CN217874435U - High-performance zero-leakage corrugated pipe gate valve - Google Patents
High-performance zero-leakage corrugated pipe gate valve Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及零泄露波纹管闸阀领域,具体而言,涉及一种高性能零泄露波纹管闸阀。The utility model relates to the field of zero-leakage bellows gate valves, in particular to a high-performance zero-leakage bellows gate valve.
背景技术Background technique
中国实用新型专利/实用新型专利(申请号:CN201910669552.4)所提出的一种波纹管,包括管体,所述管体包括连接管、伸缩管和波纹管,所述连接管的中部设置有一段用来缓冲压力的伸缩管,设置在所述连接管内部用于清除管道内壁粘附物的清理机构,设置在所述伸缩管内部用于伸长的拉伸机构,设置在所述连接管内部与拉伸机构连接的用于在大压力下的排放机构。对于不同流速的污泥排出,使伸缩管伸缩的长度小幅度改变,带动清理机构的刮除头在管道的内部实现周向小角度转动,实现对管道内侧壁上的污泥进行刮除,当内部流量较大时,伸缩管伸缩长度较大,伸缩管使清理机构在周向转动的同时实现上下运动,实现管道内部污泥的进一步清理,但是现有的波纹管管道闸阀在使用的过程中容易出现泄露的情况,进而使得波纹管在进行输送的过程中出现传输泄露,因此我们对此做出改进,提出一种高性能零泄露波纹管闸阀。A corrugated pipe proposed by Chinese utility model patent/utility model patent (application number: CN201910669552.4) includes a pipe body, the pipe body includes a connecting pipe, a telescopic pipe and a corrugated pipe, and the middle part of the connecting pipe is provided with a A section of telescopic tube used for buffering pressure, set inside the connecting tube to remove the cleaning mechanism on the inner wall of the pipe, set inside the telescopic tube to extend the stretching mechanism, set inside the connecting tube Internally connected to the stretching mechanism for discharge mechanism under high pressure. For the discharge of sludge at different flow rates, the telescopic length of the telescopic pipe is slightly changed, and the scraping head of the cleaning mechanism is driven to rotate at a small angle in the circumferential direction inside the pipe, so as to scrape off the sludge on the inner wall of the pipe. When the internal flow rate is large, the expansion and contraction length of the expansion tube is relatively large, and the expansion tube enables the cleaning mechanism to move up and down while rotating in the circumferential direction, so as to realize further cleaning of the sludge inside the pipeline. Leakage is prone to occur, and then the bellows will have transmission leakage during the transportation process. Therefore, we have improved this and proposed a high-performance zero-leakage bellows gate valve.
实用新型内容Utility model content
本实用新型的目的在于:针对目前存在的背景技术提出的问题,为了实现上述实用新型目的,本实用新型提供了以下技术方案:一种高性能零泄露波纹管闸阀,以改善上述问题,本申请具体是这样的:包括所述波纹管闸阀密封外阀体的上方设有波纹管连接组件,所述波纹管连接组件包括波纹管闸阀通道、波纹管闸阀连接法兰盘、波纹管闸阀开关板,所述波纹管闸阀密封外阀体的上表面设置有所述波纹管闸阀通道,所述波纹管闸阀通道的上表面焊接连接所述波纹管闸阀连接法兰盘,所述波纹管闸阀连接法兰盘的内部设置有所述波纹管闸阀开关板,所述波纹管闸阀密封外阀体的前端设有电机组件,所述电机组件的外侧设有传动防护组件,所述电机组件的前端设有电机电线接头组件。The purpose of this utility model is: in view of the problems raised by the existing background technology, in order to achieve the above-mentioned purpose of the utility model, the utility model provides the following technical solutions: a high-performance zero-leakage bellows gate valve to improve the above-mentioned problems, this application Specifically, a bellows connecting assembly is provided above the sealed outer valve body of the bellows gate valve, and the bellows connecting assembly includes a bellows gate valve channel, a bellows gate valve connecting flange, and a bellows gate valve switch plate, The upper surface of the bellows gate valve sealing outer valve body is provided with the bellows gate valve passage, the upper surface of the bellows gate valve passage is welded to the bellows gate valve connecting flange, and the bellows gate valve connecting flange The bellows gate valve switch plate is arranged inside the disc, the front end of the sealed outer valve body of the bellows gate valve is provided with a motor assembly, the outer side of the motor assembly is provided with a transmission protection assembly, and the front end of the motor assembly is provided with a motor Wire connector assembly.
作为本申请优选的技术方案,所述波纹管闸阀开关板设有四个,均环型阵列在所述波纹管闸阀连接法兰盘的表面呈对称状。As a preferred technical solution of the present application, there are four switch plates of the bellows gate valve, and the uniform ring array is symmetrical on the surface of the connecting flange of the bellows gate valve.
