CN217866247U - Storage robot and storage system - Google Patents
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Abstract
本申请涉及一种仓储机器人及仓储系统。仓储机器人包括可移动基座、搬运装置以及爬升组件;爬升组件包括爬升模块,所述爬升模块包括爬升轮组、安装于所述可移动基座的基体、以及安装于所述基体的驱动装置;所述爬升轮组包括导轮、以及由驱动装置驱动的链轮;所述链轮和导轮间隔设置,以在所述链轮与设于货架单元的爬升链条啮合时夹持爬升链条;所述爬升组件的多个链轮沿着爬升链条升降时,带动所述可移动基座和所述搬运装置升降。本申请实施例提供的方案,能够降低材料和安装成本。
The application relates to a storage robot and a storage system. The storage robot includes a movable base, a handling device, and a climbing assembly; the climbing assembly includes a climbing module, and the climbing module includes a climbing wheel set, a base mounted on the movable base, and a driving device installed on the base; The climbing wheel set includes a guide wheel and a sprocket driven by a driving device; the sprocket and the guide wheel are arranged at intervals to clamp the climbing chain when the sprocket is engaged with the climbing chain arranged on the shelf unit; When the multiple sprockets of the climbing assembly are raised and lowered along the climbing chain, the movable base and the handling device are driven up and down. The solutions provided by the embodiments of the present application can reduce material and installation costs.
Description
技术领域technical field
本申请涉及仓储搬运设备技术领域,尤其涉及仓储机器人及仓储系统。This application relates to the technical field of warehousing and handling equipment, in particular to a warehousing robot and a warehousing system.
背景技术Background technique
仓储机器人是指在物流仓储和生产仓库等室内环境中,用于货物出入库搬运、分拣、拣选等操作的机器人,是智能物流的核心设备之一。Warehousing robots refer to robots used in indoor environments such as logistics warehousing and production warehouses for goods in and out of storage, handling, sorting, picking, etc., and are one of the core equipment of intelligent logistics.
相关技术中,一些仓储机器人能沿着货架上的链条纵向爬升,以搬运货架上存放于不同高度的货物,为了实现纵向爬升,通常需在货架上安装和仓储机器人相匹配的链条和导轨,仓储机器人上的链轮在导轨的导向作用下沿链条爬升。In related technologies, some storage robots can climb vertically along the chains on the shelves to carry goods stored at different heights on the shelves. In order to achieve vertical climbing, it is usually necessary to install chains and guide rails that match the storage robots on the shelves. The sprocket on the robot climbs along the chain under the guidance of the guide rail.
然而,由于货架一般不设置导轨,应用相关技术中的爬货架仓储机器人时,需要在货架上同时安装链条和导轨。However, since the shelves generally do not have guide rails, when using the shelf-climbing storage robot in the related art, it is necessary to install chains and guide rails on the shelves at the same time.
实用新型内容Utility model content
为解决或部分解决相关技术中存在的问题,本申请提供一种仓储机器人及仓储搬运系统,本申请的仓储机器人无需在货架上另外设置导轨进行导向,能够降低材料和安装成本。In order to solve or partially solve the problems existing in the related technologies, the application provides a storage robot and a storage handling system. The storage robot of the application does not need additional guide rails on the shelves for guidance, which can reduce material and installation costs.
本申请第一方面提供一种仓储机器人,包括The first aspect of the present application provides a storage robot, including
可移动基座,用于驱动仓储机器人在支撑面上运动;The movable base is used to drive the storage robot to move on the support surface;
搬运装置,用于从货架单元的目标货位上获取存放对象或将存放对象放置在货架单元的目标货位上;以及,a handling device for taking storage objects from or placing storage objects on the target location of the shelf unit; and,
爬升组件;所述爬升组件包括爬升模块,所述爬升模块包括爬升轮组、安装于所述可移动基座的基体、以及安装于所述基体的驱动装置;所述爬升轮组包括导轮、以及由驱动装置驱动的链轮;所述链轮和导轮间隔设置,以在所述链轮与设于货架单元的爬升链条啮合时夹持爬升链条;所述爬升组件的多个链轮沿着爬升链条升降时,带动所述可移动基座和所述搬运装置升降。Climbing assembly; the climbing assembly includes a climbing module, the climbing module includes a climbing wheel set, a base mounted on the movable base, and a driving device installed on the base; the climbing wheel set includes guide wheels, and a sprocket driven by a driving device; the sprocket and the guide wheel are arranged at intervals to clamp the climbing chain when the sprocket is engaged with the climbing chain provided on the shelf unit; the plurality of sprockets of the climbing assembly are along the When going up and down with the climbing chain, it drives the movable base and the handling device up and down.
本申请第二方面提供一种仓储系统,包括The second aspect of the present application provides a storage system, including
货架单元;以及,如上任一项所述的仓储机器人。a shelf unit; and, a storage robot as described in any one of the preceding items.
本申请提供的技术方案可以包括以下有益效果:The technical solution provided by this application may include the following beneficial effects:
本申请实施例的仓储机器人,爬升组件通过导轮和链轮对爬升链条形成夹持,因此可以直接夹住爬升链条进行爬升,导轮可对爬升进行导向,这样,无需在货架单元上另外设置导轨进行导向,能够降低材料和安装成本。In the storage robot of the embodiment of the present application, the climbing component clamps the climbing chain through the guide wheel and the sprocket, so it can directly clamp the climbing chain to climb, and the guide wheel can guide the climbing, so that there is no need to additionally set up on the shelf unit Guide rails can reduce material and installation costs.
应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本申请。It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the application.
附图说明Description of drawings
通过结合附图对本申请示例性实施方式进行更详细地描述,本申请的上述以及其它目的、特征和优势将变得更加明显,其中,在本申请示例性实施方式中,相同的参考标号通常代表相同部件。The above and other objects, features and advantages of the present application will become more apparent by describing the exemplary embodiments of the present application in more detail with reference to the accompanying drawings, wherein, in the exemplary embodiments of the present application, the same reference numerals generally represent same parts.
