CN217866247U - Storage robot and storage system - Google Patents

Storage robot and storage system Download PDF

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CN217866247U
CN217866247U CN202222082799.6U CN202222082799U CN217866247U CN 217866247 U CN217866247 U CN 217866247U CN 202222082799 U CN202222082799 U CN 202222082799U CN 217866247 U CN217866247 U CN 217866247U
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climbing
storage
sprocket
storage robot
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高鹏
王朋辉
徐爽
徐圣东
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Hai Robotics Co Ltd
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Abstract

本申请涉及一种仓储机器人及仓储系统。仓储机器人包括可移动基座、搬运装置以及爬升组件;爬升组件包括爬升模块,所述爬升模块包括爬升轮组、安装于所述可移动基座的基体、以及安装于所述基体的驱动装置;所述爬升轮组包括导轮、以及由驱动装置驱动的链轮;所述链轮和导轮间隔设置,以在所述链轮与设于货架单元的爬升链条啮合时夹持爬升链条;所述爬升组件的多个链轮沿着爬升链条升降时,带动所述可移动基座和所述搬运装置升降。本申请实施例提供的方案,能够降低材料和安装成本。

Figure 202222082799

The application relates to a storage robot and a storage system. The storage robot includes a movable base, a handling device, and a climbing assembly; the climbing assembly includes a climbing module, and the climbing module includes a climbing wheel set, a base mounted on the movable base, and a driving device installed on the base; The climbing wheel set includes a guide wheel and a sprocket driven by a driving device; the sprocket and the guide wheel are arranged at intervals to clamp the climbing chain when the sprocket is engaged with the climbing chain arranged on the shelf unit; When the multiple sprockets of the climbing assembly are raised and lowered along the climbing chain, the movable base and the handling device are driven up and down. The solutions provided by the embodiments of the present application can reduce material and installation costs.

Figure 202222082799

Description

仓储机器人及仓储系统Storage robot and storage system

技术领域technical field

本申请涉及仓储搬运设备技术领域,尤其涉及仓储机器人及仓储系统。This application relates to the technical field of warehousing and handling equipment, in particular to a warehousing robot and a warehousing system.

背景技术Background technique

仓储机器人是指在物流仓储和生产仓库等室内环境中,用于货物出入库搬运、分拣、拣选等操作的机器人,是智能物流的核心设备之一。Warehousing robots refer to robots used in indoor environments such as logistics warehousing and production warehouses for goods in and out of storage, handling, sorting, picking, etc., and are one of the core equipment of intelligent logistics.

相关技术中,一些仓储机器人能沿着货架上的链条纵向爬升,以搬运货架上存放于不同高度的货物,为了实现纵向爬升,通常需在货架上安装和仓储机器人相匹配的链条和导轨,仓储机器人上的链轮在导轨的导向作用下沿链条爬升。In related technologies, some storage robots can climb vertically along the chains on the shelves to carry goods stored at different heights on the shelves. In order to achieve vertical climbing, it is usually necessary to install chains and guide rails that match the storage robots on the shelves. The sprocket on the robot climbs along the chain under the guidance of the guide rail.

然而,由于货架一般不设置导轨,应用相关技术中的爬货架仓储机器人时,需要在货架上同时安装链条和导轨。However, since the shelves generally do not have guide rails, when using the shelf-climbing storage robot in the related art, it is necessary to install chains and guide rails on the shelves at the same time.

实用新型内容Utility model content

为解决或部分解决相关技术中存在的问题,本申请提供一种仓储机器人及仓储搬运系统,本申请的仓储机器人无需在货架上另外设置导轨进行导向,能够降低材料和安装成本。In order to solve or partially solve the problems existing in the related technologies, the application provides a storage robot and a storage handling system. The storage robot of the application does not need additional guide rails on the shelves for guidance, which can reduce material and installation costs.

本申请第一方面提供一种仓储机器人,包括The first aspect of the present application provides a storage robot, including

可移动基座,用于驱动仓储机器人在支撑面上运动;The movable base is used to drive the storage robot to move on the support surface;

搬运装置,用于从货架单元的目标货位上获取存放对象或将存放对象放置在货架单元的目标货位上;以及,a handling device for taking storage objects from or placing storage objects on the target location of the shelf unit; and,

爬升组件;所述爬升组件包括爬升模块,所述爬升模块包括爬升轮组、安装于所述可移动基座的基体、以及安装于所述基体的驱动装置;所述爬升轮组包括导轮、以及由驱动装置驱动的链轮;所述链轮和导轮间隔设置,以在所述链轮与设于货架单元的爬升链条啮合时夹持爬升链条;所述爬升组件的多个链轮沿着爬升链条升降时,带动所述可移动基座和所述搬运装置升降。Climbing assembly; the climbing assembly includes a climbing module, the climbing module includes a climbing wheel set, a base mounted on the movable base, and a driving device installed on the base; the climbing wheel set includes guide wheels, and a sprocket driven by a driving device; the sprocket and the guide wheel are arranged at intervals to clamp the climbing chain when the sprocket is engaged with the climbing chain provided on the shelf unit; the plurality of sprockets of the climbing assembly are along the When going up and down with the climbing chain, it drives the movable base and the handling device up and down.

本申请第二方面提供一种仓储系统,包括The second aspect of the present application provides a storage system, including

货架单元;以及,如上任一项所述的仓储机器人。a shelf unit; and, a storage robot as described in any one of the preceding items.

本申请提供的技术方案可以包括以下有益效果:The technical solution provided by this application may include the following beneficial effects:

本申请实施例的仓储机器人,爬升组件通过导轮和链轮对爬升链条形成夹持,因此可以直接夹住爬升链条进行爬升,导轮可对爬升进行导向,这样,无需在货架单元上另外设置导轨进行导向,能够降低材料和安装成本。In the storage robot of the embodiment of the present application, the climbing component clamps the climbing chain through the guide wheel and the sprocket, so it can directly clamp the climbing chain to climb, and the guide wheel can guide the climbing, so that there is no need to additionally set up on the shelf unit Guide rails can reduce material and installation costs.

应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本申请。It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the application.

附图说明Description of drawings

通过结合附图对本申请示例性实施方式进行更详细地描述,本申请的上述以及其它目的、特征和优势将变得更加明显,其中,在本申请示例性实施方式中,相同的参考标号通常代表相同部件。The above and other objects, features and advantages of the present application will become more apparent by describing the exemplary embodiments of the present application in more detail with reference to the accompanying drawings, wherein, in the exemplary embodiments of the present application, the same reference numerals generally represent same parts.

图1是本申请一实施例的仓储系统的立体示意图;Fig. 1 is a three-dimensional schematic diagram of a storage system according to an embodiment of the present application;

图2是本申请一实施例的仓储系统的平面示意图;Fig. 2 is a schematic plan view of a storage system according to an embodiment of the present application;

图3示出本申请一实施例的货架单元;Fig. 3 shows the shelf unit of an embodiment of the present application;

图4是本申请另一实施例的仓储系统的立体示意图;Fig. 4 is a three-dimensional schematic diagram of a storage system according to another embodiment of the present application;

图5是本申请一实施例的仓储系统的侧面示意图;Fig. 5 is a schematic side view of a storage system according to an embodiment of the present application;

图6是本申请一实施例的仓储机器人的降下状态示意图;Fig. 6 is a schematic diagram of a lowered state of a warehouse robot according to an embodiment of the present application;

图7是图6所示仓储机器人的俯视图;Fig. 7 is a top view of the storage robot shown in Fig. 6;

图8是图6所示仓储机器人的侧视图;Fig. 8 is a side view of the storage robot shown in Fig. 6;

图9是本申请一实施例的仓储机器人的升起状态示意图;Fig. 9 is a schematic diagram of a rising state of a warehouse robot according to an embodiment of the present application;

图10示出图6所示仓储机器人的可移动基座;Fig. 10 shows the movable base of the storage robot shown in Fig. 6;

图11示出图6所示仓储机器人的爬升模块;Fig. 11 shows the climbing module of the storage robot shown in Fig. 6;

图12是本申请一实施例的仓储机器人带载时的降下状态示意图;Fig. 12 is a schematic diagram of the lowering state of the storage robot in an embodiment of the present application when it is loaded;

图13是本申请一实施例的仓储机器人带载时的升起状态示意图;Fig. 13 is a schematic diagram of the lifting state of the storage robot in an embodiment of the present application when it is loaded;

图14示出图6所示仓储机器人的升降机构;Fig. 14 shows the lifting mechanism of the storage robot shown in Fig. 6;

图15示出图6所示仓储机器人的搬运装置;Fig. 15 shows the handling device of the storage robot shown in Fig. 6;

图16是本申请一实施例的仓储机器人的侧视图;Fig. 16 is a side view of a warehouse robot according to an embodiment of the present application;

图17是图6所示仓储机器人沿爬升链条爬升时的状态示意图。Fig. 17 is a schematic diagram of the storage robot shown in Fig. 6 when climbing along the climbing chain.

图18A至图18D示出本申请一实施例的仓储机器人的爬升过程示;18A to 18D show the climbing process of the storage robot according to an embodiment of the present application;

图19是本申请请一实施例的仓储机器人用于操作人员直接进行分拣的示意图;Fig. 19 is a schematic diagram of a storage robot according to an embodiment of the present application being used for direct sorting by operators;

图20是本申请一实施例的仓储机器人与输送线相对接的示意图;Fig. 20 is a schematic diagram of a storage robot docking with a conveying line according to an embodiment of the present application;

图21示出本申请一实施例的分拣处理系统;Fig. 21 shows the sorting processing system of an embodiment of the present application;

图22示出本申请另一实施例的分拣处理系统;Fig. 22 shows the sorting processing system of another embodiment of the present application;

图23是本申请一实施例的仓储机器人的巷道机工作模式示意图;Fig. 23 is a schematic diagram of the working mode of the roadway machine of the storage robot according to an embodiment of the present application;

图24示出相关技术中一种仓储机器人的行走方式;Fig. 24 shows a walking mode of a storage robot in the related art;

图25示出本申请一实施例的仓储机器人的棋盘格型行走方式;Fig. 25 shows a checkerboard walking mode of a warehouse robot according to an embodiment of the present application;

附图标记:Reference signs:

100货架单元;102巷道;104存储列;106存储层;108料箱;110货架单元的爬升链条;111定位片;112落地立柱;114悬空立柱;120、130立柱组;122、124、132、134立柱;142固定座;144托板;145,146横梁;160上层货架;162承载平台;164第一开口;166导轨;170下层货架;180移载母车;182移载母车的链条;190货架区;100 shelf unit; 102 roadway; 104 storage column; 106 storage layer; 108 material box; 110 climbing chain of shelf unit; 111 positioning piece; 134 column; 142 fixed seat; 144 pallet; 145,146 beam; 160 upper shelf; 162 load platform; 164 first opening; 166 guide rail; 170 lower shelf; 190 shelf area;

200仓储机器人;210可移动基座;211主体;212第二驱动装置;214驱动轮;216惰轮;220支撑立柱;222制动器;224第三带轮;226第二同步带;228弹簧导杆机构;230齿条;232,234芯轴;240爬升组件;242爬升模块;244基体;245第二开口;246滚动件;248推杆;250定位板;252开槽;253内凹部;251间隙;254第一驱动装置;256齿带/双面齿同步带;258定位套;260爬升轮组;262链轮;264导轮;266滚珠花键组;270同步伸出机构;272第一带轮;273第二带轮;274第一同步带;276支撑架;278连接件;280搬运装置;282伸缩货叉;284跨梁;286摆臂;288推拉手指;200 storage robot; 210 movable base; 211 main body; 212 second driving device; 214 driving wheel; 216 idler wheel; 220 support column; 222 brake; 224 third pulley; Mechanism; 230 rack; 232,234 mandrel; 240 climbing component; 242 climbing module; 244 base; 245 second opening; 246 rolling element; 248 push rod; ; 254 first driving device; 256 toothed belt/double-sided toothed synchronous belt; 258 positioning sleeve; 260 climbing wheel group; 262 sprocket wheel; 264 guide wheel; Wheel; 273 second pulley; 274 first synchronous belt; 276 support frame; 278 connector; 280 handling device; 282 telescopic fork;

300分拣工作站;302分拣位;304第一货架;306第二货架;308分拣台;310输送线;312放货口;314取货口。300 sorting workstation; 302 sorting position; 304 first shelf; 306 second shelf; 308 sorting table; 310 conveyor line;

具体实施方式Detailed ways

下面将参照附图更详细地描述本申请的实施方式。虽然附图中显示了本申请的实施方式,然而应该理解,可以以各种形式实现本申请而不应被这里阐述的实施方式所限制。相反,提供这些实施方式是为了使本申请更加透彻和完整,并且能够将本申请的范围完整地传达给本领域的技术人员。Embodiments of the present application will be described in more detail below with reference to the accompanying drawings. Although embodiments of the present application are shown in the drawings, it should be understood that the present application may be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that this application will be thorough and complete, and will fully convey the scope of this application to those skilled in the art.