作为本申请优选的技术方案,所述电机组件包括安装底座、波纹管闸阀阀体步进电机、电机转动轴、主动链条齿轮、传动链条、从动链条齿轮、转动轴,所述安装底座的上表面设置有所述波纹管闸阀阀体步进电机,所述波纹管闸阀阀体步进电机的右表面转动连接所述电机转动轴,所述电机转动轴的前端镶嵌连接所述主动链条齿轮,所述主动链条齿轮的外表面嵌套连接所述传动链条,所述传动链条的内表面卡钳连接所述从动链条齿轮,所述从动链条齿轮的内表面转动连接所述转动轴。As a preferred technical solution of this application, the motor assembly includes a mounting base, a bellows gate valve body stepping motor, a motor rotating shaft, a driving chain gear, a transmission chain, a driven chain gear, and a rotating shaft. The bellows gate valve body stepping motor is provided on the surface, and the right surface of the bellows gate valve body stepping motor is connected to the motor rotating shaft in rotation, and the front end of the motor rotating shaft is inlaid and connected to the driving chain gear. The outer surface of the driving chain gear is nested and connected to the transmission chain, the inner surface of the transmission chain is connected to the driven chain gear by a caliper, and the inner surface of the driven chain gear is rotatably connected to the rotating shaft.
作为本申请优选的技术方案,所述安装底座设在所述波纹管闸阀密封外阀体外侧底端处,所述波纹管闸阀阀体步进电机位于阀体前端。As a preferred technical solution of the present application, the installation base is arranged at the outer bottom end of the sealed outer valve body of the bellows gate valve, and the stepping motor of the valve body of the bellows gate valve is located at the front end of the valve body.
作为本申请优选的技术方案,所述转动轴设在波纹管闸阀密封外阀体的右侧,其中所述主动链条齿轮、从动链条齿轮均设在所述传动链条内侧的两端。As a preferred technical solution of the present application, the rotating shaft is arranged on the right side of the sealed outer valve body of the bellows gate valve, wherein the driving chain gear and the driven chain gear are both arranged at both ends of the inner side of the transmission chain.
作为本申请优选的技术方案,所述传动防护组件包括电机轴外壳体、链条防护罩,所述电机转动轴的外表面镶嵌连接所述电机轴外壳体,所述传动链条的外表面镶嵌连接所述链条防护罩。As a preferred technical solution of the present application, the transmission protection assembly includes a motor shaft housing and a chain guard, the outer surface of the motor shaft is inlaid and connected to the motor shaft housing, and the outer surface of the transmission chain is inlaid and connected to the chain guard.
作为本申请优选的技术方案,所述电机电线接头组件包括电机电线盒、电机电线连接头,所述波纹管闸阀阀体步进电机的前端设置有所述电机电线盒,所述电机电线盒的右上方设置有所述电机电线连接头。As a preferred technical solution of the present application, the motor wire joint assembly includes a motor wire box and a motor wire connector, the front end of the bellows gate valve valve body stepper motor is provided with the motor wire box, and the motor wire box The motor wire connector is provided on the upper right.
与现有技术相比,本实用新型的有益效果:Compared with the prior art, the utility model has the beneficial effects:
在本申请的方案中:In the scheme of this application:
1.首先将波纹管连接到波纹管闸阀通道上的波纹管闸阀连接法兰盘中,并通过螺栓插入到波纹管闸阀开关板中进行螺栓固定,在闸阀需要进行开合的过程中通过波纹管闸阀密封外阀体中的波纹管闸阀开关板进行开合,波纹管闸阀开关板与波纹管闸阀密封外阀体的内部在安装的过程中采用过盈配合,进而使得波纹管闸阀开关板与波纹管闸阀密封外阀体紧密的贴合,有效防止波纹管闸阀开关板与波纹管闸阀密封外阀体之间发生泄露;1. First connect the bellows to the bellows gate valve connection flange on the bellows gate valve channel, and insert the bolts into the bellows gate valve switch plate for bolt fixing, and pass the bellows when the gate valve needs to be opened and closed. The bellows gate valve switch plate in the gate valve sealing outer valve body is opened and closed, and the bellows gate valve switch plate and the inside of the bellows gate valve sealing outer valve body adopt interference fit during installation, so that the bellows gate valve switch plate and the bellows gate valve The tight fit of the sealed outer valve body of the pipe gate valve effectively prevents leakage between the switch plate of the bellows gate valve and the sealed outer body of the bellows gate valve;
2.通过电机组件中的波纹管闸阀阀体步进电机提供动力带动电机转动轴进行转动,波纹管闸阀阀体步进电机通过电机电线盒中的电机电线连接头外接交流电线,通过电机转动轴的转动带动主动链条齿轮进行转动,主动链条齿轮的转动通过传动链条将动力传输到从动链条齿轮中,并通过从动链条齿轮的转动带动转动轴进行转动,通过转动轴的转动带动波纹管闸阀开关板进行开合,其中传动链条的外表面设置有链条防护罩对链条进行有效的防护。2. The stepping motor of the bellows gate valve body in the motor assembly provides power to drive the motor rotating shaft to rotate. The stepping motor of the bellows gate valve body is connected to the AC wire through the motor wire connector in the motor wire box, and the motor rotating shaft The rotation of the driving chain gear drives the driving chain gear to rotate, and the rotation of the driving chain gear transmits the power to the driven chain gear through the transmission chain, and drives the rotating shaft to rotate through the rotation of the driven chain gear, and drives the bellows gate valve through the rotation of the rotating shaft The switch plate is opened and closed, and the outer surface of the transmission chain is provided with a chain guard to effectively protect the chain.