图1是本申请一实施例的仓储系统的立体示意图;Fig. 1 is a three-dimensional schematic diagram of a storage system according to an embodiment of the present application;
图2是本申请一实施例的仓储系统的平面示意图;Fig. 2 is a schematic plan view of a storage system according to an embodiment of the present application;
图3示出本申请一实施例的货架单元;Fig. 3 shows the shelf unit of an embodiment of the present application;
图4是本申请另一实施例的仓储系统的立体示意图;Fig. 4 is a three-dimensional schematic diagram of a storage system according to another embodiment of the present application;
图5是本申请一实施例的仓储系统的侧面示意图;Fig. 5 is a schematic side view of a storage system according to an embodiment of the present application;
图6是本申请一实施例的仓储机器人的降下状态示意图;Fig. 6 is a schematic diagram of a lowered state of a warehouse robot according to an embodiment of the present application;
图7是图6所示仓储机器人的俯视图;Fig. 7 is a top view of the storage robot shown in Fig. 6;
图8是图6所示仓储机器人的侧视图;Fig. 8 is a side view of the storage robot shown in Fig. 6;
图9是本申请一实施例的仓储机器人的升起状态示意图;Fig. 9 is a schematic diagram of a rising state of a warehouse robot according to an embodiment of the present application;
图10示出图6所示仓储机器人的可移动基座;Fig. 10 shows the movable base of the storage robot shown in Fig. 6;
图11示出图6所示仓储机器人的爬升模块;Fig. 11 shows the climbing module of the storage robot shown in Fig. 6;
图12是本申请一实施例的仓储机器人带载时的降下状态示意图;Fig. 12 is a schematic diagram of the lowering state of the storage robot in an embodiment of the present application when it is loaded;
图13是本申请一实施例的仓储机器人带载时的升起状态示意图;Fig. 13 is a schematic diagram of the lifting state of the storage robot in an embodiment of the present application when it is loaded;
图14示出图6所示仓储机器人的升降机构;Fig. 14 shows the lifting mechanism of the storage robot shown in Fig. 6;
图15示出图6所示仓储机器人的搬运装置;Fig. 15 shows the handling device of the storage robot shown in Fig. 6;
图16是本申请一实施例的仓储机器人的侧视图;Fig. 16 is a side view of a warehouse robot according to an embodiment of the present application;
图17是图6所示仓储机器人沿爬升链条爬升时的状态示意图。Fig. 17 is a schematic diagram of the storage robot shown in Fig. 6 when climbing along the climbing chain.
图18A至图18D示出本申请一实施例的仓储机器人的爬升过程示;18A to 18D show the climbing process of the storage robot according to an embodiment of the present application;
图19是本申请请一实施例的仓储机器人用于操作人员直接进行分拣的示意图;Fig. 19 is a schematic diagram of a storage robot according to an embodiment of the present application being used for direct sorting by operators;
图20是本申请一实施例的仓储机器人与输送线相对接的示意图;Fig. 20 is a schematic diagram of a storage robot docking with a conveying line according to an embodiment of the present application;
图21示出本申请一实施例的分拣处理系统;Fig. 21 shows the sorting processing system of an embodiment of the present application;
图22示出本申请另一实施例的分拣处理系统;Fig. 22 shows the sorting processing system of another embodiment of the present application;
图23是本申请一实施例的仓储机器人的巷道机工作模式示意图;Fig. 23 is a schematic diagram of the working mode of the roadway machine of the storage robot according to an embodiment of the present application;
图24示出相关技术中一种仓储机器人的行走方式;Fig. 24 shows a walking mode of a storage robot in the related art;
图25示出本申请一实施例的仓储机器人的棋盘格型行走方式;Fig. 25 shows a checkerboard walking mode of a warehouse robot according to an embodiment of the present application;
附图标记:Reference signs:
100货架单元;102巷道;104存储列;106存储层;108料箱;110货架单元的爬升链条;111定位片;112落地立柱;114悬空立柱;120、130立柱组;122、124、132、134立柱;142固定座;144托板;145,146横梁;160上层货架;162承载平台;164第一开口;166导轨;170下层货架;180移载母车;182移载母车的链条;190货架区;100 shelf unit; 102 roadway; 104 storage column; 106 storage layer; 108 material box; 110 climbing chain of shelf unit; 111 positioning piece; 134 column; 142 fixed seat; 144 pallet; 145,146 beam; 160 upper shelf; 162 load platform; 164 first opening; 166 guide rail; 170 lower shelf; 190 shelf area;
200仓储机器人;210可移动基座;211主体;212第二驱动装置;214驱动轮;216惰轮;220支撑立柱;222制动器;224第三带轮;226第二同步带;228弹簧导杆机构;230齿条;232,234芯轴;240爬升组件;242爬升模块;244基体;245第二开口;246滚动件;248推杆;250定位板;252开槽;253内凹部;251间隙;254第一驱动装置;256齿带/双面齿同步带;258定位套;260爬升轮组;262链轮;264导轮;266滚珠花键组;270同步伸出机构;272第一带轮;273第二带轮;274第一同步带;276支撑架;278连接件;280搬运装置;282伸缩货叉;284跨梁;286摆臂;288推拉手指;200 storage robot; 210 movable base; 211 main body; 212 second driving device; 214 driving wheel; 216 idler wheel; 220 support column; 222 brake; 224 third pulley; Mechanism; 230 rack; 232,234 mandrel; 240 climbing component; 242 climbing module; 244 base; 245 second opening; 246 rolling element; 248 push rod; ; 254 first driving device; 256 toothed belt/double-sided toothed synchronous belt; 258 positioning sleeve; 260 climbing wheel group; 262 sprocket wheel; 264 guide wheel; Wheel; 273 second pulley; 274 first synchronous belt; 276 support frame; 278 connector; 280 handling device; 282 telescopic fork;
300分拣工作站;302分拣位;304第一货架;306第二货架;308分拣台;310输送线;312放货口;314取货口。300 sorting workstation; 302 sorting position; 304 first shelf; 306 second shelf; 308 sorting table; 310 conveyor line;
具体实施方式Detailed ways
下面将参照附图更详细地描述本申请的实施方式。虽然附图中显示了本申请的实施方式,然而应该理解,可以以各种形式实现本申请而不应被这里阐述的实施方式所限制。相反,提供这些实施方式是为了使本申请更加透彻和完整,并且能够将本申请的范围完整地传达给本领域的技术人员。Embodiments of the present application will be described in more detail below with reference to the accompanying drawings. Although embodiments of the present application are shown in the drawings, it should be understood that the present application may be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that this application will be thorough and complete, and will fully convey the scope of this application to those skilled in the art.
应当理解,尽管在本申请可能采用术语“第一”、“第二”、“第三”等来描述各种信息,但这些信息不应限于这些术语。这些术语仅用来将同一类型的信息彼此区分开。例如,在不脱离本申请范围的情况下,第一信息也可以被称为第二信息,类似地,第二信息也可以被称为第一信息。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。It should be understood that although the terms "first", "second", "third" and so on may be used in this application to describe various information, such information should not be limited to these terms. These terms are only used to distinguish information of the same type from one another. For example, without departing from the scope of the present application, first information may also be called second information, and similarly, second information may also be called first information. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present application, "plurality" means two or more, unless otherwise specifically defined.