应当理解,尽管在本申请可能采用术语“第一”、“第二”、“第三”等来描述各种信息,但这些信息不应限于这些术语。这些术语仅用来将同一类型的信息彼此区分开。例如,在不脱离本申请范围的情况下,第一信息也可以被称为第二信息,类似地,第二信息也可以被称为第一信息。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。It should be understood that although the terms "first", "second", "third" and so on may be used in this application to describe various information, such information should not be limited to these terms. These terms are only used to distinguish information of the same type from one another. For example, without departing from the scope of the present application, first information may also be called second information, and similarly, second information may also be called first information. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present application, "plurality" means two or more, unless otherwise specifically defined.

在本申请的描述中,需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the present application, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientations or positional relationships indicated by "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the application and simplifying the description, and It is not to indicate or imply that the device or element referred to must have a particular orientation, be constructed, or operate in a particular orientation, and thus should not be construed as limiting the application.

除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。Unless otherwise clearly specified and limited, terms such as "mounted", "connected", "connected" and "fixed" should be interpreted in a broad sense, for example, it can be fixed connection, detachable connection or integral; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.

以下结合附图详细描述本申请实施例的技术方案。The technical solutions of the embodiments of the present application are described in detail below with reference to the accompanying drawings.

本申请一实施例提供一种仓储系统,参阅图1和图2,本实施例的仓储系统包括多个货架单元100、以及仓储机器人200。An embodiment of the present application provides a storage system. Referring to FIG. 1 and FIG. 2 , the storage system in this embodiment includes a plurality of shelf units 100 and a storage robot 200 .

多个货架单元100间隔分布,相邻货架单元100之间的间隔区域形成巷道102,货架单元100包括在巷道102的宽度方向上设于两端的两个立柱组120,130,立柱组120、130包括沿巷道102的长度方向间隔分布的多个立柱,多个立柱通过沿长度方向延伸的横梁146连接为一体,相邻立柱之间形成存储列104,所述存储列104具有多个存储层106;所述相邻货架单元100靠近所述巷道102一端的两个相对的立柱组120、130的至少部分立柱上设有爬升链条110;A plurality of shelf units 100 are distributed at intervals, and the interval area between adjacent shelf units 100 forms a roadway 102. The shelf unit 100 includes two column groups 120, 130 arranged at both ends in the width direction of the channel 102. The column groups 120, 130 It includes a plurality of columns distributed at intervals along the length direction of the roadway 102, and the plurality of columns are connected as a whole by a beam 146 extending along the length direction, and a storage column 104 is formed between adjacent columns, and the storage column 104 has a plurality of storage layers 106 ; Climbing chains 110 are provided on at least some of the uprights of the two opposite upright groups 120 and 130 near the end of the aisle 102 of the adjacent shelf unit 100 ;

仓储机器人200具有可移动基座、搬运装置和爬升组件,可移动基座用于驱动仓储机器人在支撑面上运动,爬升组件用于沿多个爬升链条110升降,以使得搬运装置与目标存储层106之间转移存放对象,即使得搬运装置从目标存储层106获取存放对象或将存放对象放置在目标存储层106上;The storage robot 200 has a movable base, a handling device, and a climbing assembly. The movable base is used to drive the storage robot to move on the support surface. 106 to transfer storage objects, that is, to make the handling device obtain the storage objects from the target storage layer 106 or place the storage objects on the target storage layer 106;

其中,仓储机器人200的高度小于货架单元100最底端的横梁146的高度。Wherein, the height of the storage robot 200 is smaller than the height of the beam 146 at the bottom of the shelf unit 100 .

一些实施例中,每个立柱组120、130的多个立柱通过顶端的横梁145和底端的横梁146连接为一体。In some embodiments, a plurality of uprights of each upright group 120 , 130 are connected as a whole through a beam 145 at the top and a beam 146 at the bottom.

本申请实施例中,通过设置仓储机器人200的高度小于货架单元100最底端的横梁146的高度,使得仓储机器人200能够在货架单元底部行走,而不是必须沿着巷道行走,因此可以减少行走距离,快速到达目标位置。In the embodiment of the present application, by setting the height of the storage robot 200 to be lower than the height of the beam 146 at the bottom of the shelf unit 100, the storage robot 200 can walk on the bottom of the shelf unit instead of walking along the roadway, so the walking distance can be reduced. Quickly reach the target location.

一种相关技术中,仓储机器人的行动受限于货架单元最下层的高度,无法在货架单元100底部穿行,只能沿着巷道102长度方向或绕着货架单元100行走,参见图23所示。假设需要从A点出发B点取货后到达C点的工作站,需例如按照图示路线行走到巷道底部后再去向工作站。In a related technology, the action of the storage robot is limited by the height of the lowest layer of the shelf unit, and cannot walk through the bottom of the shelf unit 100, but can only walk along the length of the aisle 102 or around the shelf unit 100, as shown in FIG. 23 . Suppose you need to pick up the goods from point A and then arrive at the workstation at point C. For example, you need to walk to the bottom of the roadway according to the route shown in the figure and then go to the workstation.

参见图24所示,依据本申请实施例,仓储机器人能够在货架单元底部行走,因此可以拥有更高的自由度,例如能按照棋盘格型行走方式行走。假设仓储机器人有与图23相同的起点、终点和取货点,即需要从D点出发E点取货后到达F点的工作站,可按照图示路线,从D点沿巷道102行走至E点对齐的位置后,从货架单元100底部横跨货架单元100和巷道102穿行到E点取货,之后继续跨货架单元100和巷道102穿行,至到达F点的工作站。本申请中,棋盘格型行走方式指仓储机器人能够在假想的棋盘式行走空间中按照确定的行走路径行走,行走路径由所要经过的棋盘格的边来定义。可以理解的,具体经过哪些棋盘格和哪些边例如可以取决于系统调度、避障的需要等。棋盘中格子的位置和尺寸例如可以但不限于取决于货架单元的存储列的位置、存储列的宽度、货架单元的、相邻货架单元之间的间距等。Referring to FIG. 24 , according to the embodiment of the present application, the storage robot can walk on the bottom of the shelf unit, so it can have a higher degree of freedom, for example, it can walk in a checkerboard pattern. Assuming that the storage robot has the same starting point, end point and pick-up point as in Figure 23, that is, it needs to start from point D to pick up the goods at point E and arrive at the workstation at point F. It can walk from point D to point E along the roadway 102 according to the route shown in the figure. After aligning the position, walk across the shelf unit 100 and the aisle 102 from the bottom of the shelf unit 100 to pick up the goods at point E, and then continue to walk across the shelf unit 100 and the aisle 102 until reaching the workstation at point F. In this application, the checkerboard walking mode means that the storage robot can walk in a hypothetical checkerboard-like walking space according to a certain walking path, and the walking path is defined by the sides of the checkerboard to pass. It can be understood that which checkerboard cells and which sides to pass may depend, for example, on system scheduling, obstacle avoidance requirements, and the like. The position and size of the cells in the checkerboard may depend on, for example but not limited to, the position of the storage columns of the shelf units, the width of the storage columns, the spacing of the shelf units, the spacing between adjacent shelf units, and the like.

对比图23和图24的行走路线可知,本申请实施例的仓储机器人能够在货架区实现跨巷道取放货功能,在工作站到库区的行驶路径可选择性更高,减少拥堵,整个运行过程中减少了旋转次数并且节省了行走路径,提高了机器人的单车效率。另外,由于具有更大的行走空间,可在不增加拥堵可能的同时,增加场地内仓储机器人的数量。Comparing the walking routes in Figure 23 and Figure 24, it can be seen that the storage robot of the embodiment of the present application can realize the function of picking and placing goods across the aisle in the shelf area, and the driving path from the workstation to the storage area can be more selective, reducing congestion, and the entire operation process The number of rotations is reduced and the walking path is saved, which improves the cycling efficiency of the robot. In addition, due to the larger walking space, the number of storage robots in the venue can be increased without increasing the possibility of congestion.

一并参见图3,一些实施例中,立柱组120、130的多个立柱包括落地立柱112和悬空立柱114,落地立柱112和悬空立柱114交替设置,即相邻落地立柱112之间设有一个悬空立柱114。相邻的落地立柱112与悬空立柱114之间形成存储列104。可以理解的,另一些实施例中,相邻落地立柱112之间可设有两个或两个以上悬空立柱114,相邻的落地立柱112与悬空立柱114之间形成存储列104,相邻悬空立柱114之间也形成存储列104。可以理解的,各相邻立柱的间距可以相同或不同。本实施例中,在落地立柱112之间设置悬空立柱,且在相邻的落地立柱112与悬空立柱114之间形成存储列,与仅有落地立柱且在落地立柱之间形成同等宽度的存储列相比,落地立柱之间的间距更大,使得仓储机器人自巷道行走到货架单元下方时具有更大的自由度,降低仓储机器人行走控制难度。Referring to Fig. 3 together, in some embodiments, the plurality of columns of the column groups 120, 130 include floor columns 112 and suspended columns 114, and the floor columns 112 and the suspended columns 114 are arranged alternately, that is, there is one between adjacent floor columns 112. Suspension column 114. The storage columns 104 are formed between the adjacent ground columns 112 and the suspended columns 114 . It can be understood that in some other embodiments, two or more suspended columns 114 may be provided between adjacent floor columns 112, and storage columns 104 are formed between adjacent floor columns 112 and suspended columns 114, and adjacent suspended columns 114 Columns 104 are also formed between columns 114 . It can be understood that the distances between adjacent pillars can be the same or different. In this embodiment, suspended columns are set between floor columns 112, and a storage row is formed between adjacent floor columns 112 and suspended columns 114, and storage columns with the same width are formed between floor columns only and between floor columns In comparison, the distance between the landing columns is larger, so that the storage robot has a greater degree of freedom when walking from the aisle to the bottom of the shelf unit, and reduces the difficulty of the storage robot walking control.

一些实施例中,爬升链条110通过多个固定座142安装在相应立柱上,多个固定座142分布于爬升链条110竖向两端及两端之间的预设位置,例如,图3的示例中,爬升链条110通过分布于竖向两端的两个固定座142及中间的两个固定座142安装在相应立柱上。可以理解的,各相邻固定座142的间距可以相同或不同。相关技术中,爬升链条仅在上下两端固定到立柱,存在因链条节数太多而导致链条长度偏差大,从而使货架单元的高度受限的问题。本实施例中,使分布于爬升链条110竖向两端及两端之间的预设位置的多个固定座将爬升链条110直接安装到立柱,这样,能够确保各相邻固定座之间的链条的长度的准确度,从而降低链条整体长度偏差,允许货架单元具有更高的高度。In some embodiments, the climbing chain 110 is installed on the corresponding column through a plurality of fixing seats 142, and the plurality of fixing seats 142 are distributed at preset positions between vertical ends of the climbing chain 110 and between the two ends, for example, the example of FIG. 3 Among them, the climbing chain 110 is installed on the corresponding column through two fixing seats 142 distributed at vertical ends and two fixing seats 142 in the middle. It can be understood that the distances between adjacent fixing seats 142 can be the same or different. In the related art, the climbing chain is only fixed to the column at the upper and lower ends, and there is a problem that the length of the chain is large due to too many links of the chain, so that the height of the shelf unit is limited. In this embodiment, the climbing chain 110 is directly installed on the column by a plurality of fixing seats distributed at the vertical ends of the climbing chain 110 and preset positions between the two ends, so that the distance between each adjacent fixing seats can be ensured. The accuracy of the length of the chain, thereby reducing the overall length deviation of the chain, allows the shelf unit to have a higher height.

