CN217874270U - A forged steel gate valve with cooling device - Google Patents
A forged steel gate valve with cooling device Download PDFInfo
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- CN217874270U CN217874270U CN202222347894.4U CN202222347894U CN217874270U CN 217874270 U CN217874270 U CN 217874270U CN 202222347894 U CN202222347894 U CN 202222347894U CN 217874270 U CN217874270 U CN 217874270U
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Abstract
Description
技术领域technical field
本实用新型涉及闸阀,进一步说是涉及一种带散热装置的锻钢闸阀。The utility model relates to a gate valve, in particular to a forged steel gate valve with a cooling device.
背景技术Background technique
在现代液化石油采油输送管道、化工厂燃烧塔高温蒸汽输送管道、锅炉高温介质输送以及天燃气高温介质输送管道等工况控制系统中,高温闸阀起着十分重要的作用。然而闸阀密封填料往往因温度过高而失效或者是过快被破坏。密封填料设置在阀盖上部,现在的闸阀都是在阀盖上加上一个散热盘,这种散热形式速度非常慢、散热远远小于管道介质产生的热量,无法根本解决问题;而且管道的高温介质可以直接将温度通过热传递将温度传递到密封填料腔中,而一般填料的正常使用温度都不能满足该工况下的温度要求,所以就会使填料过快失效。High-temperature gate valves play a very important role in the control systems of modern liquefied petroleum oil extraction pipelines, high-temperature steam pipelines in combustion towers in chemical plants, high-temperature medium transmission pipelines in boilers, and high-temperature medium pipelines for natural gas. However, gate valve sealing packing often fails or is destroyed too quickly due to excessive temperature. The sealing packing is set on the upper part of the bonnet. The current gate valve is equipped with a heat dissipation plate on the bonnet. This form of heat dissipation is very slow, and the heat dissipation is far smaller than the heat generated by the pipeline medium, which cannot fundamentally solve the problem; and the high temperature of the pipeline The medium can directly transfer the temperature to the sealed packing cavity through heat transfer, but the normal operating temperature of the general packing cannot meet the temperature requirements under this working condition, so the packing will fail too quickly.
实用新型内容Utility model content
本实用新型的目的是为了克服现有技术存在的缺点和不足,而提供一种带散热装置的锻钢闸阀,通过采用纤维和石墨的耐高温的密封填料和在阀盖上设置柱形箱体,让冷却介质流过柱形箱体后将热量带走,解决闸阀的阀盖上加上一个散热盘这种散热形式的散热速度非常慢、散热远远小于管道介质产生的热量的问题和管道的高温介质直接将温度通过热传递到密封填料腔中导致一般填料耐温不够而失效的问题,实现闸阀在输送高温介质情形下稳定工作和延长其使用寿命。The purpose of this utility model is to provide a forged steel gate valve with a cooling device in order to overcome the shortcomings and deficiencies of the prior art, by adopting high temperature resistant sealing packing of fiber and graphite and setting a cylindrical box on the valve cover , let the cooling medium flow through the cylindrical box and take away the heat, solve the problem that the heat dissipation speed of the heat dissipation form of the valve cover of the gate valve is very slow, and the heat dissipation is much smaller than the heat generated by the pipeline medium and the pipeline The high-temperature medium directly transfers the temperature to the sealed packing chamber through heat, which leads to the failure of general packing due to insufficient temperature resistance, so as to realize the stable operation of the gate valve and prolong its service life in the case of conveying high-temperature medium.
