CN217861714U

CN217861714U - High-speed intelligent die cutting equipment

Info

Publication number: CN217861714U
Application number: CN202222087024.8U
Authority: CN
Inventors: 杨超杰; 吴挺; 吴飞
Original assignee: Zhejiang Chuan Day Machinery Co ltd
Current assignee: Zhejiang Chuan Day Machinery Co ltd
Priority date: 2022-08-09
Filing date: 2022-08-09
Publication date: 2022-11-22
Anticipated expiration: 2032-08-09

Abstract

The utility model discloses a high-speed intelligent die cutting equipment relating to the field of die cutting equipment, including box blowing tension mechanism, blowing mechanism, receiving mechanism, die cutting mechanism, useless tension mechanism is received to the drum-type, drop-down material rubber roll and receiving mechanism, useless tension mechanism is received to the drum-type comprises distal end bearing, roller core, near-end bearing, tension drum and flange seat, the flange seat endotheca is equipped with flange bearing, the flange bearing endotheca is equipped with the roller core, the peripheral cover of roller core tip is equipped with the power wheel, tension drum both ends inboard is provided with distal end bearing and near-end bearing respectively, distal end bearing and near-end bearing all overlap and locate the roller core outside, the distal end bearing outside is provided with the inner friction disc, the inner friction disc outside is provided with the outer friction disc, roller core one end is connected with peripheral fixed column; this novel simple structure, the operation degree of difficulty is low, and equipment production efficiency is high, occupy that the place is little, artifical demand is few, is fit for extensively using widely.

Description

High-speed intelligent die cutting equipment

Technical Field

The utility model relates to a cross cutting equipment technical field, in particular to high-speed intelligent cross cutting equipment.

Background

The die cutting equipment is equipment for cutting the film-shaped materials and plays an important role in industrial production.

The conventional die cutting equipment has the following defects: 1. the structure is complicated, the operation degree of difficulty is high, equipment production efficiency is low, occupy the place extensively, artifical demand is many. Accordingly, one skilled in the art provides a high-speed intelligent die cutting apparatus to solve the problems set forth in the background art described above.

SUMMERY OF THE UTILITY MODEL

The utility model discloses a main aim at provides high-speed intelligent cross cutting equipment to solve the problem that proposes in the above-mentioned background art.

In order to achieve the above purpose, the utility model provides a following technical scheme:

the high-speed intelligent die cutting equipment comprises a box type discharging tension mechanism, a discharging mechanism, a material receiving mechanism, a die cutting mechanism, a drum type waste receiving tension mechanism, a down-drawing rubber roll and a material receiving mechanism, wherein the drum type waste receiving tension mechanism comprises a far-end bearing, a drum shaft core, a near-end bearing, a tension drum and a flange seat, the flange seat is internally sleeved with the flange bearing, the flange bearing is internally sleeved with the drum shaft core, a power wheel is sleeved on the periphery of the end part of the drum shaft core, the far-end bearing and the near-end bearing are respectively arranged on the inner sides of the two ends of the tension drum, the far-end bearing and the near-end bearing are sleeved on the outer side of the drum shaft core, an inner friction plate is arranged on the outer side of the far-end bearing, an outer friction plate is arranged on the outer side of the inner friction plate, a fixed column is connected to the periphery of one end of the drum shaft core, a fine-adjustment handle is arranged on the periphery of the end part of the fixed column through external threads, a pressure spring is arranged between the fine-adjustment handle and the outer friction plate, and the pressure spring is arranged on the outer side of the fixed column.

As a further aspect of the present invention: the material receiving mechanism is composed of a cutting groove, a material receiving flat plate and a rapid clamp, clamp cross beams are mounted on two sides of the top of the material receiving flat plate through cross beam cushion blocks, and the rapid clamp is mounted at the position, close to the center, of the top of each clamp cross beam through a mounting groove.

As a further aspect of the present invention: the clamp is characterized in that a clamp pressing strip is arranged at the top of the material receiving flat plate close to the position between the beam cushion blocks, guide pin shafts are arranged at two ends of the top of the clamp pressing strip, guide pin holes are formed in two ends of the bottom of the clamp beam and correspond to the guide pin shafts, and a cutter groove is formed in the bottom of the material receiving flat plate in a penetrating mode.

