidewall of the end of the groove away from the socket end from the bottom of the groove to the top It is inclined to the side away from the socket end, so as to ensure that the connected pipe has a deflection angle that meets the requirements, and at the same time reduce the processing allowance of the allowance groove, so as to improve the production effect, or avoid The wall thickness of the socket end is too thin to ensure the strength of the socket end.
在一些实施方式中,该长输天然气管道用管还包括适配在台阶形环形槽中的密封胶圈。优选的,密封胶圈包括工作段和具有挂钩的固定段,工作段的自由端的至少部分横截面呈“V”字型,以便于插承连接处的插口端和承口端对密封胶圈进行压缩。进一步的,第二环形槽位于第一环形槽的朝向承口端的一侧,且“V”字型的开口朝向插口端所在的一侧设置,这种设置方式不会给插口端插入相应的承口端内的密封胶圈中增加障碍。In some embodiments, the pipe for long-distance natural gas pipelines further includes a sealing rubber ring fitted in the stepped annular groove. Preferably, the sealing rubber ring includes a working section and a fixing section with a hook, and at least part of the cross section of the free end of the working section is in a "V" shape, so that the socket end and the socket end of the socket connection can carry out the sealing of the sealing rubber ring. compression. Further, the second annular groove is located on the side of the first annular groove facing the socket end, and the "V"-shaped opening is set toward the side where the socket end is located. This arrangement will not insert the corresponding socket end into the socket end. Increase the barrier in the sealing rubber ring inside the mouth port.
尤其是,密封胶圈的内侧工作面的内径自固定段的自由端至工作段的自由端逐渐缩小。当相邻的管体承插连接时,插入承口端处安放的密封胶圈中的插口端随着其插入承口端的深度的增加,插口端对密封胶圈的压缩量逐渐增加,密封胶圈的密封性逐渐提高,由此,可以在不增加插口端的插接难度的同时,提高承插式柔性密封连接的密封性。In particular, the inner diameter of the inner working surface of the sealing rubber ring gradually decreases from the free end of the fixed section to the free end of the working section. When the adjacent pipe bodies are socketed and connected, the socket end inserted into the sealing rubber ring placed at the socket end increases with the depth of its insertion into the socket end, and the compression amount of the socket end to the sealing rubber ring gradually increases, and the sealant The tightness of the ring is gradually improved, thereby improving the tightness of the socket-type flexible sealing connection without increasing the difficulty of inserting the socket end.
在一些实施方式中,密封胶圈为耐油密封橡胶圈。In some embodiments, the sealing rubber ring is an oil-resistant sealing rubber ring.
根据本实用新型的另一方面,提供了一种质量好且稳定的长输天然气输送系统。该长输天然气输送系统包括至少两根前述的长输天然气管道用管;其中,相邻两根管体中的其中一根管体的插口端的外表面抵靠在安放在另一根管体的承口端内的密封胶圈安装结构中的密封胶圈的内侧工作面上,以将密封胶圈的外侧工作面压紧在其所处的密封胶圈安装结构的密封工作面上。According to another aspect of the utility model, a high-quality and stable long-distance natural gas transportation system is provided. The long-distance natural gas transmission system includes at least two aforementioned long-distance natural gas pipeline pipes; wherein, the outer surface of the spigot end of one of the two adjacent pipe bodies abuts against the outer surface of the other pipe body. The inner working surface of the sealing rubber ring in the sealing rubber ring installation structure in the socket end, so as to press the outer working surface of the sealing rubber ring on the sealing working surface of the sealing rubber ring installation structure where it is located.