本实用新型的技术方案是一种带散热装置的锻钢闸阀,包括包括阀体、阀座、闸板、阀杆、阀盖、密封填料、填料压套、填料压板和散热装置,所述阀体内部沿通道方向以所述阀杆为中心对称设置有两个所述阀座,所述闸板设置在阀体内并与两个阀座相配合,所述阀盖通过紧固件安装在所述阀体上面,所述阀杆贯穿所述阀盖并伸入阀体内部与所述闸板联动连接,所述阀盖上开设有同轴于阀杆的密封槽,所述密封填料嵌设在密封槽中用于与阀杆构成密封配合,所述密封填料的材料是纤维和石墨的组合,所述填料压板通过活接螺栓与阀盖相连接,并且填料压板抵在填料压套上,使得填料压套将密封填料压紧在密封槽中;The technical scheme of the utility model is a forged steel gate valve with a heat dissipation device, including a valve body, a valve seat, a gate plate, a valve stem, a valve cover, a sealing packing, a packing gland, a packing pressure plate and a heat dissipation device. Inside the body, there are two valve seats arranged symmetrically with the valve stem as the center along the channel direction. The gate plate is arranged in the valve body and cooperates with the two valve seats. Above the valve body, the valve stem penetrates the valve cover and extends into the valve body to connect with the gate plate. The valve cover is provided with a sealing groove coaxial with the valve stem, and the sealing packing is embedded In the sealing groove, it is used to form a sealing fit with the valve stem. The material of the sealing packing is a combination of fiber and graphite. The packing pressure plate is connected to the valve cover through a union bolt, and the packing pressure plate is against the packing pressure sleeve. Make the packing gland compress the sealing packing in the sealing groove;
所述散热装置包括柱形箱体,所述阀盖外部设置所述柱形箱体,所述柱形箱体设置有介质进口和介质出口,冷却介质由介质进口进入柱形箱体并从介质出口排出。The heat dissipation device includes a cylindrical box, the cylindrical box is arranged outside the valve cover, the cylindrical box is provided with a medium inlet and a medium outlet, and the cooling medium enters the cylindrical box from the medium inlet and flows from the medium Exit discharge.
上述技术方案通过采用纤维和石墨的耐高温的密封填料和在阀盖上设置柱形箱体,让冷却介质流过柱形箱体后将热量带走,解决闸阀的阀盖上加上一个散热盘这种散热形式的散热速度非常慢、散热远远小于管道介质产生的热量的问题和管道的高温介质直接将温度通过热传递将温度传递到密封填料腔中导致一般填料耐温不够而失效的问题,实现闸阀在输送高温介质情形下稳定工作和延长其使用寿命。The above technical solution solves the problem of adding a heat sink to the valve cover of the gate valve by using fiber and graphite high-temperature-resistant sealing packing and setting a cylindrical box on the valve cover to allow the cooling medium to flow through the cylindrical box and take away the heat. The heat dissipation speed of the plate is very slow, and the heat dissipation is much smaller than the heat generated by the pipeline medium. The high-temperature medium in the pipeline directly transfers the temperature to the sealed packing cavity through heat transfer, which leads to the failure of general packing due to insufficient temperature resistance. To solve the problem, realize the stable operation of the gate valve and prolong its service life in the case of conveying high-temperature medium.
进一步所述散热装置还包括液位温度计,所述柱形箱体上设置所述液位温度计。Further, the heat dissipation device further includes a liquid level thermometer, and the liquid level thermometer is arranged on the cylindrical box.
上述技术方案通过在柱形箱体上设置液位温度计,方便观察柱形箱体内的冷却介质的多少和温度情况来保证散热装置的稳定工作。The above technical solution ensures the stable operation of the cooling device by installing a liquid level thermometer on the cylindrical box to facilitate observation of the amount and temperature of the cooling medium in the cylindrical box.
进一步所述散热装置还包括温度传感器,所述温度传感器安装在所述阀盖上。Further, the heat dissipation device further includes a temperature sensor, and the temperature sensor is installed on the valve cover.
上述技术方案通过温度传感器安装在所述阀盖上测量阀盖温度,能够通过温度传感器的电子信号实现通过控制柱形箱体的冷却介质流量来保证阀盖温度始终处于正常工作的范围之内。The above technical solution measures the temperature of the valve cover by installing the temperature sensor on the valve cover, and can control the cooling medium flow of the cylindrical box through the electronic signal of the temperature sensor to ensure that the temperature of the valve cover is always within the normal working range.
进一步所述柱形箱体内设置有两个以上的隔板,所述隔板上设置有通孔。Further, more than two partitions are arranged in the cylindrical box, and through holes are arranged on the partitions.
上述技术方案通过在柱形箱体内设置两个以上的隔板及隔板上设置通孔,能够让闸阀通过阀盖热传导的面积增大,传导速度增加。The above technical solution can increase the heat conduction area and the conduction speed of the gate valve through the valve cover by arranging more than two partitions in the cylindrical box and providing through holes on the partitions.
进一步所述每个隔板上的通孔绕对应隔板中心均匀设置,每相邻两个隔板上的通孔位置错开。Further, the through holes on each partition are evenly arranged around the center of the corresponding partition, and the positions of the through holes on every two adjacent partitions are staggered.