附图说明:Description of drawings:
图1为本申请提供的结构示意图;Fig. 1 is the structural representation that the application provides;
图2为本申请提供的局部结构示意图;Fig. 2 is the local structural schematic diagram that the application provides;
图3为本申请提供的剖视结构示意图;Fig. 3 is the sectional structure schematic diagram provided by the present application;
图4为本申请提供的主视图;Fig. 4 is the front view that this application provides;
图5为本申请提供的侧视图;Fig. 5 is the side view provided by the present application;
图6为本申请提供的俯视图。Fig. 6 is a top view provided by the present application.
图中标示:Marked in the figure:
1、波纹管闸阀密封外阀体;1. The bellows gate valve seals the outer valve body;
2、波纹管连接组件;201、波纹管闸阀通道;202、波纹管闸阀连接法兰盘;203、波纹管闸阀开关板;2. Bellows connection assembly; 201. Bellows gate valve channel; 202. Bellows gate valve connecting flange; 203. Bellows gate valve switch plate;
3、电机组件;301、安装底座;302、波纹管闸阀阀体步进电机;303、电机转动轴;304、主动链条齿轮;305、传动链条;306、从动链条齿轮;3061、转动轴;3. Motor assembly; 301. Mounting base; 302. Bellows gate valve body stepping motor; 303. Motor rotating shaft; 304. Driving chain gear; 305. Transmission chain; 306. Driven chain gear; 3061. Rotating shaft;
4、传动防护组件;401、电机轴外壳体;402、链条防护罩;4. Transmission protection component; 401. Motor shaft housing; 402. Chain guard;
5、电机电线接头组件;501、电机电线盒;502、电机电线连接头。5. Motor wire joint assembly; 501, motor wire box; 502, motor wire connector.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合附图,对本实用新型实施例中的技术方案进行清楚、完整的描述。显然,所描述的实施例是本实用新型的一种具体实施方式,不限于全部的实施例。In order to make the purpose, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiment is a specific implementation mode of the present utility model, and is not limited to all the embodiments.
因此,以下对本实用新型的实施例的详细描述并非旨在限制要求保护的本实用新型的范围,而是仅仅表示本实用新型的部分实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Therefore, the following detailed description of the embodiments of the present invention is not intended to limit the scope of the claimed invention, but only represents some embodiments of the present invention. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
需要说明的是,在不冲突的情况下,本实用新型中的实施例及实施例中的特征和技术方案可以相互组合,应注意到,相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that, in the case of no conflict, the embodiments of the present invention and the features and technical solutions in the embodiments can be combined with each other. It should be noted that similar symbols and letters represent similar items in the following drawings , therefore, once an item is defined in one drawing, it does not require further definition and explanation in subsequent drawings.