在本申请的描述中,需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the present application, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientations or positional relationships indicated by "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the application and simplifying the description, and It is not to indicate or imply that the device or element referred to must have a particular orientation, be constructed, or operate in a particular orientation, and thus should not be construed as limiting the application.
除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。Unless otherwise clearly specified and limited, terms such as "mounted", "connected", "connected" and "fixed" should be interpreted in a broad sense, for example, it can be fixed connection, detachable connection or integral; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.
以下结合附图详细描述本申请实施例的技术方案。The technical solutions of the embodiments of the present application are described in detail below with reference to the accompanying drawings.
本申请一实施例提供一种仓储系统,参阅图1和图2,本实施例的仓储系统包括多个货架单元100、以及仓储机器人200。An embodiment of the present application provides a storage system. Referring to FIG. 1 and FIG. 2 , the storage system in this embodiment includes a plurality of
多个货架单元100间隔分布,相邻货架单元100之间的间隔区域形成巷道102,货架单元100包括在巷道102的宽度方向上设于两端的两个立柱组120,130,立柱组120、130包括沿巷道102的长度方向间隔分布的多个立柱,多个立柱通过沿长度方向延伸的横梁146连接为一体,相邻立柱之间形成存储列104,所述存储列104具有多个存储层106;所述相邻货架单元100靠近所述巷道102一端的两个相对的立柱组120、130的至少部分立柱上设有爬升链条110;A plurality of
仓储机器人200具有可移动基座、搬运装置和爬升组件,可移动基座用于驱动仓储机器人在支撑面上运动,爬升组件用于沿多个爬升链条110升降,以使得搬运装置与目标存储层106之间转移存放对象,即使得搬运装置从目标存储层106获取存放对象或将存放对象放置在目标存储层106上;The
其中,仓储机器人200的高度小于货架单元100最底端的横梁146的高度。Wherein, the height of the
一些实施例中,每个立柱组120、130的多个立柱通过顶端的横梁145和底端的横梁146连接为一体。In some embodiments, a plurality of uprights of each
本申请实施例中,通过设置仓储机器人200的高度小于货架单元100最底端的横梁146的高度,使得仓储机器人200能够在货架单元底部行走,而不是必须沿着巷道行走,因此可以减少行走距离,快速到达目标位置。In the embodiment of the present application, by setting the height of the
一种相关技术中,仓储机器人的行动受限于货架单元最下层的高度,无法在货架单元100底部穿行,只能沿着巷道102长度方向或绕着货架单元100行走,参见图23所示。假设需要从A点出发B点取货后到达C点的工作站,需例如按照图示路线行走到巷道底部后再去向工作站。In a related technology, the action of the storage robot is limited by the height of the lowest layer of the shelf unit, and cannot walk through the bottom of the
参见图24所示,依据本申请实施例,仓储机器人能够在货架单元底部行走,因此可以拥有更高的自由度,例如能按照棋盘格型行走方式行走。假设仓储机器人有与图23相同的起点、终点和取货点,即需要从D点出发E点取货后到达F点的工作站,可按照图示路线,从D点沿巷道102行走至E点对齐的位置后,从货架单元100底部横跨货架单元100和巷道102穿行到E点取货,之后继续跨货架单元100和巷道102穿行,至到达F点的工作站。本申请中,棋盘格型行走方式指仓储机器人能够在假想的棋盘式行走空间中按照确定的行走路径行走,行走路径由所要经过的棋盘格的边来定义。可以理解的,具体经过哪些棋盘格和哪些边例如可以取决于系统调度、避障的需要等。棋盘中格子的位置和尺寸例如可以但不限于取决于货架单元的存储列的位置、存储列的宽度、货架单元的、相邻货架单元之间的间距等。Referring to FIG. 24 , according to the embodiment of the present application, the storage robot can walk on the bottom of the shelf unit, so it can have a higher degree of freedom, for example, it can walk in a checkerboard pattern. Assuming that the storage robot has the same starting point, end point and pick-up point as in Figure 23, that is, it needs to start from point D to pick up the goods at point E and arrive at the workstation at point F. It can walk from point D to point E along the
对比图23和图24的行走路线可知,本申请实施例的仓储机器人能够在货架区实现跨巷道取放货功能,在工作站到库区的行驶路径可选择性更高,减少拥堵,整个运行过程中减少了旋转次数并且节省了行走路径,提高了机器人的单车效率。另外,由于具有更大的行走空间,可在不增加拥堵可能的同时,增加场地内仓储机器人的数量。Comparing the walking routes in Figure 23 and Figure 24, it can be seen that the storage robot of the embodiment of the present application can realize the function of picking and placing goods across the aisle in the shelf area, and the driving path from the workstation to the storage area can be more selective, reducing congestion, and the entire operation process The number of rotations is reduced and the walking path is saved, which improves the cycling efficiency of the robot. In addition, due to the larger walking space, the number of storage robots in the venue can be increased without increasing the possibility of congestion.