一些实施例中,货架单元100的两个立柱组120、130的立柱在巷道102长度方向上两两对齐,两个立柱组120、130的对齐的立柱之间设有用于承载货物的多个托板144。两个立柱组120、130的相邻两对对齐的立柱122,132,124,134之间形成存储列104,通过立柱之间的托板形成存储列104的多个存储层106。可以理解的,托板144的长度可设置成适于放单排或双排料箱,也可设置成放多排料箱。In some embodiments, the columns of the two column groups 120, 130 of the shelf unit 100 are aligned two by two in the length direction of the aisle 102, and a plurality of pallets for carrying goods are arranged between the aligned columns of the two column groups 120, 130. plate 144. The storage column 104 is formed between two adjacent pairs of aligned columns 122 , 132 , 124 , 134 of the two column groups 120 , 130 , and multiple storage layers 106 of the storage column 104 are formed by supporting plates between the columns. It can be understood that the length of the pallet 144 can be set to be suitable for placing a single row or a double row of material boxes, and can also be set to accommodate multiple rows of material boxes.

参阅图4和图5,本申请另一实施例的仓储系统包括上层货架160和下层货架170,上层货架160位于下层货架170之上,上层货架160和下层货架170分别具有多个货架单元100。4 and 5, the storage system according to another embodiment of the present application includes an upper shelf 160 and a lower shelf 170, the upper shelf 160 is located above the lower shelf 170, and the upper shelf 160 and the lower shelf 170 respectively have a plurality of shelf units 100.

上层货架160与下层货架170之间具有用于承载上层货架160的承载平台162,上层货架160与下层货架170的至少部分巷道位置相对应,承载平台162在巷道位置相对应处设有与下层货架170的巷道位置相对应的第一开口164,使得仓储机器人200可经由第一开口164在下层货架170与上层货架160之间移动。There is a carrying platform 162 for carrying the upper shelf 160 between the upper shelf 160 and the lower shelf 170, the upper shelf 160 corresponds to at least part of the roadway position of the lower shelf 170, and the carrying platform 162 is provided with the lower shelf at the position corresponding to the roadway position. The position of the aisle 170 corresponds to the first opening 164 , so that the storage robot 200 can move between the lower shelf 170 and the upper shelf 160 through the first opening 164 .

一些实施例中,上层货架160的货架单元100配置有与第一开口164处的立柱相接的导轨166,导轨166沿巷道和宽度方向和/或长度方向延伸;仓储系统还包括移载母车180,移载母车180设有链条182、以及与导轨166配合的行走轮(图中未示出);移载母车180的链条182用于在第一开口164处与下层货架170的爬升链条110对接;行走轮用于在仓储机器人200爬升到移载母车180的链条后,使移载母车180带着仓储机器人200沿着导轨166平移。In some embodiments, the shelf unit 100 of the upper shelf 160 is configured with a guide rail 166 connected to the column at the first opening 164, and the guide rail 166 extends along the aisle and the width direction and/or the length direction; the storage system also includes a transfer mother car 180, the transfer mother car 180 is provided with a chain 182 and a walking wheel (not shown) that cooperates with the guide rail 166; the chain 182 of the transfer mother car 180 is used for climbing with the lower shelf 170 at the first opening 164 The chain 110 is docked; the traveling wheels are used to make the transfer mother vehicle 180 take the storage robot 200 to translate along the guide rail 166 after the storage robot 200 climbs to the chain of the transfer mother vehicle 180 .

一些实施例中,仓储机器人200的爬升组件相对于可移动基座可升降;导轨166与承载平台162之间的距离不超过爬升组件的最大上升高度,使得仓储机器人200可在导轨166处自移载母车180下降到承载平台162。In some embodiments, the climbing assembly of the storage robot 200 can be raised and lowered relative to the movable base; the distance between the guide rail 166 and the carrying platform 162 does not exceed the maximum rising height of the climbing assembly, so that the storage robot 200 can move by itself on the guide rail 166 The mother car 180 descends to the carrying platform 162 .

仓储机器人200从下层货架170移动到上层货架160时,移载母车180移到第一开口164处,移载母车180的链条182与下层货架170的爬升链条110对接,仓储机器人200自下层货架170的爬升链条110爬升至与移载母车180的链条182啮合后,移载母车180可载着仓储机器人200沿导轨166自第一开口164处平移到目标位置,仓储机器人200可从移载母车180下降到承载平台162。When the storage robot 200 moves from the lower shelf 170 to the upper shelf 160, the transfer mother car 180 moves to the first opening 164, the chain 182 of the transfer mother car 180 is docked with the climbing chain 110 of the lower shelf 170, and the storage robot 200 moves from the lower shelf to the first opening 164. After the climbing chain 110 of the shelf 170 climbs to engage with the chain 182 of the transfer mother car 180, the transfer mother car 180 can carry the storage robot 200 along the guide rail 166 and translate from the first opening 164 to the target position, and the storage robot 200 can move from The transfer mother vehicle 180 descends to the carrying platform 162 .

仓储机器人200从上层货架160移动到下层货架170时,仓储机器人200移动到导轨166处的移载母车处,并从承载平台162爬升至与移载母车180的链条182啮合,移载母车180可载着仓储机器人200沿导轨166平移到第一开口164处,移载母车180的爬升链条110与下层货架170的爬升链条110对接,仓储机器人200沿下层货架170的爬升链条110下降。When the storage robot 200 moves from the upper shelf 160 to the lower shelf 170, the storage robot 200 moves to the transfer mother car at the guide rail 166, and climbs from the carrying platform 162 to mesh with the chain 182 of the transfer mother car 180. The car 180 can carry the storage robot 200 and move to the first opening 164 along the guide rail 166. The climbing chain 110 of the transfer mother car 180 is docked with the climbing chain 110 of the lower shelf 170, and the storage robot 200 descends along the climbing chain 110 of the lower shelf 170. .

可以理解的,一些实施例中,移载母车180的链条182还可以与上层货架160的爬升链条110对接,使得仓储机器人可以经由移载母车180的链条182在上层货架160与下层货架170之间移动。It can be understood that, in some embodiments, the chain 182 of the transfer mother car 180 can also be docked with the climbing chain 110 of the upper shelf 160, so that the storage robot can pass the chain 182 of the transfer mother car 180 between the upper shelf 160 and the lower shelf 170. to move between.

一些实施例中,第一开口164处设有与上层货架160的爬升链条110和下层货架170的相应爬升链条110一体连接的跨层连接链条,使得仓储机器人200可通过跨层连接链条在下层货架170与上层货架160之间移动。In some embodiments, the first opening 164 is provided with a cross-layer connecting chain integrally connected with the climbing chain 110 of the upper shelf 160 and the corresponding climbing chain 110 of the lower shelf 170, so that the storage robot 200 can pass through the cross-layer connecting chain. 170 and the upper shelf 160 to move.

参阅图6至图9,本申请一实施例的仓储机器人200包括可移动基座210、搬运装置280、以及多个爬升组件240。可移动基座210用于驱动仓储机器人200在支撑面上运动。搬运装置280用于从货架单元100的的目标货位上获取存放对象或将存放对象放置在货架单元的目标货位上。Referring to FIGS. 6 to 9 , a storage robot 200 according to an embodiment of the present application includes a movable base 210 , a handling device 280 , and a plurality of climbing components 240 . The movable base 210 is used to drive the storage robot 200 to move on the supporting surface. The handling device 280 is used to obtain storage objects from the target storage position of the shelf unit 100 or place the storage objects on the target storage position of the shelf unit.

爬升组件240包括多个爬升模块242。爬升模块242包括爬升轮组260、安装于可移动基座210的基体244、以及安装于基体244的第一驱动装置254;爬升轮组260包括导轮264、以及由第一驱动装置254驱动的链轮262;链轮262和导轮264间隔设置,以在链轮262与设于货架单元100立柱的爬升链条110啮合时夹持爬升链条110于其中;多个爬升组件240的多个链轮262沿着爬升链条110升降时,带动可移动基座210和搬运装置280升降。Climb assembly 240 includes a plurality of climb modules 242 . The climbing module 242 includes a climbing wheel set 260, a base 244 installed on the movable base 210, and a first driving device 254 installed on the base 244; Sprocket 262; the sprocket 262 and the guide wheel 264 are arranged at intervals to clamp the climbing chain 110 when the sprocket 262 is engaged with the climbing chain 110 provided on the column of the shelf unit 100; a plurality of sprockets of a plurality of climbing components 240 262 drives the movable base 210 and the carrying device 280 to go up and down along the climbing chain 110.

本实施例中,爬升模块242通过导轮264和链轮262对爬升链条110形成夹持,因此可以直接夹住爬升链条110进行爬升,导轮264可对爬升进行导向,这样,无需在货架单元上另外设置导轨进行导向,能够降低材料和安装成本。In this embodiment, the climbing module 242 clamps the climbing chain 110 through the guide wheel 264 and the sprocket 262, so it can directly clamp the climbing chain 110 to climb, and the guide wheel 264 can guide the climbing. Additional guide rails are provided on the board for guidance, which can reduce material and installation costs.

一并参阅图10,一些实施例中,可移动基座210包括主体211、及设于主体211的第一行走轮组和第二行走轮组。Referring to FIG. 10 together, in some embodiments, the movable base 210 includes a main body 211 , and a first traveling wheel set and a second traveling wheel set disposed on the main body 211 .

一个具体实现中,可移动基座210的主体211包括方形框体。可以理解的,本申请不限于此,例如,主体211还可以是长方形、或椭圆形等。第一行走轮组可以为驱动轮组,驱动轮组的驱动轮214由第二驱动装置212驱动,第二驱动装置212可以是电机(例如伺服电机),但不限于此。第二行走轮组可以为惰轮组。图中示出第二行走轮组包括两个惰轮216,设于主体211沿行走方向的前后两侧,第一行走轮组包括两个驱动轮214,分别设于主体211沿行走方向的左右两侧。可以理解的,第一行走轮组和第二行走轮组的行走轮数量和类型不限于此。一些实施例中,通过驱动轮214差速旋转的方式实现仓储机器人200行走方向的改变。In a specific implementation, the main body 211 of the movable base 210 includes a square frame. It can be understood that the present application is not limited thereto, for example, the main body 211 may also be in the shape of a rectangle or an ellipse. The first traveling wheel set may be a driving wheel set, and the driving wheel 214 of the driving wheel set is driven by a second driving device 212, and the second driving device 212 may be a motor (such as a servo motor), but is not limited thereto. The second traveling wheel set can be an idle wheel set. The figure shows that the second walking wheel set includes two idler wheels 216, which are arranged on the front and rear sides of the main body 211 along the walking direction, and the first walking wheel set includes two driving wheels 214, which are respectively arranged on the left and right sides of the main body 211 along the walking direction. sides. It can be understood that the number and types of the running wheels of the first running wheel set and the second running wheel set are not limited thereto. In some embodiments, the change of the walking direction of the storage robot 200 is realized by means of the driving wheel 214 rotating at a differential speed.

一并参阅图11,一些实施例中,爬升模块242还包括可伸缩地安装于基体244的定位套258,链轮262和导轮264可转动地安装于定位套258;定位套258伸出时,带动链轮262和导轮264伸出,以使链轮262与爬升链条110啮合,定位套258缩回时,带动链轮262和导轮264缩回,以使链轮262与爬升链条110分离。Referring to FIG. 11 together, in some embodiments, the climbing module 242 also includes a positioning sleeve 258 telescopically installed on the base body 244, and the sprocket 262 and the guide wheel 264 are rotatably installed on the positioning sleeve 258; when the positioning sleeve 258 extends , drives the sprocket 262 and the guide wheel 264 to stretch out, so that the sprocket 262 meshes with the climbing chain 110, and when the positioning sleeve 258 retracts, drives the sprocket 262 and the guide wheel 264 to retract, so that the sprocket 262 and the climbing chain 110 separate.