上述技术方案通过隔板上的通孔绕隔板中心均匀设置,每相邻两个隔板上的通孔位置错开,能够实现柱形箱体内冷却介质均匀流动,保证冷却介质传到热效率的提高。The above technical solution arranges the through holes on the partition evenly around the center of the partition, and the positions of the through holes on two adjacent partitions are staggered, which can realize the uniform flow of the cooling medium in the cylindrical box and ensure the improvement of the heat transfer efficiency of the cooling medium. .
进一步所述散热装置还包括管路I、管路II、冷却器、介质储存箱、泵和电器控制柜;所述介质储存箱上设置所述冷却器和泵,所述冷却器将介质储存箱的冷却介质降温,所述泵通过管路I与所述介质进口相连接,所述介质储存箱通过管路II与所述介质出口相连接,所述泵从所述介质储存箱吸入冷却介质通过管路I进入所述柱形箱体内,同时所述冷却介质通过管路II排至所述介质储存箱内;所述电器控制柜通过导线分别与温度传感器以及泵电连接并通过温度传感器测量的温度控制泵的运行和停止。Further, the heat dissipation device also includes a pipeline I, a pipeline II, a cooler, a medium storage tank, a pump and an electrical control cabinet; The cooling medium cools down, the pump is connected to the medium inlet through the pipeline I, the medium storage tank is connected to the medium outlet through the pipeline II, and the pump sucks the cooling medium from the medium storage tank through The pipeline I enters the cylindrical box, and the cooling medium is discharged into the medium storage tank through the pipeline II; the electrical control cabinet is electrically connected to the temperature sensor and the pump through wires and measured The temperature controls the pump to run and stop.
上述方案通过电器控制柜通过所述温度传感器测量的温度控制泵的运行和停止,解决闸阀的阀盖上加上一个散热盘这种散热形式的散热速度非常慢、散热远远小于管道介质产生的热量的问题,解决了闸阀的温度的自动控制问题,保证了闸阀在输送高温介质情形下稳定工作和延长使用寿命。The above solution controls the operation and stop of the pump through the electrical control cabinet through the temperature measured by the temperature sensor, and solves the problem of adding a heat dissipation plate to the valve cover of the gate valve. The problem of heat solves the problem of automatic control of the temperature of the gate valve, ensuring the stable operation and prolonging the service life of the gate valve in the case of conveying high-temperature medium.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,根据这些附图获得其他的附图仍属于本实用新型的范畴。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For technical personnel, on the premise of not paying creative labor, obtaining other drawings based on these drawings still belongs to the category of the present utility model.
图1为本实用新型整体的结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2为本实用新型散热装置的原理图。Fig. 2 is a schematic diagram of the heat dissipation device of the present invention.
图中,1、阀体;2、阀座;3、闸板;4、阀杆;5、温度传感器;6、阀盖;61、柱形箱体;611、隔板;6111、通孔;612、介质进口;613、介质出口;62、液位温度计;7、六角螺栓;8、密封填料;9、活结螺栓;10、填料压套;11、填料压板;12、六角螺母;13、支架;14、阀杆螺母;15手轮;16、冷却器;17、泵;18、管路I;19、介质储存箱;20、电器控制柜;21管路II。In the figure, 1. valve body; 2. valve seat; 3. gate; 4. valve stem; 5. temperature sensor; 6. valve cover; 61. cylindrical box; 611. clapboard; 6111. through hole; 612. Medium inlet; 613. Medium outlet; 62. Liquid level thermometer; 7. Hex bolt; 8. Sealing packing; 9. Slip bolt; 10. Packing gland; 11. Packing plate; ; 14, valve stem nut; 15 handwheel; 16, cooler; 17, pump; 18, pipeline I; 19, medium storage box; 20, electrical control cabinet; 21 pipeline II.
具体实施方式Detailed ways
为使本实用新型的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型作进一步地详细描述。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings.