As a further aspect of the present invention: draw down the material rubber roll by the wallboard, draw material axle core, little rubber roll and rubber roll swing arm to constitute, the wallboard inner wall inboard is connected with the rubber roll swing arm through drawing the material seat axle core, rubber roll swing arm inner wall inboard is connected with through joint bearing and draws the material axle core, draw the material axle core periphery to be close to central both sides department and all have little rubber roll axle core through locking screw fixed mounting, little rubber roll axle core installs little rubber roll through little rubber roll bearing in the outside.

As a further aspect of the present invention: the material guiding roller is arranged at the upper end of the discharging mechanism, and the feeding mechanism is arranged at one end close to the material receiving mechanism.

As a further aspect of the present invention: and a color code tracking mechanism is arranged at one end part close to the die-cutting mechanism, and a large-screen human-computer interface is arranged at the upper end part close to the die-cutting mechanism.

As a further aspect of the present invention: be close to cylinder receipts useless tension mechanism one end department is provided with receipts useless mechanism, is close to draw material rubber roll upper end department down to be provided with and draw the material steel roller, draw material steel roller upper end to be provided with and draw the material rubber roll, draw down material rubber roll one end department to be provided with the rolling and draw the material rubber roll, the rolling is drawn the material rubber roll and is drawn down to locate to be provided with floating receipts material tension mechanism between the material rubber roll.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the equipment integrates the functions of discharging, die cutting, waste collecting and material collecting, matching speed is automatically calculated by the PLC among mechanisms, and all functional units realize synchronous operation during high-speed die cutting, so that the production efficiency of the equipment is ensured;

the material placing part adopts a mechanism combining a quick clamp and a material receiving flat plate, materials are quickly fixed by pressing the quick clamp, the blades realize the neat cutting of the materials according to a cutting groove on the material receiving flat plate, and an operator can complete the material receiving action more quickly so as to improve the production efficiency;

a roller type waste collecting tension mechanism is added, the rotating speed of a tension roller is changed by adjusting the pressure of a fine adjustment handle on a pressure spring, so that the tension of the material during waste collection is changed, the waste can be rapidly and stably collected, and necessary basic conditions are provided for high-speed production;

adopt the light-weighted material rubber roll of drawing on with draw down the material rubber roll, every independent rubber roll of two sections formula all has two high accuracy bearing location, guarantees rubber roll pivoted flexibility and high rigidity, and both sides rubber roll swing arm is rotatory around drawing the material seat axle center, guarantees to draw the material rubber roll and draw down the material rubber roll and draw the parallelism of material steel roll, provides stable and accurate drawing the material for high-speed cross cutting.

Drawings

Figure 1 is the utility model discloses the overall structure schematic diagram of high-speed intelligent cross cutting equipment.

Figure 2 is the utility model discloses receiving mechanism schematic structure of high-speed intelligent cross cutting equipment.

Figure 3 is the utility model discloses useless tension mechanism structure schematic diagram is received to drum-type of high-speed intelligent cross cutting equipment.

Figure 4 is the utility model discloses the material rubber roll structure schematic diagram is expected to the drop-down of high-speed intelligent cross cutting equipment.

Figure 5 is the utility model discloses high-speed intelligent cross cutting equipment connect material flat board to look up the structure schematic diagram.

In the figure: 1. a box type discharging tension mechanism; 2. a discharging mechanism; 3. a material guide roll; 4. a material receiving mechanism; 5. a feeding mechanism; 6. a color code tracking mechanism; 7. a die-cutting mechanism; 8. a large screen human-machine interface; 9. pulling up a material rubber roller; 10. a drum-type waste collecting tension mechanism; 11. a waste collection mechanism; 12. pulling a steel roll; 13. pulling down the material rubber roller; 14. rolling a pulling rubber roller; 15. a floating material receiving tension mechanism; 16. a material receiving mechanism; 17. cutting a cutter groove; 18. a guide shaft pin; 19. fast clamping; 20. a clamp beam; 21. pressing strips of the clamp; 22. a beam cushion block; 23. a material receiving flat plate; 24. a fine adjustment handle; 25. a pressure spring; 26. an outer friction plate; 27. an inner friction plate; 28. a tension roller; 29. a flange seat; 30. a power wheel; 31. a distal bearing; 32. a drum core; 33. a proximal bearing; 34. a flange bearing; 35. a wallboard; 36. a knuckle bearing; 37. pulling the material shaft core; 38. locking screws; 39. a small rubber roller; 40. a rubber roller swing arm; 41. pulling a material seat shaft core; 42. a small rubber roller shaft core; 43. and a small rubber roller bearing.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts all belong to the protection scope of the present invention.