一些实施例中,仓储机器人在第一方向两端设有两个爬升组件240,每个爬升组件240包括设于第二方向两端的两个爬升模块242;其中,第一方向和第二方向其中之一为仓储机器人200的行走方向,其中之另一为与仓储机器人200的行走方向垂直的方向。In some embodiments, the storage robot is provided with two climbing assemblies 240 at both ends of the first direction, and each climbing assembly 240 includes two climbing modules 242 arranged at both ends of the second direction; wherein, the first direction and the second direction wherein One is the walking direction of the storage robot 200 , and the other is a direction perpendicular to the walking direction of the storage robot 200 .

一些实施例中,参见附图所示,第一方向为仓储机器人200的行走方向(如图中Y所示),第二方向为与仓储机器人200的行走方向垂直的方向(如图中X所示)。可移动基座210的主体211的四角固定安装有支撑立柱,四个爬升模块242安装于四个支撑立柱220。爬升组件240的两个爬升模块242的定位套258和爬升轮组260相背离而设。爬升组件240的两个爬升模块242的基体244一体设置,例如为一体成型或一体连接,从而使得该两个爬升模块242形成一个爬升组件240。In some embodiments, referring to the accompanying drawings, the first direction is the walking direction of the storage robot 200 (shown as Y in the figure), and the second direction is the direction perpendicular to the walking direction of the storage robot 200 (shown as X in the figure). Show). The four corners of the main body 211 of the movable base 210 are fixedly installed with supporting columns, and the four climbing modules 242 are installed on the four supporting columns 220 . The positioning sleeves 258 and the climbing wheel sets 260 of the two climbing modules 242 of the climbing assembly 240 are arranged away from each other. The base body 244 of the two climbing modules 242 of the climbing assembly 240 is provided integrally, such as integrally formed or integrally connected, so that the two climbing modules 242 form a climbing assembly 240 .

可以理解的,另一些实施例中,仓储机器人具有一个爬升组件,四个爬升模块安装于四个支撑立柱,四个爬升模块的基体一体设置,从而使得该四个爬升模块形成一个爬升组件。It can be understood that in some other embodiments, the storage robot has a climbing assembly, four climbing modules are installed on four support columns, and the bases of the four climbing modules are integrated, so that the four climbing modules form a climbing assembly.

一些实施例中,爬升组件240包括两个运行部,爬升组件240的两个爬升模块242的两个定位套258与两个运行部相连,两个运行部用于带动两个定位套258沿相反方向同步伸出或同步缩回。In some embodiments, the climbing assembly 240 includes two running parts, and the two positioning sleeves 258 of the two climbing modules 242 of the climbing assembly 240 are connected with the two running parts, and the two running parts are used to drive the two positioning sleeves 258 along the opposite direction. The direction is synchronously extended or synchronously retracted.

一个实施方式中,爬升组件240的两个爬升模块242的基体244一体设置,爬升组件240包括同步伸出机构270,同步伸出机构270包括安装于基体244的单个驱动装置(图中未示出)、第一传动机构及两个运行部,该驱动装置通过第一传动机构驱动两个运行部沿相反方向移动,从而带动两个定位套258沿相反方向同步伸出或同步缩回。可以理解的,另一实施方式中,也可配置两个彼此独立的驱动装置分别驱动两个运行部。In one embodiment, the base body 244 of the two climbing modules 242 of the climbing assembly 240 is integrally arranged, and the climbing assembly 240 includes a synchronous extension mechanism 270, and the synchronous extension mechanism 270 includes a single driving device (not shown in the figure) installed on the base body 244 ), the first transmission mechanism and the two running parts. The driving device drives the two running parts to move in opposite directions through the first transmission mechanism, thereby driving the two positioning sleeves 258 to extend or retract synchronously in opposite directions. It can be understood that in another embodiment, two driving devices independent of each other can also be configured to drive the two running parts respectively.

参阅附图,第一传动机构包括沿第二方向间隔设置的第一带轮272和第二带轮273,第一带轮272和第二带轮273其中之一为主动轮,其中之另一为从动轮,主动轮与该单个驱动装置连接,第一同步带274套设于第一带轮272和第二带轮273上。两个运行部分别设于第一同步带274的运行方向相反的上段和下段。爬升模块242的定位套258通过支撑架276和连接件278与相应运行部连接,支撑架276和连接件278可移动地支撑于基体244,定位套258固定安装于支撑架276,支撑架276可移动地支撑于基体244,运行部通过连接件278与支撑架276相连接。连接件278一端与运行部固定连接,另一端与支撑架276固定连接。第一同步带274转动时,两个运行部在第二方向上沿相反方向移动,分别通过连接件278推动支撑架276和定位套258,从而使得爬升模块的两个定位套258在第二方向上沿相反方向同步伸出或同步缩回。Referring to the accompanying drawings, the first transmission mechanism includes a first pulley 272 and a second pulley 273 arranged at intervals along the second direction, one of the first pulley 272 and the second pulley 273 is a driving pulley, and the other The driven pulley is connected to the single driving device, and the first synchronous belt 274 is sheathed on the first pulley 272 and the second pulley 273 . The two running parts are respectively arranged on the upper section and the lower section of the first synchronous belt 274 with opposite running directions. The positioning sleeve 258 of the climbing module 242 is connected to the corresponding running part through the supporting frame 276 and the connecting piece 278. The supporting frame 276 and the connecting piece 278 are movably supported on the base body 244. The positioning sleeve 258 is fixedly installed on the supporting frame 276. The supporting frame 276 can be It is movably supported on the base body 244 , and the running part is connected with the supporting frame 276 through the connecting piece 278 . One end of the connecting piece 278 is fixedly connected to the running part, and the other end is fixedly connected to the supporting frame 276 . When the first synchronous belt 274 rotates, the two running parts move in opposite directions in the second direction, respectively push the support frame 276 and the positioning sleeve 258 through the connecting piece 278, so that the two positioning sleeves 258 of the climbing module move in the second direction. Synchronously extend or retract synchronously in the opposite direction.

可以理解的,另一些实施例中,第一传动机构可采用其他类型,例如,第一传动机构可包括与单个驱动装置连接的齿轮、以及在直径方向两端与齿轮啮合的两个齿条;运行方向相反的两个运行部分别设于两个齿条。驱动装置驱动齿轮转动时,齿轮驱动两个齿条在第二方向上沿相反方向移动,从而带动爬升模块的两个定位套在第二方向上沿相反方向同步伸出或同步缩回。It can be understood that in some other embodiments, the first transmission mechanism may adopt other types, for example, the first transmission mechanism may include a gear connected to a single driving device, and two racks meshing with the gear at both ends in the diameter direction; The two running parts with opposite running directions are respectively arranged on the two racks. When the driving device drives the gear to rotate, the gear drives the two racks to move in the opposite direction in the second direction, thereby driving the two positioning sleeves of the climbing module to extend or retract synchronously in the opposite direction in the second direction.

一些实施例中,可移动基座210与爬升模块242之间设有升降机构,升降机构用于带动爬升模块242和搬运装置280相对于可移动基座210升降。升降机构例如可以是但不限于齿条式升降机构、链条式升降机构、剪叉式升降机构等。In some embodiments, a lifting mechanism is provided between the movable base 210 and the climbing module 242 , and the lifting mechanism is used to drive the climbing module 242 and the handling device 280 to lift relative to the movable base 210 . The lifting mechanism may be, for example but not limited to, a rack-type lifting mechanism, a chain-type lifting mechanism, a scissor-type lifting mechanism, and the like.

一些实施例中,爬升模块242的基体244套设于支撑立柱220上,基体244沿支撑立柱220升降时,通过设于基体244与支撑立柱220之间的滚动件246与支撑立柱220滚动接触。滚动件246例如可以是滚轮或滚筒。In some embodiments, the base body 244 of the climbing module 242 is sheathed on the support column 220 , and when the base body 244 moves up and down along the support column 220 , the base body 244 makes rolling contact with the support column 220 through the rolling element 246 disposed between the base body 244 and the support column 220 . The rollers 246 can be rollers or rollers, for example.

参阅图6至图11,爬升模块242的基体244设有第二开口245,基体244通过第二开口245套设于支撑立柱220上,基体244在第二开口245处设有滚轮246,基体244沿支撑立柱220升降时,通过滚筒246与支撑立柱220滚动接触。滚筒246可装设于支撑架276的沿第二方向延伸的推杆248上且被限位于第二开口245处。6 to 11, the base 244 of the climbing module 242 is provided with a second opening 245, the base 244 is sleeved on the support column 220 through the second opening 245, the base 244 is provided with a roller 246 at the second opening 245, the base 244 When moving up and down along the support column 220 , the roller 246 makes rolling contact with the support column 220 . The roller 246 can be mounted on the push rod 248 extending along the second direction of the support frame 276 and limited to the second opening 245 .

基体244的第二开口245一侧设有定位板250,定位板250设有沿支撑立柱的高度方向延伸的开槽252,开槽252的槽口朝上;支撑立柱的顶部设有芯轴232,芯轴232的轴向沿第二方向延伸,芯轴232的直径略小于开槽252的宽度;爬升模块242相对于支撑立柱220上升的过程中,定位板250上升,使得芯轴232经开槽252的槽口进入开槽252,直到芯轴232与开槽252的底端相抵接,这时基体244的上升被芯轴232限制,爬升模块242到达能够相对于支撑立柱220所上升到的最高位置;同时,由于芯轴232的直径略小于开槽252的宽度,基体244在第一方向上的移动也被限制。爬升模块242到达能够相对于支撑立柱220所上升到的最高位置后,继续沿爬升链条110爬升时,可带动可移动基座210共同爬升。One side of the second opening 245 of the base body 244 is provided with a positioning plate 250, the positioning plate 250 is provided with a slot 252 extending along the height direction of the support column, and the notch of the slot 252 faces upward; the top of the support column is provided with a mandrel 232 , the axial direction of the mandrel 232 extends along the second direction, and the diameter of the mandrel 232 is slightly smaller than the width of the slot 252; when the climbing module 242 rises relative to the support column 220, the positioning plate 250 rises, so that the mandrel 232 is opened The notch of the groove 252 enters the slot 252 until the mandrel 232 abuts against the bottom end of the slot 252. At this moment, the rise of the base body 244 is limited by the mandrel 232, and the climbing module 242 reaches the position where the support column 220 can rise to. At the same time, since the diameter of the mandrel 232 is slightly smaller than the width of the slot 252, the movement of the base 244 in the first direction is also restricted. After the climbing module 242 reaches the highest position that can be raised relative to the support column 220 , when it continues to climb along the climbing chain 110 , it can drive the movable base 210 to climb together.

图12是仓储机器人的升降机构处于降下状态时的带载示意图,图13是仓储机器人的升降机构处于升起状态时的带载示意图。一个实施例中,升降机构处于降下状态时,料箱108在高度方向上不超出于支撑立柱220,支撑立柱220离支撑面的高度小于货架单元100最底端的横梁146离支撑面的高度,从而保证仓储机器人200能够带着料箱108在货架单元100下方行走。Fig. 12 is a schematic diagram of loading when the lifting mechanism of the storage robot is in a lowered state, and Fig. 13 is a schematic diagram of loading when the lifting mechanism of the storage robot is in a raised state. In one embodiment, when the lifting mechanism is in the lowered state, the bin 108 does not exceed the support column 220 in the height direction, and the height of the support column 220 from the support surface is less than the height of the bottommost crossbeam 146 of the shelf unit 100 from the support surface, so that It is ensured that the storage robot 200 can carry the material box 108 and walk under the shelf unit 100 .

一些实施例中,升降机构包括安装于爬升模块242的基体244的转动件、以及安装于支撑立柱220的线性移动件,转动件与线性移动件相啮合;转动件沿着线性移动件转动时,带动基体244相对于支撑立柱220上升或下降。一些实施例中,转动件和线性移动件之间为齿啮合,转动件例如可以是齿轮或齿条,线性移动件例如可以为齿条。另一些实施例中,转动件和线性移动件之间是链式啮合,转动件例如可以是链轮,线性移动件例如可以为链条。In some embodiments, the lifting mechanism includes a rotating part installed on the base 244 of the climbing module 242, and a linear moving part installed on the support column 220, the rotating part is engaged with the linear moving part; when the rotating part rotates along the linear moving part, The base body 244 is driven to rise or fall relative to the support column 220 . In some embodiments, the teeth mesh between the rotating part and the linear moving part, the rotating part may be a gear or a rack, and the linear moving part may be a rack, for example. In some other embodiments, the rotating part and the linear moving part are engaged in a chain, the rotating part may be, for example, a sprocket, and the linear moving part may be, for example, a chain.