一并参见图3,一些实施例中,立柱组120、130的多个立柱包括落地立柱112和悬空立柱114,落地立柱112和悬空立柱114交替设置,即相邻落地立柱112之间设有一个悬空立柱114。相邻的落地立柱112与悬空立柱114之间形成存储列104。可以理解的,另一些实施例中,相邻落地立柱112之间可设有两个或两个以上悬空立柱114,相邻的落地立柱112与悬空立柱114之间形成存储列104,相邻悬空立柱114之间也形成存储列104。可以理解的,各相邻立柱的间距可以相同或不同。本实施例中,在落地立柱112之间设置悬空立柱,且在相邻的落地立柱112与悬空立柱114之间形成存储列,与仅有落地立柱且在落地立柱之间形成同等宽度的存储列相比,落地立柱之间的间距更大,使得仓储机器人自巷道行走到货架单元下方时具有更大的自由度,降低仓储机器人行走控制难度。Referring to Fig. 3 together, in some embodiments, the plurality of columns of the
一些实施例中,爬升链条110通过多个固定座142安装在相应立柱上,多个固定座142分布于爬升链条110竖向两端及两端之间的预设位置,例如,图3的示例中,爬升链条110通过分布于竖向两端的两个固定座142及中间的两个固定座142安装在相应立柱上。可以理解的,各相邻固定座142的间距可以相同或不同。相关技术中,爬升链条仅在上下两端固定到立柱,存在因链条节数太多而导致链条长度偏差大,从而使货架单元的高度受限的问题。本实施例中,使分布于爬升链条110竖向两端及两端之间的预设位置的多个固定座将爬升链条110直接安装到立柱,这样,能够确保各相邻固定座之间的链条的长度的准确度,从而降低链条整体长度偏差,允许货架单元具有更高的高度。In some embodiments, the
一些实施例中,货架单元100的两个立柱组120、130的立柱在巷道102长度方向上两两对齐,两个立柱组120、130的对齐的立柱之间设有用于承载货物的多个托板144。两个立柱组120、130的相邻两对对齐的立柱122,132,124,134之间形成存储列104,通过立柱之间的托板形成存储列104的多个存储层106。可以理解的,托板144的长度可设置成适于放单排或双排料箱,也可设置成放多排料箱。In some embodiments, the columns of the two
参阅图4和图5,本申请另一实施例的仓储系统包括上层货架160和下层货架170,上层货架160位于下层货架170之上,上层货架160和下层货架170分别具有多个货架单元100。4 and 5, the storage system according to another embodiment of the present application includes an
上层货架160与下层货架170之间具有用于承载上层货架160的承载平台162,上层货架160与下层货架170的至少部分巷道位置相对应,承载平台162在巷道位置相对应处设有与下层货架170的巷道位置相对应的第一开口164,使得仓储机器人200可经由第一开口164在下层货架170与上层货架160之间移动。There is a carrying
一些实施例中,上层货架160的货架单元100配置有与第一开口164处的立柱相接的导轨166,导轨166沿巷道和宽度方向和/或长度方向延伸;仓储系统还包括移载母车180,移载母车180设有链条182、以及与导轨166配合的行走轮(图中未示出);移载母车180的链条182用于在第一开口164处与下层货架170的爬升链条110对接;行走轮用于在仓储机器人200爬升到移载母车180的链条后,使移载母车180带着仓储机器人200沿着导轨166平移。In some embodiments, the
一些实施例中,仓储机器人200的爬升组件相对于可移动基座可升降;导轨166与承载平台162之间的距离不超过爬升组件的最大上升高度,使得仓储机器人200可在导轨166处自移载母车180下降到承载平台162。In some embodiments, the climbing assembly of the
仓储机器人200从下层货架170移动到上层货架160时,移载母车180移到第一开口164处,移载母车180的链条182与下层货架170的爬升链条110对接,仓储机器人200自下层货架170的爬升链条110爬升至与移载母车180的链条182啮合后,移载母车180可载着仓储机器人200沿导轨166自第一开口164处平移到目标位置,仓储机器人200可从移载母车180下降到承载平台162。When the
仓储机器人200从上层货架160移动到下层货架170时,仓储机器人200移动到导轨166处的移载母车处,并从承载平台162爬升至与移载母车180的链条182啮合,移载母车180可载着仓储机器人200沿导轨166平移到第一开口164处,移载母车180的爬升链条110与下层货架170的爬升链条110对接,仓储机器人200沿下层货架170的爬升链条110下降。When the
可以理解的,一些实施例中,移载母车180的链条182还可以与上层货架160的爬升链条110对接,使得仓储机器人可以经由移载母车180的链条182在上层货架160与下层货架170之间移动。It can be understood that, in some embodiments, the
一些实施例中,第一开口164处设有与上层货架160的爬升链条110和下层货架170的相应爬升链条110一体连接的跨层连接链条,使得仓储机器人200可通过跨层连接链条在下层货架170与上层货架160之间移动。In some embodiments, the
参阅图6至图9,本申请一实施例的仓储机器人200包括可移动基座210、搬运装置280、以及多个爬升组件240。可移动基座210用于驱动仓储机器人200在支撑面上运动。搬运装置280用于从货架单元100的的目标货位上获取存放对象或将存放对象放置在货架单元的目标货位上。Referring to FIGS. 6 to 9 , a
爬升组件240包括多个爬升模块242。爬升模块242包括爬升轮组260、安装于可移动基座210的基体244、以及安装于基体244的第一驱动装置254;爬升轮组260包括导轮264、以及由第一驱动装置254驱动的链轮262;链轮262和导轮264间隔设置,以在链轮262与设于货架单元100立柱的爬升链条110啮合时夹持爬升链条110于其中;多个爬升组件240的多个链轮262沿着爬升链条110升降时,带动可移动基座210和搬运装置280升降。
本实施例中,爬升模块242通过导轮264和链轮262对爬升链条110形成夹持,因此可以直接夹住爬升链条110进行爬升,导轮264可对爬升进行导向,这样,无需在货架单元上另外设置导轨进行导向,能够降低材料和安装成本。In this embodiment, the
一并参阅图10,一些实施例中,可移动基座210包括主体211、及设于主体211的第一行走轮组和第二行走轮组。Referring to FIG. 10 together, in some embodiments, the
一个具体实现中,可移动基座210的主体211包括方形框体。可以理解的,本申请不限于此,例如,主体211还可以是长方形、或椭圆形等。第一行走轮组可以为驱动轮组,驱动轮组的驱动轮214由第二驱动装置212驱动,第二驱动装置212可以是电机(例如伺服电机),但不限于此。第二行走轮组可以为惰轮组。图中示出第二行走轮组包括两个惰轮216,设于主体211沿行走方向的前后两侧,第一行走轮组包括两个驱动轮214,分别设于主体211沿行走方向的左右两侧。可以理解的,第一行走轮组和第二行走轮组的行走轮数量和类型不限于此。一些实施例中,通过驱动轮214差速旋转的方式实现仓储机器人200行走方向的改变。In a specific implementation, the
一并参阅图11,一些实施例中,爬升模块242还包括可伸缩地安装于基体244的定位套258,链轮262和导轮264可转动地安装于定位套258;定位套258伸出时,带动链轮262和导轮264伸出,以使链轮262与爬升链条110啮合,定位套258缩回时,带动链轮262和导轮264缩回,以使链轮262与爬升链条110分离。Referring to FIG. 11 together, in some embodiments, the
一些实施例中,仓储机器人在第一方向两端设有两个爬升组件240,每个爬升组件240包括设于第二方向两端的两个爬升模块242;其中,第一方向和第二方向其中之一为仓储机器人200的行走方向,其中之另一为与仓储机器人200的行走方向垂直的方向。In some embodiments, the storage robot is provided with two
一些实施例中,参见附图所示,第一方向为仓储机器人200的行走方向(如图中Y所示),第二方向为与仓储机器人200的行走方向垂直的方向(如图中X所示)。可移动基座210的主体211的四角固定安装有支撑立柱,四个爬升模块242安装于四个支撑立柱220。爬升组件240的两个爬升模块242的定位套258和爬升轮组260相背离而设。爬升组件240的两个爬升模块242的基体244一体设置,例如为一体成型或一体连接,从而使得该两个爬升模块242形成一个爬升组件240。In some embodiments, referring to the accompanying drawings, the first direction is the walking direction of the storage robot 200 (shown as Y in the figure), and the second direction is the direction perpendicular to the walking direction of the storage robot 200 (shown as X in the figure). Show). The four corners of the
可以理解的,另一些实施例中,仓储机器人具有一个爬升组件,四个爬升模块安装于四个支撑立柱,四个爬升模块的基体一体设置,从而使得该四个爬升模块形成一个爬升组件。It can be understood that in some other embodiments, the storage robot has a climbing assembly, four climbing modules are installed on four support columns, and the bases of the four climbing modules are integrated, so that the four climbing modules form a climbing assembly.