Please refer to fig. 1-5, in the embodiment of the present invention, the high-speed intelligent die cutting device includes a box-type discharging tension mechanism 1, a discharging mechanism 2, a material receiving mechanism 4, a die cutting mechanism 7, a roller-type waste receiving tension mechanism 10, a material pulling rubber roller 13 and a material receiving mechanism 16, the roller-type waste receiving tension mechanism 10 is composed of a far-end bearing 31, a roller core 32, a near-end bearing 33, a tension roller 28 and a flange seat 29, a flange bearing 34 is sleeved in the flange seat 29, the roller core 32 is sleeved in the flange bearing 34, a power wheel 30 is sleeved on the periphery of the end portion of the roller core 32, a far-end bearing 31 and a near-end bearing 33 are respectively disposed on the inner side of the two ends of the tension roller 28, the far-end bearing 31 and the near-end bearing 33 are both sleeved on the outer side of the roller core 32, an inner friction plate 27 is disposed on the outer side of the far-end bearing 31, an outer friction plate 27 is disposed on the outer side of the outer friction plate 26, a fixed column is connected to the periphery of one end of the roller core 32, a fine adjustment handle 24 is disposed on the outer thread through an external thread, a fine adjustment handle 24, a pressure spring 25 is disposed on the outer side of the fixed column.

The receiving mechanism 4 is composed of a cutting knife groove 17, a receiving flat plate 23 and a quick clamp 19, clamp beams 20 are mounted on two sides of the top of the receiving flat plate 23 through beam cushion blocks 22, and the quick clamp 19 is mounted at the position, close to the center, of the top of each clamp beam 20 through a mounting groove.

Wherein, the top of the material receiving flat plate 23 is provided with a clamp batten 21 near the position between the beam cushion blocks 22, two ends of the top of the clamp batten 21 are provided with guide pin shafts 18, two ends of the bottom of the clamp beam 20 are provided with guide pin holes corresponding to the guide pin shafts 18, and the bottom of the material receiving flat plate 23 is provided with a cutting groove 17 in a penetrating way.

The lower material pulling rubber roller 13 is composed of a wallboard 35, a material pulling shaft core 37, a small rubber roller 39 and a rubber roller swing arm 40, the inner side of the inner wall of the wallboard 35 is connected with the rubber roller swing arm 40 through a material pulling base shaft core 41, the inner side of the inner wall of the rubber roller swing arm 40 is connected with the material pulling shaft core 37 through a joint bearing 36, the small rubber roller shaft core 42 is fixedly installed on the periphery of the material pulling shaft core 37 close to the two sides of the center through locking screws 38, and the small rubber roller 39 is installed on the outer side of the small rubber roller shaft core 42 through a small rubber roller bearing 43.

Wherein, the upper end of the discharging mechanism 2 is provided with a material guide roller 3, and one end of the discharging mechanism close to the receiving mechanism 4 is provided with a feeding mechanism 5.

Wherein, a color code tracking mechanism 6 is arranged near one end of the die-cutting mechanism 7, and a large-screen human-machine interface 8 is arranged near the upper end of the die-cutting mechanism 7.

The waste collecting mechanism 11 is arranged at one end close to the drum-type waste collecting tension mechanism 10, the drawing steel roller 12 is arranged at the upper end close to the lower drawing rubber roller 13, the upper drawing rubber roller 9 is arranged at the upper end of the drawing steel roller 12, the winding drawing rubber roller 14 is arranged at one end of the lower drawing rubber roller 13, and the floating type waste collecting tension mechanism 15 is arranged between the winding drawing rubber roller 14 and the lower drawing rubber roller 13.