一些实施例中,仓储机器人200还包括装设于支撑立柱220的制动器222,制动器222与线性移动件传动连接。制动器222具有制动状态和解除状态;制动器222处于制动状态时,使线性移动件保持停止状态,线性移动件只有在受力超出制动器222的制动力时才能相对于支撑立柱220升降;制动器222处于解除状态时,使线性移动件可以相对支撑立柱220自由升降。In some embodiments, the storage robot 200 further includes a brake 222 installed on the support column 220, and the brake 222 is connected to the linear moving part in transmission. The brake 222 has a braking state and a release state; when the brake 222 is in the braking state, the linear moving part is kept in a stopped state, and the linear moving part can only be raised and lowered relative to the support column 220 when the force exceeds the braking force of the brake 222; the brake 222 When it is in the released state, the linear moving part can be freely raised and lowered relative to the support column 220 .

一并参阅图14,一些实施例中,升降机构包括安装于爬升模块242的基体244的齿带256、以及安装于支撑立柱220的齿条230;制动器222通过第二同步带226和弹簧导杆机构228与齿条230连接;第二同步带226通过第三带轮224与制动器222连接,齿条230通过弹簧导杆机构228与第二同步带226连接;更具体的,第三带轮224、第二同步带226和弹簧导杆机构228设于支撑立柱220内部,制动器222和齿条230设于支撑立柱220外部。制动器222具有制动状态和解除状态;制动器222处于制动状态时,使齿条230保持停止状态,齿带256转动时可沿着保持停止的齿条230转动而升降;制动器222处于解除状态时,齿条230可以相对支撑立柱220自由滑动升降,齿带256沿一预设方向转动时带动基体244上升,并使得齿条230沿着支撑立柱220向下滑动,直至齿条230滑动到所能下降的最低位置,齿带256沿与该预设方向相反的方向转动时带动基体244下降,并使得齿条230沿着支撑立柱220向上滑动,直至齿条230滑动到所能上升的最高位置。14, in some embodiments, the lifting mechanism includes a toothed belt 256 installed on the base 244 of the climbing module 242, and a toothed rack 230 installed on the supporting column 220; the brake 222 passes through the second synchronous belt 226 and the spring guide rod The mechanism 228 is connected with the rack 230; the second synchronous belt 226 is connected with the brake 222 through the third pulley 224, and the rack 230 is connected with the second synchronous belt 226 through the spring guide mechanism 228; more specifically, the third pulley 224 , The second synchronous belt 226 and the spring guide rod mechanism 228 are arranged inside the supporting column 220 , and the brake 222 and the rack 230 are arranged outside the supporting column 220 . The brake 222 has a braking state and a release state; when the brake 222 is in the braking state, the rack 230 is kept in a stopped state, and when the toothed belt 256 rotates, it can rotate along the stopped rack 230 to lift; when the brake 222 is in a released state , the rack 230 can slide up and down freely relative to the supporting column 220, and when the toothed belt 256 rotates in a predetermined direction, it drives the base 244 to rise, and makes the rack 230 slide down along the supporting column 220 until the rack 230 slides to the limit. At the lowermost position, when the toothed belt 256 rotates in the direction opposite to the predetermined direction, the base 244 is driven down, and the rack 230 slides upward along the support column 220 until the rack 230 slides to the highest position that can be raised.

可以理解的,由于地面高度差和安装误差,链轮262的齿和爬升链条110相啮合的过程中,刚开始不一定能对正,此时齿条230所连接的弹簧导杆机构228能够产生一定的压缩量,从而通过补偿高度误差使得爬升链轮262与爬升链条110啮合。It can be understood that due to the ground height difference and installation error, the teeth of the sprocket 262 and the climbing chain 110 may not be aligned at the beginning during the meshing process. At this time, the spring guide mechanism 228 connected to the rack 230 can produce A certain amount of compression, so that the climbing sprocket 262 is engaged with the climbing chain 110 by compensating the height error.

一些实施例中,升降机构的转动件由第一驱动装置254驱动,即升降机构的转动件和爬升模块242的链轮262均由第一驱动装置254驱动。可以理解的,在另一些实施例中,转动件和链轮262各自具有独立的驱动装置。In some embodiments, the rotating part of the lifting mechanism is driven by the first driving device 254 , that is, both the rotating part of the lifting mechanism and the sprocket 262 of the climbing module 242 are driven by the first driving device 254 . It can be understood that, in other embodiments, the rotating member and the sprocket 262 each have independent driving devices.

参阅图11,一些实施例中,安装于基体244的齿带256为双面齿同步带。第一驱动装置254通过第二传动机构驱动双面齿同步带256和链轮262。在一个具体实现中,第二传动机构包括由第一驱动装置254驱动的第一齿轮、以及与第一齿轮传动连接的第二齿轮,第一齿轮和第二齿轮设于双面齿同步带256内部,与双面齿同步带256的内齿啮合,第一齿轮和第二齿轮转动时驱动双面齿同步带256转动,双面齿同步带256的外齿用于与立柱上的齿条230啮合。第二齿轮还与链轮262传动连接,第二齿轮转动时还驱动链轮262转动。Referring to FIG. 11 , in some embodiments, the toothed belt 256 installed on the base 244 is a double-sided toothed belt. The first driving device 254 drives the double-sided toothed synchronous belt 256 and the sprocket 262 through the second transmission mechanism. In a specific implementation, the second transmission mechanism includes a first gear driven by the first driving device 254 and a second gear connected to the first gear, and the first gear and the second gear are arranged on the double-sided toothed synchronous belt 256 Inside, mesh with the inner teeth of the double-sided tooth synchronous belt 256, drive the double-sided tooth synchronous belt 256 to rotate when the first gear and the second gear rotate, and the outer teeth of the double-sided tooth synchronous belt 256 are used to connect with the rack 230 on the column engage. The second gear is also in transmission connection with the sprocket 262, and when the second gear rotates, it also drives the sprocket 262 to rotate.

参阅图12,一实施例中,第二齿轮通过滚珠花键组266与链轮262连接。滚珠花键组266的花键轴穿过定位套258与链轮262固定连接,第二齿轮与套设于花键轴外的花键套固定连接;第二齿轮转动时,通过花键套带动花键轴转动,从而使链轮262转动;花键轴与定位套258之间设有轴承组件,轴承组件使得花键轴可相对于定位套258自由转动,以及带动定位套258沿轴向移动;花键轴为支撑架276的一部分,当同步伸出机构270的第一同步带274通过连接件278使支撑架276平移时,花键轴推动定位套258伸出或缩回,从而使爬升轮组260伸出或缩回。连接件278可以为杆状件。Referring to FIG. 12 , in one embodiment, the second gear is connected to the sprocket 262 through a ball spline set 266 . The spline shaft of the ball spline group 266 passes through the positioning sleeve 258 and is fixedly connected with the sprocket 262, and the second gear is fixedly connected with the spline sleeve set outside the spline shaft; when the second gear rotates, it is driven by the spline sleeve. The spline shaft rotates, so that the sprocket 262 rotates; a bearing assembly is arranged between the spline shaft and the positioning sleeve 258, and the bearing assembly enables the spline shaft to rotate freely relative to the positioning sleeve 258, and drives the positioning sleeve 258 to move axially The spline shaft is a part of the support frame 276. When the first synchronous belt 274 of the synchronous extension mechanism 270 makes the support frame 276 translate through the connector 278, the spline shaft pushes the positioning sleeve 258 to stretch out or retract, thereby making the climbing The wheel set 260 is extended or retracted. The connecting member 278 may be a rod-shaped member.

一些实施例中,同步伸出机构270的驱动装置无输出时,定位套258的伸出量可变化,同时,可使同步伸出机构270的驱动装置在爬升模块242的爬升过程中停止输出。由此,可以使得仓储机器人在沿着爬升链条110爬升或下降的过程中,通过定位套258的伸出量的变化,来适应巷道宽度方向上的两个链条在不同高度处的间距误差。在一个具体实例中,定位套258的伸出量变化可允许巷道宽度方向上的两个链条之间正负18mm的距离误差。In some embodiments, when the driving device of the synchronous extension mechanism 270 has no output, the extension amount of the positioning sleeve 258 can be changed, and at the same time, the output of the driving device of the synchronous extension mechanism 270 can be stopped during the climbing process of the climbing module 242 . Thus, the storage robot can adapt to the distance error between the two chains at different heights in the width direction of the roadway through the change of the protrusion of the positioning sleeve 258 during the climbing or descending process along the climbing chain 110 . In a specific example, the variation of the protrusion of the positioning sleeve 258 can allow a distance error of plus or minus 18 mm between the two chains in the width direction of the roadway.

一些实施例中,搬运装置280包括伸缩货叉282,伸缩货叉282安装于多个爬升模块242之间,伸缩货叉282的伸缩方向垂直于仓储机器人200的行走方向。伸缩货叉282的四个角设置有推拉手指。采用推拉的方式取放料箱,可以实现双伸位的取放。In some embodiments, the handling device 280 includes a telescopic fork 282 installed between the climbing modules 242 , and the telescopic fork 282 is telescopic in a direction perpendicular to the walking direction of the storage robot 200 . The four corners of the telescopic fork 282 are provided with push-pull fingers. The material box is picked and placed in a push-pull way, which can realize double-extended picking and placing.

一些实施例中,搬运装置280可摆动地安装于多个爬升模块242。参阅图15,搬运装置280底部沿第一方向间隔设置一对跨梁284,跨梁284沿第二方向延伸,跨梁284的两端设有摆臂286,搬运装置280通过多个摆臂286安装于多个爬升模块242;跨梁284内部设有反向机构,使得跨梁284两端的摆臂286具有相同的摆动角度和相反的摆动方向,这样,可保证搬运装置280在爬升过程中始终处于仓储机器人的中心。In some embodiments, the transport device 280 is swingably installed on the climbing modules 242 . Referring to Fig. 15, a pair of span beams 284 are arranged at intervals along the first direction at the bottom of the handling device 280, and the span beams 284 extend along the second direction. Installed in multiple climbing modules 242; the inside of the span beam 284 is provided with a reverse mechanism, so that the swing arms 286 at both ends of the span beam 284 have the same swing angle and opposite swing directions, so that it can ensure that the handling device 280 is always in the climbing process At the heart of warehouse robots.

一些实施例中,第一方向两端的两个爬升模块242可摆动地安装于可移动基座210,以调整该两个爬升模块242的两个链轮262的间距,从而适应巷道长度方向上两个链条在不同高度处之间的距离误差。In some embodiments, the two climbing modules 242 at both ends of the first direction are swingably installed on the movable base 210, so as to adjust the distance between the two sprockets 262 of the two climbing modules 242, so as to adapt to the length of the roadway. The distance error between chains at different heights.

参阅图16,一些实施例中,支撑立柱220顶部设有沿高度方向间隔设置的一对芯轴232和234,定位板250的开槽252在中部两侧设有内凹部253,爬升模块242到达能够相对于立柱所上升到的最高位置时,基体244的第二开口245高出于支撑立柱220顶端,下端的芯轴232与开槽252的底端相抵接,上端的芯轴234位于开槽252具有内凹部253的位置,通过设置内凹部253,使得上端的芯轴234与开槽252的内壁之间留有间隙251,从而允许爬升模块242的基体244相对于支撑立柱沿图示箭头方向摆动。一个具体实例中,基体244相对于支撑立柱220的摆动可允许巷道长度方向上两个链条之间正负6mm的距离误差。Referring to Fig. 16, in some embodiments, a pair of mandrels 232 and 234 arranged at intervals along the height direction are arranged on the top of the support column 220, and the slot 252 of the positioning plate 250 is provided with inner recesses 253 on both sides of the middle, and the climbing module 242 reaches When it can rise to the highest position relative to the column, the second opening 245 of the base body 244 is higher than the top of the support column 220, the mandrel 232 at the lower end abuts against the bottom end of the slot 252, and the mandrel 234 at the upper end is located in the slot. 252 has the position of the inner recess 253. By setting the inner recess 253, there is a gap 251 between the mandrel 234 at the upper end and the inner wall of the slot 252, thereby allowing the base 244 of the climbing module 242 to move in the direction of the arrow in the figure relative to the supporting column. swing. In a specific example, the swing of the base body 244 relative to the support column 220 can allow a distance error of plus or minus 6mm between two chains in the length direction of the roadway.