由于管体为球墨铸铁管,不会出现管道钢钢管中常出现的HIC和SCC 等问题,且球墨铸铁管不仅性能更稳定,且气密性更好;同时,由于相邻管体的连接方式为承插式密封连接,在提高施工速度的同时,无需在后续现场管体安装后,再进行试压、焊缝的防腐处理、质量检验、消除焊接应力等后处理工序,在管体的安装、运营与维护的费用上降低了20%~30%;此外,承插式柔性密封连接得到的长输天然气输送系统能够吸收一定的轴向伸缩和径向偏折,因此能够抵御地震和地面沉降等地质灾害的破坏力。Since the pipe body is a ductile iron pipe, there will be no problems such as HIC and SCC that often occur in pipeline steel pipes, and the ductile iron pipe not only has more stable performance, but also has better air tightness; at the same time, because the connection method of adjacent pipe bodies is The socket-type sealed connection, while increasing the construction speed, does not need to carry out post-processing procedures such as pressure test, anti-corrosion treatment of weld seam, quality inspection, and welding stress relief after the subsequent on-site installation of the pipe body. The cost of operation and maintenance is reduced by 20% to 30%. In addition, the long-distance natural gas transmission system obtained by the socket-type flexible sealing connection can absorb certain axial expansion and radial deflection, so it can resist earthquakes and ground subsidence, etc. The destructive power of geological disasters.
在一些实施方式中,插入至相应承口端的插口端的端部与对应的容让凹槽的侧壁之间具有间隙。由此,使得连接得到的管道中的气体能够经过该间隙,以及连接处插口端与容让凹槽的槽底壁之间的间隙,对密封胶圈的“V”字型开口的表面施加压力,通过增加密封胶圈的内外侧密封工作面与连接处插口端的密封工作面和承口端的密封工作面的压力,提高密封胶圈的密封效果。In some embodiments, there is a gap between the end of the socket end inserted into the corresponding socket end and the side wall of the corresponding receiving groove. Thus, the gas in the connected pipeline can pass through the gap, as well as the gap between the socket end of the connection and the bottom wall of the accommodation groove, and exert pressure on the surface of the "V"-shaped opening of the sealing rubber ring The sealing effect of the sealing rubber ring is improved by increasing the pressure of the inner and outer sealing working surfaces of the sealing rubber ring and the sealing working surfaces of the socket end and the sealing working surface of the socket end at the joint.
附图说明Description of drawings
图1为本实用新型一实施方式的长输天然气管道用管的剖面结构示意图;Fig. 1 is a schematic cross-sectional structure diagram of a long-distance natural gas pipeline pipe according to an embodiment of the present invention;
图2为本实用新型一实施方式的安放有密封胶圈的长输天然气管道用管的剖面结构示意图;Fig. 2 is a schematic cross-sectional structure diagram of a long-distance natural gas pipeline with a sealing rubber ring placed in an embodiment of the present invention;
图3为图2所示长输天然气管道用管的A处放大结构示意图;Fig. 3 is the schematic diagram of the enlarged structure at A of the long-distance natural gas pipeline pipe shown in Fig. 2;
图4为本实用新型一实施方式的长输天然气输送系统的剖面结构示意图;Fig. 4 is a schematic cross-sectional structure diagram of a long-distance natural gas transportation system according to an embodiment of the present invention;
附图标记:20、管体;21、承口端;22、插口端;23、密封胶圈安装结构;231、第一环形槽;232、第二环形槽;24、密封胶圈;241、固定段; 2411、挂钩;242、工作段;243、外侧工作面;244、内侧工作面;201、导向段;202、容让凹槽;203、承重段。Reference signs: 20, pipe body; 21, socket end; 22, socket end; 23, sealing rubber ring installation structure; 231, first annular groove; 232, second annular groove; 24, sealing rubber ring; 241, Fixed section; 2411, hook; 242, working section; 243, outer working surface; 244, inner working surface; 201, guide section; 202, tolerance groove; 203, bearing section.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other.