图1-图2所示的一种带散热装置的锻钢闸阀,包括阀体1、阀座2、闸板3、阀杆4、阀盖6、六角螺栓7、六角螺母12、密封填料8、填料压套10、填料压板11、支架13、阀杆螺母14、手轮15、缠绕垫片和散热装置;闸板3和阀座2采用马氏体不锈钢,阀体1、手轮15、阀杆4、阀盖6、填料压套10、填料压板11和支架13采用碳素结构钢,缠绕垫片材料采用不锈钢加柔性石墨组合,密封填料8的材料是纤维和石墨的组合;A forged steel gate valve with cooling device shown in Figure 1-2, including valve body 1, valve seat 2, gate plate 3,
阀体1是焊接件,阀体1内部沿通道方向以阀杆4为中心对称设置有两个阀座2,闸板3设置在阀体1中并与两个阀座2相配合,阀盖6通过六角螺栓7固定在阀体1上面,阀杆4贯穿阀盖6并伸入阀体1内部与闸板3联动连接,阀盖6上开设有同轴于阀杆4的密封槽,阀盖6和阀体1之间通过缠绕垫片密封配合,阀杆4与阀盖6上部密封槽中的密封填料8密封配合,并从密封槽上部的填料压套10和填料压板11伸出,填料压板11用阀盖6上安装的活结螺栓9和六角螺母12拉紧,填料压板11抵压填料压套10使得密封填料8被压紧在密封槽中;然后经过阀盖6上端的支架13上的阀杆螺母14配合,再与手轮15连接,手轮15带动阀杆4运动,进而带动闸板3作上下运动,实现闸阀的开启和关闭。上述手轮15是执行器的一种。The valve body 1 is a welded part. Two valve seats 2 are symmetrically arranged inside the valve body 1 along the channel direction with the
散热装置包括柱形箱体61、液位温度计62、温度传感器5、冷却器16、泵17、管路I18、介质储存箱19和电器控制柜20;柱形箱体61、管路II21和管路I18采用不锈钢,温度传感器5安装在阀盖6上;The cooling device includes a
柱形箱体61焊接在阀盖6外部,柱形箱体61上安装有液位温度计62;柱形箱体61内焊接有两个以上的隔板611,隔板611上有通孔6111;每个隔板611上的通孔6111绕隔板611中心均匀布置,每两个相邻隔板611上的通孔6111位置错开;柱形箱体61有介质进口612和介质出口613;The
介质储存箱19上设置冷却器16和泵17,冷却器16将介质储存箱19的冷却介质降温,泵17从介质储存箱19吸入冷却介质通过管路I18和介质进口612进入柱形箱体61,同时冷却介质通过介质出口613和管路II21进入介质储存箱19;温度传感器5和泵17的电机通过导线连到电气控制柜,电器控制柜20通过温度传感器5测量的温度控制泵17的运行和停止。A cooler 16 and a
本实用新型通过采用纤维和石墨的耐高温的密封填料8和在阀盖6上设置柱形箱体61,让冷却介质流过柱形箱体61后将热量带走,解决闸阀的阀盖6上加上一个散热盘这种散热形式的散热速度非常慢、散热远远小于管道介质产生的热量的问题和管道的高温介质直接将温度通过热传递将温度传递到密封填料8腔中导致一般填料耐温不够而失效的问题,实现闸阀在输送高温介质情形下稳定工作和延长其使用寿命。The utility model solves the valve cover 6 of the gate valve by adopting high temperature resistant sealing packing 8 of fiber and graphite and setting a
本实用新型所提到的方向和位置用语,例如「上」、「下」、「前」、「后」、「左」、「右」、「内」、「外」、「顶部」、「底部」、「侧面」、「顺时针」、「逆时针」等,仅是参考附图1的方向或位置。因此,使用的方向和位置用语是用以说明及理解本实用新型,而非对本实用新型保护范围的限制。The direction and position terms mentioned in the present invention, such as "up", "down", "front", "back", "left", "right", "inside", "outside", "top", " "Bottom", "side", "clockwise", "counterclockwise", etc., are only referring to the direction or position of Figure 1 . Therefore, the terms used in direction and position are used to explain and understand the utility model, rather than to limit the protection scope of the utility model.
以上所揭露的仅为本实用新型较佳实施例而已,因此当然不能以实施例来限定本实用新型之权利范围,因此依本实用新型权利要求所作的等同变化,仍属本实用新型所涵盖的范围。The above disclosures are only preferred embodiments of the present utility model, so of course the scope of rights of the present utility model cannot be limited by the embodiments, so equivalent changes made according to the claims of the present utility model are still covered by the present utility model scope.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118998348A (en) * | 2024-10-23 | 2024-11-22 | 慎江阀门有限公司 | High-temperature gate valve |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118998348A (en) * | 2024-10-23 | 2024-11-22 | 慎江阀门有限公司 | High-temperature gate valve |
| CN118998348B (en) * | 2024-10-23 | 2025-04-04 | 慎江阀门有限公司 | High-temperature gate valve |
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