下面一并参阅图17和图18A至图18D,结合货架单元100的结构,对本申请实施例的仓储机器人200的爬升过程进行示例性描述。Referring to FIG. 17 and FIG. 18A to FIG. 18D in conjunction with the structure of the shelf unit 100 , the climbing process of the storage robot 200 according to the embodiment of the present application will be exemplarily described.

仓储机器人200确定要爬升到目标存储列的目标存储层时,行走至巷道102内该目标存储列处,且仓储机器人200的四个爬升模块242与巷道102两侧的四个爬升链条110相对的位置。如图18A所示,初始状态时,制动器222处于制动状态,齿条230处于所能上升到的最高位置;由于制动器222处于制动状态,齿带256升降时齿条230的位置不变。如图18B所示,第一驱动装置254驱动齿带256沿着齿条230上升,使得爬升模块242上升至预定高度后,同步伸出机构270使定位套258带着链轮262和导轮254伸出至定位套258与爬升链条110底端的定位片111相接触的位置,此时导轮264和链轮262位于爬升链条110下方;可以理解的,上述的预定高度是根据爬升链条110底端的高度确定的,且低于爬升模块242能够相对于支撑立柱220所上升到的最高位置。然后,齿带256继续沿着齿条230上升,带动导轮264和链轮262上升,使得链轮262与爬升链条110实现啮合,且导轮264和链轮262对爬升链条110形成夹持。当齿带256和爬升模块242上升至如图18C所示能够相对于支撑立柱220所上升到的最高位置后,制动器222被切换到解除状态。接着,如图18D所示,链轮262和导轮264沿着爬升链条110爬升,由于制动器222为解除状态,齿带256的旋转使齿条230下降,至齿条230与齿带256脱离啮合后,爬升模块242脱离齿条230,带着可移动基座210和搬运装置280爬升,直到升到目标存储层,通过搬运装置280与目标存储层之间转移存放对象。When the storage robot 200 determines to climb to the target storage layer of the target storage column, it walks to the target storage column in the roadway 102, and the four climbing modules 242 of the storage robot 200 are opposite to the four climbing chains 110 on both sides of the roadway 102. Location. As shown in FIG. 18A , in the initial state, the brake 222 is in the braking state, and the rack 230 is at the highest position it can rise to; since the brake 222 is in the braking state, the position of the rack 230 remains unchanged when the toothed belt 256 is raised and lowered. As shown in Figure 18B, the first driving device 254 drives the toothed belt 256 to rise along the rack 230, so that after the climbing module 242 rises to a predetermined height, the synchronous extension mechanism 270 makes the positioning sleeve 258 take the sprocket 262 and the guide wheel 254 Stretch out to the position where the positioning sleeve 258 is in contact with the positioning piece 111 at the bottom end of the climbing chain 110. At this time, the guide wheel 264 and the sprocket 262 are located below the climbing chain 110; The height is determined and lower than the highest position to which the climbing module 242 can rise relative to the support column 220 . Then, the toothed belt 256 continues to rise along the rack 230 , and drives the guide wheel 264 and the sprocket 262 to rise, so that the sprocket 262 is meshed with the climbing chain 110 , and the guide wheel 264 and the sprocket 262 clamp the climbing chain 110 . When the toothed belt 256 and the climbing module 242 rise to the highest position that can be raised relative to the support column 220 as shown in FIG. 18C , the brake 222 is switched to the released state. Then, as shown in Figure 18D, the sprocket 262 and the guide wheel 264 climb along the climbing chain 110, and because the brake 222 is in a released state, the rotation of the toothed belt 256 causes the toothed rack 230 to descend until the toothed rack 230 disengages from the toothed belt 256 Finally, the climbing module 242 breaks away from the rack 230, climbs with the movable base 210 and the transport device 280, until it reaches the target storage layer, and transfers the storage objects between the transport device 280 and the target storage layer.

本申请还提供一种分拣处理系统,包括如上所述的仓储系统;其中,仓储系统的仓储机器人被配置为自目标存储层将待分拣货箱装载至搬运装置后移动到目标分拣位,以使得所述待分拣货箱被分拣。进一步的,仓储机器人也可以将分拣后货箱自搬运装置卸载至目标存储层。The present application also provides a sorting processing system, including the storage system as described above; wherein, the storage robot of the storage system is configured to load the container to be sorted from the target storage layer to the handling device and then move to the target sorting position , so that the to-be-sorted boxes are sorted. Further, the storage robot can also unload the sorted cases from the handling device to the target storage layer.

一些实施例中,可获得分拣方式信息,根据分拣方式信息确定搬运装置的目标高度,按照搬运装置的目标高度控制搬运装置的上升或下降,使搬运装置的高度能够适应该分拣方式的需求。可通过控制仓储机器人的升降机构来控制搬运装置的上升或下降。分拣方式例如可以是直接人工分拣,即分拣人员直接对仓储机器人上的料箱进行分拣,当料箱108置于搬运装置280时,升降机构的升降高度可被调整为使得搬运装置上的料箱的高度适于供分拣人员直接在仓储机器人上进行分拣,如图19所示;或者,分拣方式也可以是分拣台分拣,即仓储机器人将料箱搬运到分拣台,分拣人员对分拣台上的料箱进行分拣;可使升降机构的升降高度可被调整为使得搬运装置280的高度与输送线310对接,例如如图20所示,从而将待分拣料箱输送到目标分拣位。输送线例如可以是皮带传送带、滚筒传送带、滚筒传送带、流利条等。In some embodiments, the sorting method information can be obtained, the target height of the conveying device can be determined according to the sorting method information, and the lifting or lowering of the conveying device can be controlled according to the target height of the conveying device, so that the height of the conveying device can adapt to the height of the sorting method. need. The lifting or lowering of the handling device can be controlled by controlling the lifting mechanism of the storage robot. The sorting method can be, for example, direct manual sorting, that is, the sorting personnel directly sort the material boxes on the storage robot. When the material boxes 108 are placed on the handling device 280, the lifting height of the lifting mechanism can be adjusted so that the handling device The height of the bins on the top is suitable for sorting personnel to sort directly on the storage robot, as shown in Figure 19; or, the sorting method can also be sorting table sorting, that is, the storage robot carries the bins to the sorting The sorting platform, the sorting personnel sort the material boxes on the sorting platform; the lifting height of the lifting mechanism can be adjusted so that the height of the handling device 280 is docked with the conveying line 310, such as shown in Figure 20, so that the The bins to be sorted are transported to the target sorting position. The conveying line can be, for example, a belt conveyor, a roller conveyor, a roller conveyor, a flow strip or the like.

一些实施例中,搬运装置280从侧面进行移载。参阅图20所示,仓储机器人沿与X所示方向相垂直的方向行走,卸载时沿X所示方向从侧面将料箱推出至输送线310,装载时沿与X所示方向相反的方向从侧面将料箱从输送线310拉取到搬运装置280上。In some embodiments, the handling device 280 performs transfer from the side. Referring to Figure 20, the storage robot walks in a direction perpendicular to the direction indicated by X. When unloading, it pushes the material box from the side along the direction indicated by X to the conveyor line 310. When loading, it moves from the side in the direction opposite to the direction indicated by X The bins are pulled laterally from the conveyor line 310 onto the handling device 280 .

参阅图21所示,一些实施例中,分拣处理系统包括分拣工作站300;分拣工作站300设有分拣位302;还可设有第一货架304和第二货架306;第一货架304例如可以放置空箱,第二货架306例如可以放置分拣完成箱(即订单箱)。仓储机器人200被配置为,在将料箱108从货架单元装载到搬运装置280后,通过升降机构控制搬运装置280为预设高度,以使得仓储机器人能够载着料箱108在货架单元的底部穿行,以及在离开货架区190到达目标位置(例如分拣位302处或到达分拣位302的预设范围内)后,通过升降机构升高搬运装置280,以使得搬运装置280上的料箱108的高度适于被直接进行人工分拣,即分拣位302处的分拣人员可直接对仓储机器人200上的料箱108进行分拣。在检测到表示分拣人员对升高后的搬运装置上的料箱直接进行分拣的分拣完成指令后,可控制仓储机器人载着货箱行走至目标存放处。分拣完成指令例如可以由分拣人员通过仓储机器人200上设置的按钮输入,或通过分拣工作站300处设置的按钮输入并传输至仓储机器人200。可以理解的,图中,货架区190表示为仓储机器人200的棋盘式行走空间。Referring to Fig. 21, in some embodiments, the sorting processing system includes a sorting workstation 300; the sorting workstation 300 is provided with a sorting position 302; a first shelf 304 and a second shelf 306 can also be provided; the first shelf 304 For example, empty boxes can be placed, and the second shelf 306 can be placed with sorted boxes (ie, order boxes), for example. The storage robot 200 is configured to, after loading the material box 108 from the shelf unit to the handling device 280, control the handling device 280 to a preset height through the lifting mechanism, so that the storage robot can carry the material box 108 and pass through the bottom of the shelf unit , and after leaving the shelf area 190 and reaching the target position (for example, at the sorting position 302 or within the preset range of the sorting position 302), the handling device 280 is raised by the lifting mechanism, so that the bin 108 on the handling device 280 The height is suitable for direct manual sorting, that is, the sorting personnel at the sorting position 302 can directly sort the bins 108 on the storage robot 200 . After detecting the sorting completion instruction indicating that the sorting personnel directly sort the material boxes on the raised handling device, the storage robot can be controlled to walk to the target storage place carrying the boxes. The sorting completion instruction can be input by the sorting personnel through the button set on the storage robot 200 , or input and transmitted to the storage robot 200 through the button set at the sorting workstation 300 , for example. It can be understood that in the figure, the shelf area 190 is represented as a checkerboard-like walking space of the warehouse robot 200 .

一些实施例中,仓储机器人200被配置为,离开货架区190到达目标位置后,在调整搬运装置280为同时降低行走速度,以确保料箱108的稳定性。In some embodiments, the storage robot 200 is configured to, after leaving the shelf area 190 and reaching the target position, adjust the handling device 280 while reducing the walking speed, so as to ensure the stability of the material box 108 .

参阅图22所示,一些实施例中,分拣处理系统包括分拣工作站300,分拣工作站300设有分拣台308,分拣位302形成于分拣台308处,分拣台例如可设于具有移动料箱功能的输送线310(如图20所示),或者为不具有移动料箱功能的工作台。分拣台308设于输送线的情况下,仓储机器人将料箱108卸载到输送线310,输送线310将料箱输送至分拣位302以供分拣。仓储机器人200被配置为,在将料箱108从货架单元装载到搬运装置280后,通过升降机构控制搬运装置280为预设高度,以使得仓储机器人能够带着料箱108在货架单元的底部穿行,以及在离开货架区190到达目标位置(例如分拣台308对接处或到达分拣台308的预设范围内)后,通过升降机构升高搬运装置280,以使得搬运装置280上的料箱108的高度适于与分拣台308对接,在搬运装置280与分拣台308对接处,控制搬运装置将料箱108卸载至分拣台308。Referring to Fig. 22, in some embodiments, the sorting processing system includes a sorting workstation 300, the sorting workstation 300 is provided with a sorting platform 308, and the sorting position 302 is formed at the sorting platform 308, and the sorting platform can be set, for example The conveyor line 310 (as shown in FIG. 20 ) with the function of moving the material box, or the workbench without the function of moving the material box. When the sorting table 308 is set on the conveying line, the storage robot unloads the material box 108 to the conveying line 310, and the conveying line 310 transports the material box to the sorting position 302 for sorting. The storage robot 200 is configured to, after loading the material box 108 from the shelf unit to the handling device 280, control the handling device 280 to a preset height through the lifting mechanism, so that the storage robot can carry the material box 108 to walk through the bottom of the shelf unit , and after leaving the shelf area 190 and reaching the target position (for example, at the docking point of the sorting platform 308 or within the preset range of the sorting platform 308), the handling device 280 is raised by the lifting mechanism, so that the bins on the handling device 280 The height of 108 is suitable for docking with the sorting table 308 , where the conveying device 280 is docked with the sorting table 308 , the conveying device is controlled to unload the material box 108 to the sorting table 308 .