还需要说明的是,在本文中,术语“包括”、“包含”,不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。在本文中所用的术语一般为本领域技术人员常用的术语,如果与常用术语不一致,以本文中的术语为准。It should also be noted that in this article, the terms "comprising" and "comprising" not only include those elements, but also include other elements that are not explicitly listed, or also include the elements included in the process, method, article or equipment. inherent elements. Without further limitations, an element defined by the statement "comprising..." does not exclude the presence of additional same elements in the process, method, article or device comprising said element. The terms used herein are generally commonly used terms by those skilled in the art. If there is any inconsistency with commonly used terms, the terms herein shall prevail.
需要说明的是,在本实用新型实施例中述及的球墨铸铁毛坯管或球墨铸铁管均包括有承口端和直管段,其中,承口端的内径大于直管段的外径,且直管段的自由端为插口端。It should be noted that, the nodular cast iron rough pipe or nodular cast iron pipe mentioned in the embodiment of the utility model includes a socket end and a straight pipe section, wherein the inner diameter of the socket end is larger than the outer diameter of the straight pipe section, and the straight pipe section The free end is the socket end.
在本实用新型中,基于长输天然气管道用管插承连接形成的管道在受到外力时,管道中相邻的管体20能够沿其轴向发生相对位移,使得管道沿其轴向方向具有一定的伸缩量,即管道能够吸收轴向伸缩。In the present utility model, when the pipeline formed based on the connection of the long-distance natural gas pipeline with the pipe socket is subjected to an external force, the
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the utility model more clear, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described The embodiments are some embodiments of the present utility model, but not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
图1示意性地显示了根据本实用新型的一种实施方式的长输天然气管。Fig. 1 schematically shows a long-distance natural gas pipeline according to an embodiment of the present invention.
参考图1所示,该长输天然气管包括管体20,管体20为球墨铸铁管,管体20包括一体成型或加工的承口端21和直管段,承口端21位于管体20 的其中一端,管体20的除承口端21之外的剩余部分为直管段,直管段的远离承口端21的端部为插口端22,插口端22与承口端21适配,即插口端 22能够插入另一根管体20的承口端21的内孔中;承口端21的内壁上一体成型或加工有用于容纳密封胶圈24的密封胶圈安装结构23。1, the long-distance natural gas pipeline includes a
使用本实用新型的长输天然气管道用管时,相邻的管体20通过插口端 22与承口端21插承连接,密封胶圈安装结构23中安装有密封胶圈24,以使的插承连接的相邻的管体20能够密封连接,具体的,相邻的管体20通过其中一根管体20的插口端22插入另一根管体20的承口端21内的密封胶圈中的方式实现两者的承插式柔性密封连接(如图4所示),使得连接后相邻的管体20能够相对彼此沿管体20的轴向移动,即插接后能够在管道系统完整和不泄漏的情况下,吸收一定量的轴向伸缩;而且,由于本实用新型的长输天然气管道用管为球墨铸铁管,与管道钢钢管相比具有机械性能各向同性、耐腐蚀性能强、高压气密性好、材料的质量一致性好等优势,使用寿命和性价比均优于管道钢钢管,不仅使用寿命比钢管翻了几番,且在使用过程中不会出现造成沿轧制方向的裂纹和钢管瞬间撕开大裂口的现象,即不会出现“氢致裂纹”(HIC)和硫化物应力腐蚀开裂(SCC)这类没有明显征兆的应力腐蚀断裂,避免突发性灾难事故的发生。同时,由于完全无需使用焊接方式对相邻的管体20进行连接,也无需再进行现场试压、焊缝的防腐处理、质量检验、消除焊接应力等后处理工序,大大缩短施工周期,现场安装施工速度比钢管快6~7倍,在管体20的安装、运营与维护的费用上降低了20%以上,且使用过程中也不会因焊缝失效而发生泄漏。When using the pipe for long-distance natural gas pipeline of the present utility model, the