一些实施例中,爬升组件240包括两个运行部,爬升组件240的两个爬升模块242的两个定位套258与两个运行部相连,两个运行部用于带动两个定位套258沿相反方向同步伸出或同步缩回。In some embodiments, the climbing
一个实施方式中,爬升组件240的两个爬升模块242的基体244一体设置,爬升组件240包括同步伸出机构270,同步伸出机构270包括安装于基体244的单个驱动装置(图中未示出)、第一传动机构及两个运行部,该驱动装置通过第一传动机构驱动两个运行部沿相反方向移动,从而带动两个定位套258沿相反方向同步伸出或同步缩回。可以理解的,另一实施方式中,也可配置两个彼此独立的驱动装置分别驱动两个运行部。In one embodiment, the
参阅附图,第一传动机构包括沿第二方向间隔设置的第一带轮272和第二带轮273,第一带轮272和第二带轮273其中之一为主动轮,其中之另一为从动轮,主动轮与该单个驱动装置连接,第一同步带274套设于第一带轮272和第二带轮273上。两个运行部分别设于第一同步带274的运行方向相反的上段和下段。爬升模块242的定位套258通过支撑架276和连接件278与相应运行部连接,支撑架276和连接件278可移动地支撑于基体244,定位套258固定安装于支撑架276,支撑架276可移动地支撑于基体244,运行部通过连接件278与支撑架276相连接。连接件278一端与运行部固定连接,另一端与支撑架276固定连接。第一同步带274转动时,两个运行部在第二方向上沿相反方向移动,分别通过连接件278推动支撑架276和定位套258,从而使得爬升模块的两个定位套258在第二方向上沿相反方向同步伸出或同步缩回。Referring to the accompanying drawings, the first transmission mechanism includes a
可以理解的,另一些实施例中,第一传动机构可采用其他类型,例如,第一传动机构可包括与单个驱动装置连接的齿轮、以及在直径方向两端与齿轮啮合的两个齿条;运行方向相反的两个运行部分别设于两个齿条。驱动装置驱动齿轮转动时,齿轮驱动两个齿条在第二方向上沿相反方向移动,从而带动爬升模块的两个定位套在第二方向上沿相反方向同步伸出或同步缩回。It can be understood that in some other embodiments, the first transmission mechanism may adopt other types, for example, the first transmission mechanism may include a gear connected to a single driving device, and two racks meshing with the gear at both ends in the diameter direction; The two running parts with opposite running directions are respectively arranged on the two racks. When the driving device drives the gear to rotate, the gear drives the two racks to move in the opposite direction in the second direction, thereby driving the two positioning sleeves of the climbing module to extend or retract synchronously in the opposite direction in the second direction.
一些实施例中,可移动基座210与爬升模块242之间设有升降机构,升降机构用于带动爬升模块242和搬运装置280相对于可移动基座210升降。升降机构例如可以是但不限于齿条式升降机构、链条式升降机构、剪叉式升降机构等。In some embodiments, a lifting mechanism is provided between the
一些实施例中,爬升模块242的基体244套设于支撑立柱220上,基体244沿支撑立柱220升降时,通过设于基体244与支撑立柱220之间的滚动件246与支撑立柱220滚动接触。滚动件246例如可以是滚轮或滚筒。In some embodiments, the
参阅图6至图11,爬升模块242的基体244设有第二开口245,基体244通过第二开口245套设于支撑立柱220上,基体244在第二开口245处设有滚轮246,基体244沿支撑立柱220升降时,通过滚筒246与支撑立柱220滚动接触。滚筒246可装设于支撑架276的沿第二方向延伸的推杆248上且被限位于第二开口245处。6 to 11, the
基体244的第二开口245一侧设有定位板250,定位板250设有沿支撑立柱的高度方向延伸的开槽252,开槽252的槽口朝上;支撑立柱的顶部设有芯轴232,芯轴232的轴向沿第二方向延伸,芯轴232的直径略小于开槽252的宽度;爬升模块242相对于支撑立柱220上升的过程中,定位板250上升,使得芯轴232经开槽252的槽口进入开槽252,直到芯轴232与开槽252的底端相抵接,这时基体244的上升被芯轴232限制,爬升模块242到达能够相对于支撑立柱220所上升到的最高位置;同时,由于芯轴232的直径略小于开槽252的宽度,基体244在第一方向上的移动也被限制。爬升模块242到达能够相对于支撑立柱220所上升到的最高位置后,继续沿爬升链条110爬升时,可带动可移动基座210共同爬升。One side of the
图12是仓储机器人的升降机构处于降下状态时的带载示意图,图13是仓储机器人的升降机构处于升起状态时的带载示意图。一个实施例中,升降机构处于降下状态时,料箱108在高度方向上不超出于支撑立柱220,支撑立柱220离支撑面的高度小于货架单元100最底端的横梁146离支撑面的高度,从而保证仓储机器人200能够带着料箱108在货架单元100下方行走。Fig. 12 is a schematic diagram of loading when the lifting mechanism of the storage robot is in a lowered state, and Fig. 13 is a schematic diagram of loading when the lifting mechanism of the storage robot is in a raised state. In one embodiment, when the lifting mechanism is in the lowered state, the
一些实施例中,升降机构包括安装于爬升模块242的基体244的转动件、以及安装于支撑立柱220的线性移动件,转动件与线性移动件相啮合;转动件沿着线性移动件转动时,带动基体244相对于支撑立柱220上升或下降。一些实施例中,转动件和线性移动件之间为齿啮合,转动件例如可以是齿轮或齿条,线性移动件例如可以为齿条。另一些实施例中,转动件和线性移动件之间是链式啮合,转动件例如可以是链轮,线性移动件例如可以为链条。In some embodiments, the lifting mechanism includes a rotating part installed on the
一些实施例中,仓储机器人200还包括装设于支撑立柱220的制动器222,制动器222与线性移动件传动连接。制动器222具有制动状态和解除状态;制动器222处于制动状态时,使线性移动件保持停止状态,线性移动件只有在受力超出制动器222的制动力时才能相对于支撑立柱220升降;制动器222处于解除状态时,使线性移动件可以相对支撑立柱220自由升降。In some embodiments, the
一并参阅图14,一些实施例中,升降机构包括安装于爬升模块242的基体244的齿带256、以及安装于支撑立柱220的齿条230;制动器222通过第二同步带226和弹簧导杆机构228与齿条230连接;第二同步带226通过第三带轮224与制动器222连接,齿条230通过弹簧导杆机构228与第二同步带226连接;更具体的,第三带轮224、第二同步带226和弹簧导杆机构228设于支撑立柱220内部,制动器222和齿条230设于支撑立柱220外部。制动器222具有制动状态和解除状态;制动器222处于制动状态时,使齿条230保持停止状态,齿带256转动时可沿着保持停止的齿条230转动而升降;制动器222处于解除状态时,齿条230可以相对支撑立柱220自由滑动升降,齿带256沿一预设方向转动时带动基体244上升,并使得齿条230沿着支撑立柱220向下滑动,直至齿条230滑动到所能下降的最低位置,齿带256沿与该预设方向相反的方向转动时带动基体244下降,并使得齿条230沿着支撑立柱220向上滑动,直至齿条230滑动到所能上升的最高位置。14, in some embodiments, the lifting mechanism includes a