实施例:请参阅图1-6,一种高性能零泄露波纹管闸阀,包括波纹管闸阀密封外阀体1的上方设有波纹管连接组件2,波纹管连接组件2包括波纹管闸阀通道201、波纹管闸阀连接法兰盘202、波纹管闸阀开关板203,波纹管闸阀密封外阀体1的上表面设置有波纹管闸阀通道201,波纹管闸阀通道201的上表面焊接连接波纹管闸阀连接法兰盘202,波纹管闸阀连接法兰盘202的内部设置有波纹管闸阀开关板203,波纹管闸阀密封外阀体1的前端设有电机组件3,电机组件3的外侧设有传动防护组件4,电机组件3的前端设有电机电线接头组件5,波纹管闸阀开关板203设有四个均环型阵列在波纹管闸阀连接法兰盘202的表面呈对称状,电机组件3包括安装底座301、波纹管闸阀阀体步进电机302、电机转动轴303、主动链条齿轮304、传动链条305、从动链条齿轮306、转动轴3061,安装底座301的上表面设置有波纹管闸阀阀体步进电机302,波纹管闸阀阀体步进电机302的右表面转动连接电机转动轴303,电机转动轴303的前端镶嵌连接主动链条齿轮304,主动链条齿轮304的外表面嵌套连接传动链条305,传动链条305的内表面卡钳连接从动链条齿轮306,从动链条齿轮306的内表面转动连接转动轴3061。Embodiment: Please refer to Figures 1-6, a high-performance zero-leakage bellows gate valve, including a bellows gate valve sealing
请参阅图1-6,安装底座301设在波纹管闸阀密封外阀体1外侧底端处,波纹管闸阀阀体步进电机302位于阀体前端,转动轴3061设在波纹管闸阀密封外阀体1的右侧,其中主动链条齿轮304、从动链条齿轮306均设在传动链条305内侧的两端,传动防护组件4包括电机轴外壳体401、链条防护罩402,电机转动轴303的外表面镶嵌连接电机轴外壳体401,传动链条305的外表面镶嵌连接链条防护罩402,电机电线接头组件5包括电机电线盒501、电机电线连接头502,波纹管闸阀阀体步进电机302的前端设置有电机电线盒501,电机电线盒501的右上方设置有电机电线连接头502。Please refer to Figure 1-6, the
工作原理:本实用新型在使用的过程中,首先将波纹管连接到波纹管闸阀通道201上的波纹管闸阀连接法兰盘202中,并通过螺栓插入到波纹管闸阀开关板203中进行螺栓固定,在闸阀需要进行开合的过程中通过波纹管闸阀密封外阀体1中的波纹管闸阀开关板203进行开合,为了防止波纹管闸阀开关板203与波纹管闸阀密封外阀体1之间发生泄露,波纹管闸阀开关板203与波纹管闸阀密封外阀体1的内部在安装的过程中采用过盈配合,进而使得波纹管闸阀开关板203与波纹管闸阀密封外阀体1紧密的贴合,由于波纹管闸阀开关板203与波纹管闸阀密封外阀体1之间为过盈配合,就需要比较大的动力来使得波纹管闸阀开关板203进行转动进而使得对波纹管实现开合,因此设置了电机组件3,通过电机组件3中的波纹管闸阀阀体步进电机302提供动力带动电机转动轴303进行转动,波纹管闸阀阀体步进电机302通过电机电线盒510中的电机电线连接头502外接交流电线,通过电机转动轴303的转动带动主动链条齿轮304进行转动,主动链条齿轮304的转动通过传动链条305将动力传输到从动链条齿轮306中,并通过从动链条齿轮306的转动带动转动轴3061进行转动,通过转动轴3061的转动带动波纹管闸阀开关板203进行开合,其中传动链条305的外表面设置有链条防护罩402对链条进行有效的防护。Working principle: In the process of using the utility model, the bellows is first connected to the bellows gate
以上实施例仅用以说明本实用新型而并非限制本实用新型所描述的技术方案,尽管本说明书参照上述的各个实施例对本实用新型已进行了详细的说明,但本实用新型不局限于上述具体实施方式,因此任何对本实用新型进行修改或等同替换;而一切不脱离实用新型的精神和范围的技术方案及其改进,其均涵盖在本实用新型的权利要求范围当中。The above embodiments are only used to illustrate the utility model rather than limit the technical solutions described in the utility model. Although the specification has described the utility model in detail with reference to the above-mentioned embodiments, the utility model is not limited to the above-mentioned specific Therefore, any modification or equivalent replacement of the utility model; and all technical solutions and improvements that do not depart from the spirit and scope of the utility model are covered by the claims of the utility model.
Claims (7)
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| CN202222070791.8U CN217874435U (en) | 2022-08-05 | 2022-08-05 | High-performance zero-leakage corrugated pipe gate valve |
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| CN202222070791.8U CN217874435U (en) | 2022-08-05 | 2022-08-05 | High-performance zero-leakage corrugated pipe gate valve |
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Address after: 510000 Guangdong Province Guangzhou City Zengcheng District Lixin Eighth Road 29# No. 101, the first one Patentee after: Guangdong Jinggong Valve Co.,Ltd. Country or region after: China Address before: 511300 Guangdong Province Guangzhou City Zengcheng District Xintang Town Shilong Daliu Road No. 1 Building A, 102 Room Patentee before: Guangdong Jinggong Valve Co.,Ltd. Country or region before: China |
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