在优选实施例中,承口端的尺寸精度不低于±0.2mm。以减小相邻管体 20插承连接时的相对摆动量,从而保证插承连接的顺利进行。In a preferred embodiment, the dimensional accuracy of the socket end is not less than ±0.2mm. To reduce the relative swing amount when the
在优选实施例中,承口端21的密封工作面(承口端21的内壁上的与密封胶圈24的外侧工作面配合的表面)和插口端22的密封工作面(插口端22的与插承连接时相对的承口端21的密封工作面对应的外周面,其在相邻管体20插承连接时,与密封胶圈24的内侧工作面配合)的表面粗糙度Ra在≯3.2μm。具体的,承口端21的密封工作面为密封胶圈安装结构23的至少一种一处表面,当密封胶圈安装结构23为环形槽时,承口端21 的密封工作面为环形槽状密封胶圈安装结构23的槽底面,以确保在不超过 15MPa的高压气体线下严密性试验(保压超过24小时)不掉压,从而确保该天然气长输管承插式连接后形成的管道的公称压力为PN=10MPa(输送压力为12.0~8.0MPa),而不会出现泄漏的风险。改变表面粗糙度可以通过机加工的方法,例如磨削或抛光,还可以根据需要在经过磨削或抛光的密封工作面上涂覆一层有机树脂涂覆层,以进一步提高管体柔性密封连接部位的密封性。In a preferred embodiment, the sealing working surface of the socket end 21 (the surface on the inner wall of the
在优选实施例中,管体20的内壁涂覆有减阻涂层或设置有减阻防蚀涂层,以在提高管体20的抗锈蚀能力的同时,通过减少流体流动的阻力来提高管体20的流量,减小管体20输送流体的压降,从而可以减少输送天然气时设置的加压站的数量,降低运营成本。优选的,也可以在管体20的内壁涂覆减阻涂层或减阻防蚀涂层的同时,在管体20的外壁涂覆防锈蚀涂层,以提高管体20的综合抗锈蚀能力。优选的,减阻涂层或减阻防蚀涂层的厚度不低于200μm,优选厚度范围为200μm~230μm;管体20的外壁涂覆防锈蚀涂层的厚度不低于70μm,优选厚度范围为70μm~100μm。示例性的,减阻涂层或减阻防蚀涂层可以采用环氧树脂、聚氨酯或聚脲制成;防锈蚀涂层可以采用环氧树脂或聚氨酯制成。In a preferred embodiment, the inner wall of the
在一些实施方式中,球墨铸铁管的牌号选择应该根据管道安装使用的地理环境温度条件进行选择。例如:In some embodiments, the grade selection of ductile iron pipes should be selected according to the geographical environment temperature conditions for installation and use of the pipes. E.g:
在低纬度的热带或亚热带地区铺设的管道可采用牌号为QT450-18、 QT500-14、QT600-10的固溶强化铁素体球墨铸铁材料制成。Pipelines laid in low-latitude tropical or subtropical regions can be made of solid solution strengthened ferritic ductile iron materials with grades QT450-18, QT500-14, and QT600-10.
在中高纬度的温带或寒冷地带或高原雪线附近地区铺设的管道,或用于输送LNG减压缩升温释放的低温天然气时,球铁管的材质采用牌号为 QT400-18L或者QT350-22L的材料制成,这些牌号的材料的物理性能如表 1和表2所示,以保证在-20℃或-60℃条件下使用时,球墨铸铁管试样的低温冲击韧性平均值不低于12焦耳。For pipelines laid in temperate or cold regions of middle and high latitudes or areas near the plateau snow line, or for transporting low-temperature natural gas released by LNG decompression and compression, the material of ductile iron pipes shall be made of materials with grades QT400-18L or QT350-22L The physical properties of these grades of materials are shown in Table 1 and Table 2, so as to ensure that the average low-temperature impact toughness of ductile iron pipe samples is not less than 12 joules when used at -20°C or -60°C.