可以理解的,由于地面高度差和安装误差,链轮262的齿和爬升链条110相啮合的过程中,刚开始不一定能对正,此时齿条230所连接的弹簧导杆机构228能够产生一定的压缩量,从而通过补偿高度误差使得爬升链轮262与爬升链条110啮合。It can be understood that due to the ground height difference and installation error, the teeth of the
一些实施例中,升降机构的转动件由第一驱动装置254驱动,即升降机构的转动件和爬升模块242的链轮262均由第一驱动装置254驱动。可以理解的,在另一些实施例中,转动件和链轮262各自具有独立的驱动装置。In some embodiments, the rotating part of the lifting mechanism is driven by the
参阅图11,一些实施例中,安装于基体244的齿带256为双面齿同步带。第一驱动装置254通过第二传动机构驱动双面齿同步带256和链轮262。在一个具体实现中,第二传动机构包括由第一驱动装置254驱动的第一齿轮、以及与第一齿轮传动连接的第二齿轮,第一齿轮和第二齿轮设于双面齿同步带256内部,与双面齿同步带256的内齿啮合,第一齿轮和第二齿轮转动时驱动双面齿同步带256转动,双面齿同步带256的外齿用于与立柱上的齿条230啮合。第二齿轮还与链轮262传动连接,第二齿轮转动时还驱动链轮262转动。Referring to FIG. 11 , in some embodiments, the
参阅图12,一实施例中,第二齿轮通过滚珠花键组266与链轮262连接。滚珠花键组266的花键轴穿过定位套258与链轮262固定连接,第二齿轮与套设于花键轴外的花键套固定连接;第二齿轮转动时,通过花键套带动花键轴转动,从而使链轮262转动;花键轴与定位套258之间设有轴承组件,轴承组件使得花键轴可相对于定位套258自由转动,以及带动定位套258沿轴向移动;花键轴为支撑架276的一部分,当同步伸出机构270的第一同步带274通过连接件278使支撑架276平移时,花键轴推动定位套258伸出或缩回,从而使爬升轮组260伸出或缩回。连接件278可以为杆状件。Referring to FIG. 12 , in one embodiment, the second gear is connected to the
一些实施例中,同步伸出机构270的驱动装置无输出时,定位套258的伸出量可变化,同时,可使同步伸出机构270的驱动装置在爬升模块242的爬升过程中停止输出。由此,可以使得仓储机器人在沿着爬升链条110爬升或下降的过程中,通过定位套258的伸出量的变化,来适应巷道宽度方向上的两个链条在不同高度处的间距误差。在一个具体实例中,定位套258的伸出量变化可允许巷道宽度方向上的两个链条之间正负18mm的距离误差。In some embodiments, when the driving device of the synchronous extension mechanism 270 has no output, the extension amount of the
一些实施例中,搬运装置280包括伸缩货叉282,伸缩货叉282安装于多个爬升模块242之间,伸缩货叉282的伸缩方向垂直于仓储机器人200的行走方向。伸缩货叉282的四个角设置有推拉手指。采用推拉的方式取放料箱,可以实现双伸位的取放。In some embodiments, the
一些实施例中,搬运装置280可摆动地安装于多个爬升模块242。参阅图15,搬运装置280底部沿第一方向间隔设置一对跨梁284,跨梁284沿第二方向延伸,跨梁284的两端设有摆臂286,搬运装置280通过多个摆臂286安装于多个爬升模块242;跨梁284内部设有反向机构,使得跨梁284两端的摆臂286具有相同的摆动角度和相反的摆动方向,这样,可保证搬运装置280在爬升过程中始终处于仓储机器人的中心。In some embodiments, the
一些实施例中,第一方向两端的两个爬升模块242可摆动地安装于可移动基座210,以调整该两个爬升模块242的两个链轮262的间距,从而适应巷道长度方向上两个链条在不同高度处之间的距离误差。In some embodiments, the two climbing
参阅图16,一些实施例中,支撑立柱220顶部设有沿高度方向间隔设置的一对芯轴232和234,定位板250的开槽252在中部两侧设有内凹部253,爬升模块242到达能够相对于立柱所上升到的最高位置时,基体244的第二开口245高出于支撑立柱220顶端,下端的芯轴232与开槽252的底端相抵接,上端的芯轴234位于开槽252具有内凹部253的位置,通过设置内凹部253,使得上端的芯轴234与开槽252的内壁之间留有间隙251,从而允许爬升模块242的基体244相对于支撑立柱沿图示箭头方向摆动。一个具体实例中,基体244相对于支撑立柱220的摆动可允许巷道长度方向上两个链条之间正负6mm的距离误差。Referring to Fig. 16, in some embodiments, a pair of
下面一并参阅图17和图18A至图18D,结合货架单元100的结构,对本申请实施例的仓储机器人200的爬升过程进行示例性描述。Referring to FIG. 17 and FIG. 18A to FIG. 18D in conjunction with the structure of the
仓储机器人200确定要爬升到目标存储列的目标存储层时,行走至巷道102内该目标存储列处,且仓储机器人200的四个爬升模块242与巷道102两侧的四个爬升链条110相对的位置。如图18A所示,初始状态时,制动器222处于制动状态,齿条230处于所能上升到的最高位置;由于制动器222处于制动状态,齿带256升降时齿条230的位置不变。如图18B所示,第一驱动装置254驱动齿带256沿着齿条230上升,使得爬升模块242上升至预定高度后,同步伸出机构270使定位套258带着链轮262和导轮254伸出至定位套258与爬升链条110底端的定位片111相接触的位置,此时导轮264和链轮262位于爬升链条110下方;可以理解的,上述的预定高度是根据爬升链条110底端的高度确定的,且低于爬升模块242能够相对于支撑立柱220所上升到的最高位置。然后,齿带256继续沿着齿条230上升,带动导轮264和链轮262上升,使得链轮262与爬升链条110实现啮合,且导轮264和链轮262对爬升链条110形成夹持。当齿带256和爬升模块242上升至如图18C所示能够相对于支撑立柱220所上升到的最高位置后,制动器222被切换到解除状态。接着,如图18D所示,链轮262和导轮264沿着爬升链条110爬升,由于制动器222为解除状态,齿带256的旋转使齿条230下降,至齿条230与齿带256脱离啮合后,爬升模块242脱离齿条230,带着可移动基座210和搬运装置280爬升,直到升到目标存储层,通过搬运装置280与目标存储层之间转移存放对象。When the
本申请还提供一种分拣处理系统,包括如上所述的仓储系统;其中,仓储系统的仓储机器人被配置为自目标存储层将待分拣货箱装载至搬运装置后移动到目标分拣位,以使得所述待分拣货箱被分拣。进一步的,仓储机器人也可以将分拣后货箱自搬运装置卸载至目标存储层。The present application also provides a sorting processing system, including the storage system as described above; wherein, the storage robot of the storage system is configured to load the container to be sorted from the target storage layer to the handling device and then move to the target sorting position , so that the to-be-sorted boxes are sorted. Further, the storage robot can also unload the sorted cases from the handling device to the target storage layer.