一些实施例中,仓储机器人200被配置为执行双循环任务,先从放货口312将料箱108卸载至输送线310上,然后行走到取货口314将经过分拣的料箱108取出装载到搬运装置280上。仓储机器人200被配置在取出料箱108后,通过升降机构降低搬运装置280的高度,以降低重心,保证行走过程中的稳定性。In some embodiments, the storage robot 200 is configured to perform a double-cycle task, first unloading the bins 108 from the delivery port 312 to the conveying line 310, and then walking to the pick-up port 314 to take out and load the sorted bins 108 onto the handling device 280. After the storage robot 200 is configured to take out the material box 108, the height of the conveying device 280 is lowered by the lifting mechanism to lower the center of gravity and ensure the stability during walking.

可以理解的,另一些实施例中,分拣处理系统包括输送线,输送线设有多个分拣位302。仓储机器人控制搬运装置280为第二高度,使得搬运装置280上的料箱108的高度适于与输送线对接,在搬运装置280与输送线308对接处,控制搬运装置280将料箱108卸载至输送线,以使得输送线将料箱108输送到目标分拣位302进行分拣。It can be understood that in some other embodiments, the sorting system includes a conveying line, and the conveying line is provided with a plurality of sorting positions 302 . The warehousing robot controls the handling device 280 to be at the second height, so that the height of the material box 108 on the handling device 280 is suitable for docking with the conveying line, and at the joint of the handling device 280 and the conveying line 308, the handling device 280 is controlled to unload the material box 108 to the The conveying line, so that the conveying line transports the bin 108 to the target sorting position 302 for sorting.

一些实施例中,仓储机器人200还被配置为:In some embodiments, the storage robot 200 is also configured to:

获得工作模式信息,根据该工作模式信息确定仓储机器人的行走路径。The working mode information is obtained, and the walking path of the storage robot is determined according to the working mode information.

一些实施例中,根据该工作模式信息确定仓储机器人的行走路径包括:In some embodiments, determining the walking path of the storage robot according to the working mode information includes:

若工作模式信息表示仓储机器人的工作模式为第一工作模式,按照棋盘格型行走方式确定仓储机器人的行走路径;If the working mode information indicates that the working mode of the storage robot is the first working mode, the walking path of the storage robot is determined according to the checkerboard walking mode;

若工作模式信息表示仓储机器人的工作模式为第二工作模式,按照环形行走方式确定所述仓储机器人的行走路径。If the working mode information indicates that the working mode of the storage robot is the second working mode, the walking path of the storage robot is determined according to a circular walking manner.

在一个具体实例中,仓储机器人的第一工作模式为离散型工作模式,第二工作模式为巷道机工作模式。In a specific example, the first working mode of the storage robot is a discrete working mode, and the second working mode is a roadway machine working mode.

在离散型工作模式下,仓储机器人可被配置为按照棋盘格型行走方式,在货架单元底部按照所确定的行走路径行走,行走路径可以在棋盘式行走空间内按需要进行合理规划。在离散型工作模式下,货架单元的布置例如可以不需要主巷道,每一排各货架单元例如可以布置为不间断地无缝衔接。In the discrete working mode, the storage robot can be configured to walk in a checkerboard pattern, walking on the bottom of the shelf unit according to the determined walking path, and the walking path can be reasonably planned in the checkerboard walking space as needed. In the discrete working mode, the arrangement of the shelf units may not require a main aisle, for example, and the shelf units in each row may be arranged in an uninterrupted and seamless connection, for example.

对应于巷道机工作模式,多个货架单元平行间隔设置,相邻两个货架单元之间设有巷道,相邻两个货架单元形成一个货架单元组,货架单元组的两个货架单元分别为第一货架单元和第二货架单元。在巷道机工作模式下,仓储机器人被配置为对应于单个货架单元组和单个目标分拣位运行。例如如图23所示,目标分拣位300设于货架单元组192一端,例如可设于但不限于第一货架单元和第二货架单元之间,图23中下面的横线L1表示第一货架单元底部的行走路径,上面的横线L2表示第二货架单元底部的行走路径,中间的横线L3表示第一货架单元和第二货架单元之间的巷道,第一货架单元和第二货架单元均有多个存储列,图中横线L1和L2之间的各条纵向线表示仓储机器人在不同存储列处的取货位置;仓储机器人被配置为循环地从第一货架单元或第二货架单元取得不同货箱送至该目标分拣位300进行分拣,图23中示例性地在P1、P2、P3处分别示出仓储机器人三次送货过程的行走路径。巷道机工作模式使得仓储机器人每次送货至该目标分拣位的行走路径为环型行走路径,并且,在货架区内只在单巷道工作,所以单车效率较高,能满足高流量场景需求。Corresponding to the working mode of the roadway machine, a plurality of shelf units are arranged in parallel and at intervals, and a roadway is provided between two adjacent shelf units, and two adjacent shelf units form a shelf unit group, and the two shelf units of the shelf unit group are the first A shelf unit and a second shelf unit. In the roadway machine working mode, the storage robot is configured to run corresponding to a single shelf unit group and a single target sorting position. For example, as shown in Figure 23, the target sorting position 300 is set at one end of the shelf unit group 192, for example, but not limited to, between the first shelf unit and the second shelf unit, the lower horizontal line L1 in Figure 23 represents the first The walking path at the bottom of the shelf unit, the upper horizontal line L2 indicates the walking path at the bottom of the second shelf unit, the middle horizontal line L3 indicates the aisle between the first shelf unit and the second shelf unit, the first shelf unit and the second shelf Each unit has multiple storage columns, and each vertical line between the horizontal lines L1 and L2 in the figure indicates the pick-up position of the storage robot at different storage columns; the storage robot is configured to cycle from the first shelf unit or the second The racking unit obtains different containers and sends them to the target sorting position 300 for sorting. In FIG. 23 , P1, P2, and P3 respectively show the walking paths of the three delivery processes of the storage robot. The working mode of the roadway machine makes the walking path of the storage robot deliver to the target sorting position each time a circular walking path, and only works in a single roadway in the shelf area, so the bicycle efficiency is high and can meet the needs of high-traffic scenarios .

依据一个实施例,仓储机器人的一次送货控制过程描述如下。According to an embodiment, a delivery control process of a storage robot is described as follows.

获得目标货位信息,该目标货位信息包括目标存储列信息和目标存储层信息;可以理解的,目标存储列可以是第一货架单元的存储列,也可以是第二货架单元的存储列。The target storage location information is obtained, and the target storage location information includes target storage column information and target storage layer information; it can be understood that the target storage column may be the storage column of the first shelf unit or the storage column of the second shelf unit.

根据目标货位信息,控制仓储机器人自目标分拣位移动至第一货架单元底部,并在第一货架单元底部移动至对应于目标存储列处。According to the target location information, the storage robot is controlled to move from the target sorting position to the bottom of the first shelf unit, and then move to the position corresponding to the target storage row at the bottom of the first shelf unit.

控制仓储机器人在对应于所述目标存储列处自第一货架单元的底部移动至所述巷道内,以使得搬运装置从目标存储层取得货箱;controlling the storage robot to move from the bottom of the first shelf unit into the lane at the position corresponding to the target storage row, so that the handling device obtains the container from the target storage layer;

控制仓储机器人载着货箱自巷道行走至第二货架单元底部,并在第二货架单元底部移动,直至离开第二货架单元后返回至目标分拣位。The storage robot is controlled to carry the container to walk from the aisle to the bottom of the second shelf unit, and move at the bottom of the second shelf unit until it leaves the second shelf unit and returns to the target sorting position.

为便于理解,结合图23中P2处对应的送货过程对上述过程进行说明。目标货位是第一货架单元或第二货架单元在P2处对应的存储列的某个存储层,可控制仓储机器人自目标分拣位300移动到第一货架单元左端底部,并在第一货架单元底部沿着L1按箭头N1所示方向移动至P2处的取货位置,之后,仓储机器人转向,按箭头N2所示自第一货架单元的底部移动至巷道内的取货位置,爬升到第一货架单元或第二货架单元的目标存储层,使搬运装置从目标存储层取得货箱,然后下降回到地面;之后,带着货箱继续向上移动到第二货架单元底部,并在第二货架单元底部沿着L2按箭头N3所示方向移动,直至离开第二货架单元左端底部后返回至目标分拣位300,由此完成一次送货。For ease of understanding, the above process will be described in conjunction with the corresponding delivery process at P2 in FIG. 23 . The target location is a certain storage layer of the storage column corresponding to the first shelf unit or the second shelf unit at P2, and the storage robot can be controlled to move from the target sorting position 300 to the bottom of the left end of the first shelf unit, and place it on the first shelf The bottom of the unit moves along L1 to the pick-up position at P2 in the direction indicated by arrow N1. After that, the storage robot turns and moves from the bottom of the first shelf unit to the pick-up position in the aisle as indicated by arrow N2, and climbs to the pick-up position in the aisle. A shelf unit or the target storage layer of the second shelf unit, so that the handling device obtains the container from the target storage layer, and then descends back to the ground; The bottom of the shelf unit moves along L2 in the direction indicated by the arrow N3 until it leaves the bottom of the left end of the second shelf unit and returns to the target sorting position 300, thereby completing a delivery.

以上已经描述了本申请的各实施例,上述说明是示例性的,并非穷尽性的,并且也不限于所披露的各实施例。在不偏离所说明的各实施例的范围和精神的情况下,对于本技术领域的普通技术人员来说许多修改和变更都是显而易见的。本文中所用术语的选择,旨在最好地解释各实施例的原理、实际应用或对市场中的技术的改进,或者使本技术领域的其他普通技术人员能理解本文披露的各实施例。Having described various embodiments of the present application above, the foregoing description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and alterations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principle of each embodiment, practical application or improvement of technology in the market, or to enable other ordinary skilled in the art to understand each embodiment disclosed herein.

Claims (18)