上述不同牌号的球墨铸铁材料的物理性能见表1和表2:The physical properties of the above-mentioned different grades of ductile iron materials are shown in Table 1 and Table 2:
表1、球墨铸铁牌号机械性能(根据GB/T 1348-2019)Table 1. Mechanical properties of ductile iron grades (according to GB/T 1348-2019)
注:试棒性能为铸管产品机械性能验收合格的依据,其余方法采集的数据(热分析、超声波、光谱和化学分析的化学成分数据、金相分析结果)为铸管性能判定的参考依据。分体浇注试棒的铁液为浇注铸管时所取的同一包铁液。Note: The performance of the test rod is the basis for the acceptance of the mechanical properties of the cast pipe product, and the data collected by other methods (chemical composition data of thermal analysis, ultrasonic, spectral and chemical analysis, and metallographic analysis results) are the reference basis for the judgment of the cast pipe performance. The molten iron in the split casting test rod is the same molten iron taken when pouring the cast pipe.
表2、耐低温冲击球墨铸铁V型缺口铸造试样的冲击吸收能量Table 2. Impact absorption energy of low-temperature impact-resistant ductile iron V-notch casting samples
在优选实施例中,如图1所示,在管体20的承口端21的内孔开口处一体成型或加工有导向段201,导向段201用于给其他管体20的插口端22 插入该管体20的插口端22中提供导向作用。作为导向段201的其中一种实现方式,如图1所示,导向段201为一体成型或加工在承口端21的内孔开口端的倒角或斜面,且该倒角或斜面的接近承口端21的端部的内径大于其接近插口端处的内径,以减小插口端22插入密封胶圈24的阻力,缩短插入密封胶圈24的时间,从而提高野外安装施工的速度。作为导向段201 的另一种实现方式,导向段201为一体成型或加工在承口端21的内孔开口端的圆角。In a preferred embodiment, as shown in FIG. 1 , a
在优选实施例中,继续参考图1所示,管体20的承口端21上一体成型或加工有能够使与该管体20插承连接后形成的管道具有一定的轴向伸缩量和径向偏折量的容让凹槽202。示例性的,容让凹槽202实现为能够容让插入其所在的插口端22中的插口端22的沉槽结构。优选的,容让凹槽202 的内径大于插入其中的插口端22的外径,以使得通过插口端22插入该容让凹槽202中的管体20能够沿径向相对该容让凹槽202发生一定的偏折,该偏折为本实用新型所述的径向偏折,径向偏折的偏折量可以用插承连接的两根管体20的中心轴的夹角表征。优选的,容让凹槽202加工成使得插承连接得到的管道具有不大于4°的径向偏折量。更优选的,容让凹槽202 的内径自其接近承口端21的端部的一侧至其接近插口端22的一侧逐渐增大,即容让凹槽202的槽底(容让凹槽202的与插入其中的插口端22的外周面相对的表面)相对管体20的轴向倾斜,也即容让凹槽202的槽深自其远离插口端22的一侧至其接近插口端22的一侧逐渐增加;还可以将容让凹槽202的远离承口端21的端部的侧壁设置成自槽底至槽顶向背离承口端 21所在的一侧倾斜(容让凹槽202的槽顶比容让凹槽202的槽底更靠近插入其中的插口端22的外周面),具体的,容让凹槽202仅有一个侧壁,该侧壁朝向插入其中的承口端21的端部。以在保证连接得到的管道具有满足要求的偏折角度的同时,减少容让凹槽的加工余量,以提高生产效果,同时,避免容让凹槽处的承口端的壁厚过薄,以保证承口端21的强度,从而在为管道抵御地质灾害和减少弯头的用量提供了条件的同时,为管道内高压气体对密封胶圈24施压提供通道。In a preferred embodiment, continue to refer to FIG. 1, the