一些实施例中,可获得分拣方式信息,根据分拣方式信息确定搬运装置的目标高度,按照搬运装置的目标高度控制搬运装置的上升或下降,使搬运装置的高度能够适应该分拣方式的需求。可通过控制仓储机器人的升降机构来控制搬运装置的上升或下降。分拣方式例如可以是直接人工分拣,即分拣人员直接对仓储机器人上的料箱进行分拣,当料箱108置于搬运装置280时,升降机构的升降高度可被调整为使得搬运装置上的料箱的高度适于供分拣人员直接在仓储机器人上进行分拣,如图19所示;或者,分拣方式也可以是分拣台分拣,即仓储机器人将料箱搬运到分拣台,分拣人员对分拣台上的料箱进行分拣;可使升降机构的升降高度可被调整为使得搬运装置280的高度与输送线310对接,例如如图20所示,从而将待分拣料箱输送到目标分拣位。输送线例如可以是皮带传送带、滚筒传送带、滚筒传送带、流利条等。In some embodiments, the sorting method information can be obtained, the target height of the conveying device can be determined according to the sorting method information, and the lifting or lowering of the conveying device can be controlled according to the target height of the conveying device, so that the height of the conveying device can adapt to the height of the sorting method. need. The lifting or lowering of the handling device can be controlled by controlling the lifting mechanism of the storage robot. The sorting method can be, for example, direct manual sorting, that is, the sorting personnel directly sort the material boxes on the storage robot. When the
一些实施例中,搬运装置280从侧面进行移载。参阅图20所示,仓储机器人沿与X所示方向相垂直的方向行走,卸载时沿X所示方向从侧面将料箱推出至输送线310,装载时沿与X所示方向相反的方向从侧面将料箱从输送线310拉取到搬运装置280上。In some embodiments, the
参阅图21所示,一些实施例中,分拣处理系统包括分拣工作站300;分拣工作站300设有分拣位302;还可设有第一货架304和第二货架306;第一货架304例如可以放置空箱,第二货架306例如可以放置分拣完成箱(即订单箱)。仓储机器人200被配置为,在将料箱108从货架单元装载到搬运装置280后,通过升降机构控制搬运装置280为预设高度,以使得仓储机器人能够载着料箱108在货架单元的底部穿行,以及在离开货架区190到达目标位置(例如分拣位302处或到达分拣位302的预设范围内)后,通过升降机构升高搬运装置280,以使得搬运装置280上的料箱108的高度适于被直接进行人工分拣,即分拣位302处的分拣人员可直接对仓储机器人200上的料箱108进行分拣。在检测到表示分拣人员对升高后的搬运装置上的料箱直接进行分拣的分拣完成指令后,可控制仓储机器人载着货箱行走至目标存放处。分拣完成指令例如可以由分拣人员通过仓储机器人200上设置的按钮输入,或通过分拣工作站300处设置的按钮输入并传输至仓储机器人200。可以理解的,图中,货架区190表示为仓储机器人200的棋盘式行走空间。Referring to Fig. 21, in some embodiments, the sorting processing system includes a sorting
一些实施例中,仓储机器人200被配置为,离开货架区190到达目标位置后,在调整搬运装置280为同时降低行走速度,以确保料箱108的稳定性。In some embodiments, the
参阅图22所示,一些实施例中,分拣处理系统包括分拣工作站300,分拣工作站300设有分拣台308,分拣位302形成于分拣台308处,分拣台例如可设于具有移动料箱功能的输送线310(如图20所示),或者为不具有移动料箱功能的工作台。分拣台308设于输送线的情况下,仓储机器人将料箱108卸载到输送线310,输送线310将料箱输送至分拣位302以供分拣。仓储机器人200被配置为,在将料箱108从货架单元装载到搬运装置280后,通过升降机构控制搬运装置280为预设高度,以使得仓储机器人能够带着料箱108在货架单元的底部穿行,以及在离开货架区190到达目标位置(例如分拣台308对接处或到达分拣台308的预设范围内)后,通过升降机构升高搬运装置280,以使得搬运装置280上的料箱108的高度适于与分拣台308对接,在搬运装置280与分拣台308对接处,控制搬运装置将料箱108卸载至分拣台308。Referring to Fig. 22, in some embodiments, the sorting processing system includes a sorting
一些实施例中,仓储机器人200被配置为执行双循环任务,先从放货口312将料箱108卸载至输送线310上,然后行走到取货口314将经过分拣的料箱108取出装载到搬运装置280上。仓储机器人200被配置在取出料箱108后,通过升降机构降低搬运装置280的高度,以降低重心,保证行走过程中的稳定性。In some embodiments, the
可以理解的,另一些实施例中,分拣处理系统包括输送线,输送线设有多个分拣位302。仓储机器人控制搬运装置280为第二高度,使得搬运装置280上的料箱108的高度适于与输送线对接,在搬运装置280与输送线308对接处,控制搬运装置280将料箱108卸载至输送线,以使得输送线将料箱108输送到目标分拣位302进行分拣。It can be understood that in some other embodiments, the sorting system includes a conveying line, and the conveying line is provided with a plurality of sorting positions 302 . The warehousing robot controls the
一些实施例中,仓储机器人200还被配置为:In some embodiments, the
获得工作模式信息,根据该工作模式信息确定仓储机器人的行走路径。The working mode information is obtained, and the walking path of the storage robot is determined according to the working mode information.