1.一种仓储机器人,其特征在于,包括:1. A storage robot, characterized in that, comprising: 可移动基座,用于驱动仓储机器人在支撑面上运动;The movable base is used to drive the storage robot to move on the support surface; 搬运装置,用于从货架单元的目标货位上获取存放对象或将存放对象放置在货架单元的目标货位上;以及,a handling device for taking storage objects from or placing storage objects on the target location of the shelf unit; and, 爬升组件;所述爬升组件包括爬升模块,所述爬升模块包括爬升轮组、安装于所述可移动基座的基体、以及安装于所述基体的驱动装置;所述爬升轮组包括导轮、以及由驱动装置驱动的链轮;所述链轮和导轮间隔设置,以在所述链轮与设于货架单元的爬升链条啮合时夹持爬升链条;所述爬升组件的多个链轮沿着爬升链条升降时,带动所述可移动基座和所述搬运装置升降。Climbing assembly; the climbing assembly includes a climbing module, the climbing module includes a climbing wheel set, a base mounted on the movable base, and a driving device installed on the base; the climbing wheel set includes guide wheels, and a sprocket driven by a driving device; the sprocket and the guide wheel are arranged at intervals to clamp the climbing chain when the sprocket is engaged with the climbing chain provided on the shelf unit; the plurality of sprockets of the climbing assembly are along the When going up and down with the climbing chain, it drives the movable base and the handling device up and down. 2.根据权利要求1所述的仓储机器人,其特征在于,所述爬升模块还包括:2. The storage robot according to claim 1, wherein the climbing module further comprises: 可伸缩地安装于所述基体的定位套,所述链轮和导轮可转动地安装于所述定位套;所述定位套伸出时,带动所述链轮和导轮伸出,以使所述链轮与爬升链条啮合,所述定位套缩回时,带动所述链轮和导轮缩回,以使所述链轮与爬升链条分离。The positioning sleeve is telescopically installed on the base body, and the sprocket and guide wheel are rotatably installed on the positioning sleeve; when the positioning sleeve is stretched out, it drives the sprocket and guide wheel to extend, so that The sprocket is engaged with the climbing chain, and when the positioning sleeve is retracted, the sprocket and the guide wheel are driven to retract, so that the sprocket is separated from the climbing chain. 3.根据权利要求2所述的仓储机器人,其特征在于,3. The warehouse robot according to claim 2, characterized in that, 所述仓储机器人在第一方向两端形成两个爬升组件,所述爬升组件包括设于第二方向两端的两个爬升模块;其中,所述第一方向和第二方向其中之一为所述仓储机器人的行走方向,其中之另一为与所述仓储机器人的行走方向垂直的方向;The storage robot forms two climbing assemblies at both ends of the first direction, and the climbing assembly includes two climbing modules arranged at both ends of the second direction; wherein, one of the first direction and the second direction is the The walking direction of the storage robot, the other of which is a direction perpendicular to the walking direction of the storage robot; 所述两个爬升模块的基体一体设置,所述爬升组件还包括安装于一体设置的基体的两个运行部,所述两个运行部用于分别带动所述两个爬升模块的定位套沿相反方向同步伸出或同步缩回。The base bodies of the two climbing modules are integrally arranged, and the climbing assembly also includes two operating parts installed on the integrally arranged base bodies, and the two operating parts are used to respectively drive the positioning sleeves of the two climbing modules along opposite directions. The direction is synchronously extended or synchronously retracted. 4.根据权利要求3所述的仓储机器人,其特征在于,4. The warehouse robot according to claim 3, characterized in that, 所述两个爬升模块的基体一体设置,所述爬升组件包括安装于一体设置的基体的单个驱动装置、及连接于所述单个驱动装置与所述两个运行部之间的传动机构;The bases of the two climbing modules are integrally arranged, and the climbing assembly includes a single drive device mounted on the integrally provided base body, and a transmission mechanism connected between the single drive device and the two running parts; 所述单个驱动装置运行时,通过所述传动机构驱动所述两个运行部在所述第二方向上沿相反方向移动。When the single driving device is running, the transmission mechanism drives the two running parts to move in opposite directions in the second direction. 5.根据权利要求3所述的仓储机器人,其特征在于,5. The warehouse robot according to claim 3, characterized in that, 所述定位套通过支撑架和连接件与相应运行部连接,所述支撑架和连接件可移动地支撑于所述基体;The positioning sleeve is connected to the corresponding running part through a support frame and a connecting piece, and the support frame and the connecting piece are movably supported on the base body; 所述定位套固定安装于所述支撑架,所述运行部通过连接件与支撑架相连接;所述连接件一端与运行部固定连接,另一端与支撑架固定连接。The positioning sleeve is fixedly installed on the supporting frame, and the running part is connected to the supporting frame through a connecting piece; one end of the connecting piece is fixedly connected to the running part, and the other end is fixedly connected to the supporting frame. 6.根据权利要求2所述的仓储机器人,其特征在于:6. The warehouse robot according to claim 2, characterized in that: 所述可移动基座与爬升模块之间设有升降机构,所述升降机构用于带着所述爬升模块和搬运装置相对于所述可移动基座升降。A lifting mechanism is provided between the movable base and the climbing module, and the lifting mechanism is used for lifting and lowering relative to the movable base with the climbing module and the carrying device. 7.根据权利要求6所述的仓储机器人,其特征在于:7. The storage robot according to claim 6, characterized in that: 所述可移动基座设有多个支撑立柱;The movable base is provided with a plurality of support columns; 所述升降机构包括安装于所述基体的转动件、以及安装于所述支撑立柱的线性移动件,所述转动件与所述线性移动件相啮合;所述转动件沿着所述线性移动件转动时,带动所述基体相对于所述支撑立柱上升或下降。The lifting mechanism includes a rotating part installed on the base, and a linear moving part installed on the support column, the rotating part is engaged with the linear moving part; the rotating part moves along the linear moving part When rotating, the base body is driven to rise or fall relative to the support column. 8.根据权利要求7所述的仓储机器人,其特征在于,8. The warehouse robot according to claim 7, characterized in that, 还包括装设于所述支撑立柱的制动器,所述制动器与所述线性移动件传动连接;It also includes a brake installed on the supporting column, and the brake is connected to the linear moving part in transmission; 所述制动器具有制动状态和解除状态,所述制动器处于制动状态时,使所述线性移动件保持停止状态,所述制动器处于解除状态时,使所述线性移动件相对于所述立柱可升降。The brake has a braking state and a releasing state. When the brake is in the braking state, the linear moving part is kept in a stopped state. When the brake is in the releasing state, the linear moving part is movable relative to the column. lift. 9.根据权利要求8所述的仓储机器人,其特征在于:9. The warehouse robot according to claim 8, characterized in that: 所述转动件为齿带,所述线性移动件为齿条;The rotating part is a toothed belt, and the linear moving part is a rack; 所述制动器通过同步带和弹簧导杆机构与所述齿条连接;The brake is connected with the rack through a synchronous belt and a spring guide mechanism; 其中,所述同步带通过带轮与所述制动器连接,所述齿条通过所述弹簧导杆机构与所述同步带连接。Wherein, the synchronous belt is connected to the brake through a pulley, and the rack is connected to the synchronous belt through the spring guide mechanism. 10.根据权利要求7所述的仓储机器人,其特征在于:10. The warehouse robot according to claim 7, characterized in that: 所述转动件由所述驱动装置驱动。The rotating member is driven by the driving device. 11.根据权利要求10所述的仓储机器人,其特征在于:11. The warehouse robot according to claim 10, characterized in that: 所述转动件为双面齿同步带,所述线性移动件为齿条,所述双面齿同步带的外齿用于与所述齿条啮合;The rotating part is a double-sided toothed synchronous belt, the linear moving part is a rack, and the external teeth of the double-sided toothed synchronous belt are used to mesh with the rack; 所述驱动装置通过传动机构驱动所述双面齿同步带和所述链轮;The driving device drives the double-sided toothed synchronous belt and the sprocket through a transmission mechanism; 所述传动机构包括由所述驱动装置驱动的第一齿轮、以及与所述第一齿轮传动连接的第二齿轮,所述第一齿轮和所述第二齿轮与所述双面齿同步带的内齿啮合,所述第二齿轮与所述链轮传动连接。The transmission mechanism includes a first gear driven by the driving device, and a second gear connected to the first gear, and the first gear and the second gear are connected to the double-sided toothed synchronous belt. The internal teeth mesh, and the second gear is in transmission connection with the sprocket. 12.根据权利要求11所述的仓储机器人,其特征在于,12. The warehouse robot according to claim 11, characterized in that, 所述第二齿轮通过滚珠花键组与所述链轮连接;The second gear is connected with the sprocket through a ball spline set; 所述滚珠花键组的花键轴穿过所述定位套与所述链轮固定连接,所述第二齿轮与套设于所述花键轴外的花键套固定连接;The spline shaft of the ball spline set is fixedly connected to the sprocket through the positioning sleeve, and the second gear is fixedly connected to the spline sleeve sleeved outside the spline shaft; 所述花键轴与所述定位套之间设有轴承组件,所述轴承组件使得所述花键轴可相对于所述定位套自由转动,以及带动所述定位套沿轴向移动;A bearing assembly is provided between the spline shaft and the positioning sleeve, and the bearing assembly enables the spline shaft to rotate freely relative to the positioning sleeve and drives the positioning sleeve to move axially; 所述第二齿轮转动时,通过所述花键套带动所述花键轴转动,从而使链轮所述转动。When the second gear rotates, the spline shaft is driven to rotate by the spline sleeve, thereby causing the sprocket to rotate. 13.根据权利要求7所述的仓储机器人,其特征在于,13. The warehouse robot according to claim 7, characterized in that, 所述基体套设于所述支撑立柱上,所述基体沿所述支撑立柱升降时,通过设于所述基体与所述支撑立柱之间的滚动件与所述支撑立柱滚动接触。The base body is sheathed on the support column, and when the base body moves up and down along the support column, the base body rolls in contact with the support column through a rolling member disposed between the base body and the support column. 14.根据权利要求6所述的仓储机器人,其特征在于:14. The storage robot according to claim 6, characterized in that: 所述搬运装置安装于多个爬升模块之间;The handling device is installed between multiple climbing modules; 所述搬运装置包括伸缩货叉,所述伸缩货叉的伸缩方向垂直于所述仓储机器人的行走方向。The handling device includes a telescopic fork, and the telescopic direction of the telescopic fork is perpendicular to the walking direction of the storage robot. 15.根据权利要求6所述的仓储机器人,其特征在于:15. The warehouse robot according to claim 6, characterized in that: 所述搬运装置可摆动地安装于多个爬升模块;The handling device is swingably installed on multiple climbing modules; 所述搬运装置底部设有一对跨梁,所述跨梁两端设有摆臂,所述搬运装置通过所述摆臂安装于所述多个爬升模块;所述跨梁两端的摆臂被配置为具有相同的摆动角度和相反的摆动方向。The bottom of the handling device is provided with a pair of span beams, and swing arms are arranged at both ends of the span beams, and the handling device is installed on the plurality of climbing modules through the swing arms; the swing arms at both ends of the span beams are configured have the same swing angle and opposite swing directions. 16.根据权利要求3所述的仓储机器人,其特征在于:16. The storage robot according to claim 3, characterized in that: 所述两个爬升模块可摆动地安装于所述可移动基座,以调整所述两个爬升模块的两个链轮的间距。The two climbing modules are swingably installed on the movable base to adjust the distance between the two sprockets of the two climbing modules. 17.根据权利要求6所述的仓储机器人,其特征在于,所述仓储机器人被配置为:17. The storage robot according to claim 6, wherein the storage robot is configured as: 获得分拣方式信息;Obtain sorting method information; 根据所述分拣方式信息确定所述搬运装置的目标高度;determining the target height of the conveying device according to the sorting mode information; 按照所述搬运装置的目标高度控制所述搬运装置的上升或下降。The ascending or descending of the conveying device is controlled according to the target height of the conveying device. 18.一种仓储系统,其特征在于,包括:18. A storage system, characterized in that it comprises: 货架单元;以及,Shelving units; and, 如权利要求1至17任一项所述的仓储机器人。The storage robot according to any one of claims 1 to 17.
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CN117533691A (en) * 2023-12-19 2024-02-09 青岛雅凯汽车工贸有限公司 Cold chain cargo in-out device and method for refrigerator car
JP7560775B1 (en) 2023-03-29 2024-10-03 株式会社椿本チエイン Goods transport cart
WO2024226936A1 (en) * 2023-04-27 2024-10-31 Berkshire Grey Operating Company, Inc. Systems and methods for providing vertical mobile carrier systems
WO2024245082A1 (en) * 2023-05-30 2024-12-05 深圳市海柔创新科技有限公司 Transport robot, shelf, warehousing system and docking method
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US12570469B2 (en) 2022-07-11 2026-03-10 Berkshire Grey Operating Company, Inc. Systems and methods for providing mobile shuttle load handling systems
JP7560775B1 (en) 2023-03-29 2024-10-03 株式会社椿本チエイン Goods transport cart
WO2024202393A1 (en) * 2023-03-29 2024-10-03 株式会社椿本チエイン Article conveyance truck
JP2024141405A (en) * 2023-03-29 2024-10-10 株式会社椿本チエイン Goods transport cart
WO2024226936A1 (en) * 2023-04-27 2024-10-31 Berkshire Grey Operating Company, Inc. Systems and methods for providing vertical mobile carrier systems
WO2024226964A3 (en) * 2023-04-27 2025-03-06 Berkshire Grey Operating Company, Inc. Systems and methods for providing dynamic mobile exchange systems
WO2024245082A1 (en) * 2023-05-30 2024-12-05 深圳市海柔创新科技有限公司 Transport robot, shelf, warehousing system and docking method
US12497239B2 (en) 2023-05-30 2025-12-16 Hai Robotics Co., Ltd. Transport robot, rack and warehousing system
CN117533691A (en) * 2023-12-19 2024-02-09 青岛雅凯汽车工贸有限公司 Cold chain cargo in-out device and method for refrigerator car

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