在优选实施例中,如图1所示,在管体20的承口端21上一体成型或加工有承重段203,以通过位于插承连接处的插口端22下方的承重段203 对插口端22进行支撑,避免夹紧在插口端22与承口端21之间的密封胶圈 24的位于插口端下方的部分被管身自重过压而导致上下密封效果不均匀的现象。示例性的,导向段201加工成,能够使得插入至相应承口端21的插口端22与导向段201的最小直径处的单侧配合间隙不大于2mm;承重段 203加工成,能够使得插入至相应承口端21的插口端22与承重段203的配合间隙不大于其与导向段201的最小直径处的配合间隙。优选的,导向段 201的最小直径处与插入至相应承口端21中的插口端22的单侧配合间隙在 1mm至2mm之间。In a preferred embodiment, as shown in FIG. 1, a load-
优选的,无论承口端21内是否同时设置有导向段201、承重段203、密封胶圈安装结构23和容让凹槽202,导向段201、承重段203、密封胶圈安装结构23和容让凹槽202在承口端21内设置的顺序均为:自承口端21 的端部所在的一侧至接近插口端22的一侧,依次排布有导向段201、承重段203、密封胶圈安装结构23和容让凹槽202,以避免承重段203影响导向段201的导向作用和影响插承连接得到的管道的偏折角度;而且,可以通过导向段201、承重段203和容让凹槽202的共同作用,保证插承连接得到的管道具有满足要求的偏折角度。Preferably, regardless of whether the
作为密封胶圈安装结构23的优选实施例,继续参考图1所示,密封胶圈安装结构23为一体成型或加工在承口端21的内壁上的台阶形环形槽,台阶形环形槽包括深度较浅的第一环形槽231和深度较深的第二环形槽 232,且第一环形槽231和第二环形槽232相互连通;其中,台阶形环形槽用于容纳台阶形的密封胶圈24,具体的,第一环形槽231用于容纳密封胶圈24的工作段242,第二环形槽232用于安放密封胶圈24的挂钩2411。一般的,台阶形环形槽的密封工作面至少包括第一环形槽231的槽底。As a preferred embodiment of the sealing rubber
在优选实施例中,如图2所示,该长输天然气管道用管还包括适配在台阶形环形槽中的密封胶圈24。优选的,如图3所示,密封胶圈24包括固定段241和工作段242,在本实施例中,为了方便描述,密封胶圈24的沿径向方向向外侧延伸形成凸起(也即挂钩2411)的部段称为固定段241,也即密封胶圈24的凸起及与凸起在同一径向上的部位为固定段241,密封胶圈241的除固定段241以外的部位称为工作段242。优选的,工作段242 的自由端的至少部分横截面呈“V”字型(鱼尾状),也即工作段242的自由端具有缺口;第二环形槽232位于第一环形槽231的朝向承口端21的一侧,且“V”字型的开口朝向插口端22所在的一侧设置。此时,密封胶圈24的工作段242的外周面,即密封胶圈24的外侧工作面抵靠在第一环形槽231的槽底(第一环形槽231的朝向插入其中的插口端22的表面,也即密封胶圈安装结构23的密封工作面)。当相邻管体20插承连接时,插口端22插入相邻的承口端21的密封胶圈安装结构23内安放的密封胶圈24中,插承连接处的插口端22的密封工作面压紧在密封胶圈的内侧工作面上(“V”字型的两侧面分别分布在密封胶圈24的外侧工作面上和内侧工作面上),以使得密封胶圈24的外侧工作面被压紧在承口端21的密封工作面上,以使相邻管体20的连接为密封连接。进一步的,密封胶圈24的内侧工作面的内径自固定段的端部至工作段的端部逐渐缩小,也即安装在承口端21中的密封胶圈24的内径自外(承口端21的端部所在的一侧)向内逐渐缩小,以以在不增加插口端22的插接难度的同时,随着插口端22插入承口端21的深度的增加,插口端22对密封胶圈24的压缩量逐渐增加,密封胶圈24的密封性逐渐提高,从而提高承插式柔性密封连接的密封性。如图4所示。In a preferred embodiment, as shown in FIG. 2 , the pipe for long-distance natural gas pipeline further includes a sealing
插口端22的密封工作面的轴向长度至少为密封胶圈安装结构23的轴向长度的3倍以上。The axial length of the sealing working surface of the
在一些实施例中,本实用新型的长输天然气管道用管连接时,优先采用柔性密封。柔性密封连接得到的管体的最大偏折角可以达到4°,接口的安装时间也缩短到半分钟以内,并且,即使在寒冷季节和地区施工,也不会因密封胶圈变硬而增加安装时间;同时,由于偏折角度的增大,还可以增强长输天然气管道整体应对地面沉降和地震对管道破坏的能力;而且,偏折角的增大也可以在安装过程中减少弯头配件的使用数量。