一些实施例中,根据该工作模式信息确定仓储机器人的行走路径包括:In some embodiments, determining the walking path of the storage robot according to the working mode information includes:
若工作模式信息表示仓储机器人的工作模式为第一工作模式,按照棋盘格型行走方式确定仓储机器人的行走路径;If the working mode information indicates that the working mode of the storage robot is the first working mode, the walking path of the storage robot is determined according to the checkerboard walking mode;
若工作模式信息表示仓储机器人的工作模式为第二工作模式,按照环形行走方式确定所述仓储机器人的行走路径。If the working mode information indicates that the working mode of the storage robot is the second working mode, the walking path of the storage robot is determined according to a circular walking manner.
在一个具体实例中,仓储机器人的第一工作模式为离散型工作模式,第二工作模式为巷道机工作模式。In a specific example, the first working mode of the storage robot is a discrete working mode, and the second working mode is a roadway machine working mode.
在离散型工作模式下,仓储机器人可被配置为按照棋盘格型行走方式,在货架单元底部按照所确定的行走路径行走,行走路径可以在棋盘式行走空间内按需要进行合理规划。在离散型工作模式下,货架单元的布置例如可以不需要主巷道,每一排各货架单元例如可以布置为不间断地无缝衔接。In the discrete working mode, the storage robot can be configured to walk in a checkerboard pattern, walking on the bottom of the shelf unit according to the determined walking path, and the walking path can be reasonably planned in the checkerboard walking space as needed. In the discrete working mode, the arrangement of the shelf units may not require a main aisle, for example, and the shelf units in each row may be arranged in an uninterrupted and seamless connection, for example.
对应于巷道机工作模式,多个货架单元平行间隔设置,相邻两个货架单元之间设有巷道,相邻两个货架单元形成一个货架单元组,货架单元组的两个货架单元分别为第一货架单元和第二货架单元。在巷道机工作模式下,仓储机器人被配置为对应于单个货架单元组和单个目标分拣位运行。例如如图23所示,目标分拣位300设于货架单元组192一端,例如可设于但不限于第一货架单元和第二货架单元之间,图23中下面的横线L1表示第一货架单元底部的行走路径,上面的横线L2表示第二货架单元底部的行走路径,中间的横线L3表示第一货架单元和第二货架单元之间的巷道,第一货架单元和第二货架单元均有多个存储列,图中横线L1和L2之间的各条纵向线表示仓储机器人在不同存储列处的取货位置;仓储机器人被配置为循环地从第一货架单元或第二货架单元取得不同货箱送至该目标分拣位300进行分拣,图23中示例性地在P1、P2、P3处分别示出仓储机器人三次送货过程的行走路径。巷道机工作模式使得仓储机器人每次送货至该目标分拣位的行走路径为环型行走路径,并且,在货架区内只在单巷道工作,所以单车效率较高,能满足高流量场景需求。Corresponding to the working mode of the roadway machine, a plurality of shelf units are arranged in parallel and at intervals, and a roadway is provided between two adjacent shelf units, and two adjacent shelf units form a shelf unit group, and the two shelf units of the shelf unit group are the first A shelf unit and a second shelf unit. In the roadway machine working mode, the storage robot is configured to run corresponding to a single shelf unit group and a single target sorting position. For example, as shown in Figure 23, the
依据一个实施例,仓储机器人的一次送货控制过程描述如下。According to an embodiment, a delivery control process of a storage robot is described as follows.
获得目标货位信息,该目标货位信息包括目标存储列信息和目标存储层信息;可以理解的,目标存储列可以是第一货架单元的存储列,也可以是第二货架单元的存储列。The target storage location information is obtained, and the target storage location information includes target storage column information and target storage layer information; it can be understood that the target storage column may be the storage column of the first shelf unit or the storage column of the second shelf unit.
根据目标货位信息,控制仓储机器人自目标分拣位移动至第一货架单元底部,并在第一货架单元底部移动至对应于目标存储列处。According to the target location information, the storage robot is controlled to move from the target sorting position to the bottom of the first shelf unit, and then move to the position corresponding to the target storage row at the bottom of the first shelf unit.
控制仓储机器人在对应于所述目标存储列处自第一货架单元的底部移动至所述巷道内,以使得搬运装置从目标存储层取得货箱;controlling the storage robot to move from the bottom of the first shelf unit into the lane at the position corresponding to the target storage row, so that the handling device obtains the container from the target storage layer;
控制仓储机器人载着货箱自巷道行走至第二货架单元底部,并在第二货架单元底部移动,直至离开第二货架单元后返回至目标分拣位。The storage robot is controlled to carry the container to walk from the aisle to the bottom of the second shelf unit, and move at the bottom of the second shelf unit until it leaves the second shelf unit and returns to the target sorting position.
为便于理解,结合图23中P2处对应的送货过程对上述过程进行说明。目标货位是第一货架单元或第二货架单元在P2处对应的存储列的某个存储层,可控制仓储机器人自目标分拣位300移动到第一货架单元左端底部,并在第一货架单元底部沿着L1按箭头N1所示方向移动至P2处的取货位置,之后,仓储机器人转向,按箭头N2所示自第一货架单元的底部移动至巷道内的取货位置,爬升到第一货架单元或第二货架单元的目标存储层,使搬运装置从目标存储层取得货箱,然后下降回到地面;之后,带着货箱继续向上移动到第二货架单元底部,并在第二货架单元底部沿着L2按箭头N3所示方向移动,直至离开第二货架单元左端底部后返回至目标分拣位300,由此完成一次送货。For ease of understanding, the above process will be described in conjunction with the corresponding delivery process at P2 in FIG. 23 . The target location is a certain storage layer of the storage column corresponding to the first shelf unit or the second shelf unit at P2, and the storage robot can be controlled to move from the
以上已经描述了本申请的各实施例,上述说明是示例性的,并非穷尽性的,并且也不限于所披露的各实施例。在不偏离所说明的各实施例的范围和精神的情况下,对于本技术领域的普通技术人员来说许多修改和变更都是显而易见的。本文中所用术语的选择,旨在最好地解释各实施例的原理、实际应用或对市场中的技术的改进,或者使本技术领域的其他普通技术人员能理解本文披露的各实施例。Having described various embodiments of the present application above, the foregoing description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and alterations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principle of each embodiment, practical application or improvement of technology in the market, or to enable other ordinary skilled in the art to understand each embodiment disclosed herein.
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| US12570469B2 (en) | 2022-07-11 | 2026-03-10 | Berkshire Grey Operating Company, Inc. | Systems and methods for providing mobile shuttle load handling systems |
| JP7560775B1 (en) | 2023-03-29 | 2024-10-03 | 株式会社椿本チエイン | Goods transport cart |
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