In some embodiments, when the long-distance natural gas pipeline of the present utility model is connected with pipes, flexible sealing is preferred. The maximum deflection angle of the pipe body obtained by the flexible sealing connection can reach 4°, and the installation time of the interface is shortened to less than half a minute, and, even in cold seasons and regions, the installation time will not be increased due to the hardening of the sealing rubber ring ; At the same time, due to the increase of the deflection angle, it can also enhance the overall ability of the long-distance natural gas pipeline to deal with ground subsidence and earthquake damage to the pipeline; moreover, the increase of the deflection angle can also reduce the number of elbow fittings used in the installation process .
在优选实施例中,密封胶圈24采用耐油密封橡胶圈。示例性的,密封胶圈采用耐油性和耐磨性较好的丁腈橡胶材质制成。In a preferred embodiment, the sealing
图4示例性的显示了本实用新型一种实施方式的长输天然气输送系统。Fig. 4 exemplarily shows a long-distance natural gas transportation system according to an embodiment of the present invention.
如图4所示,该长输天然气输送系统包括至少两根前述的长输天然气管道用管;其中,相邻两根管体20的其中一根管体20的插口端22插入安放在另一根管体20的承口端21的密封胶圈安装结构23内的密封胶圈24 中,且插口端22的外表面(密封工作面)抵靠在安放在另一根管体20的承口端21内的密封胶圈安装结构23中的密封胶圈24的内侧工作面上,以将密封胶圈24的外侧工作面压紧在其所处的密封胶圈安装结构23的密封工作面上,以实现相邻两根管体20的承插式柔性密封连接。由于相邻管体 20的连接方式为承插式密封连接,在提高施工速度的同时,无需在后续现场管体安装后,再进行试压、焊缝的防腐处理、质量检验、消除焊接应力等后处理工序,在管体20的安装、运营与维护的费用上降低了20%~30%;此外,承插式密封连接得到的长输天然气输送系统能够吸收一定的轴向伸缩和径向偏折,因此能够抵御地震和地面沉降等地质灾害的破坏力。As shown in Figure 4, the long-distance natural gas transmission system includes at least two aforementioned long-distance natural gas pipeline pipes; wherein, the
优选的,继续参看图4所示,插入至相应承口端21的插口端22的端部与对应的容让凹槽202的侧壁之间具有间隙。当管体20设有容让凹槽 202,且连接时采用的密封胶圈具有“V”字型横截面时,可以使得连接得到的管道中的气体能够经过该间隙,以及连接处插口端22与容让凹槽202的槽底壁之间的间隙,对密封胶圈的“V”字型开口的表面施加压力,通过增加密封胶圈24的内外侧密封工作面与连接处插口端22的密封工作面和承口端21的密封工作面的压力,提高密封胶圈24的密封效果。Preferably, as shown in FIG. 4 , there is a gap between the end of the
以上所述的仅是本实用新型的一些实施方式。对于本领域的普通技术人员来说,在不脱离本实用新型创造构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。What have been described above are only some embodiments of the present utility model. For those skilled in the art, without departing from the inventive concept of the present utility model, some modifications and improvements can be made, and these all belong to the protection scope of the present utility model.
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