The utility model discloses a theory of operation is: the film material enters a die cutting mechanism 7 through a discharging mechanism 2, a material guide roller 3, a material receiving mechanism 4, a feeding mechanism 5 and a box-type discharging tension mechanism 1 respectively, the film material after die cutting enters the periphery of a material receiving mechanism 16 through an upper drawing rubber roller 9, a drawing steel roller 12, a lower drawing rubber roller 13, a floating type material receiving tension mechanism 15 and a winding drawing rubber roller 14 to be collected, waste materials are conveyed to the periphery of a waste receiving mechanism 11 through a roller-type waste receiving tension mechanism 10 to be collected, the equipment integrates the functions of discharging, die cutting, waste receiving and material receiving, matching speed is automatically calculated among the mechanisms through a PLC, synchronous operation of functional units is realized during high-speed die cutting, the production efficiency of the equipment is ensured, a discharging part adopts a mechanism combining a quick clamp 19 and a material receiving flat plate 23, and the material is quickly fixed through pressing the quick clamp 19, the blade realizes that the material is neatly cut off according to the cutter groove 17 on the material receiving flat plate 23, an operator can complete material receiving action more quickly to improve production efficiency, the roller type waste receiving tension mechanism 10 is added, the rotating speed of the tension roller 28 is changed by adjusting the pressure of the fine adjustment handle 24 to the pressure spring 25 so as to change the tension of the material during waste receiving, waste materials can be collected quickly and stably, necessary basic conditions are provided for high-speed production, the light upper drawing rubber roller 9 and the lower drawing rubber roller 13 are adopted, each double-section independent rubber roller is provided with two high-precision bearings for positioning, the rotating flexibility and the high rigidity of the rubber rollers are ensured, the rubber roller swing arms 40 on two sides rotate around the material pulling seat shaft core 41, the parallelism of the upper drawing rubber roller 9 and the lower drawing rubber roller 13 and the material pulling steel roller 12 is ensured, and stable and accurate drawing is provided for high-speed die cutting.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. High-speed intelligent cross cutting equipment, including box blowing tension mechanism (1), drop feed mechanism (2), receiving mechanism (4), die-cutting mechanism (7), drum-type receipts waste tension mechanism (10), drop-down material rubber roll (13) and receiving agencies (16), its characterized in that: the waste collecting and tensioning mechanism (10) comprises a far-end bearing (31), a roller shaft core (32), a near-end bearing (33), a tension roller (28) and a flange seat (29), wherein a flange bearing (34) is sleeved in the flange seat (29), a roller shaft core (32) is sleeved in the flange bearing (34), a power wheel (30) is sleeved on the periphery of the end portion of the roller shaft core (32), far-end bearings (31) and near-end bearings (33) are respectively arranged on the inner sides of the two ends of the tension roller (28), the far-end bearings (31) and the near-end bearings (33) are both sleeved on the outer side of the roller shaft core (32), an inner friction plate (27) is arranged on the outer side of the far-end bearing (31), an outer friction plate (26) is arranged on the outer side of the inner friction plate (27), a fixing column is connected to the periphery of one end of the roller shaft core (32), a fine-adjusting handle (24) is arranged on the periphery of the end portion of the fixing column through external threads, a pressure spring (25) is arranged between the fine-adjusting handle (24) and the outer friction plate (26), and the pressure spring (25) is located on the outer side of the fixing column.

2. The high-speed intelligent die cutting apparatus of claim 1, wherein: receiving mechanism (4) are by cutting knife groove (17), connect material flat board (23) and rapid clamp (19) to constitute, connect material flat board (23) top both sides all to install clamp crossbeam (20) through crossbeam cushion (22), clamp crossbeam (20) top is close to central department and installs rapid clamp (19) through the mounting groove.

3. The high speed intelligent die cutting apparatus of claim 2, wherein: connect material flat board (23) top to be close to department is provided with clamp layering (21) between crossbeam cushion (22), clamp layering (21) top both ends all are provided with guide pin axle (18), clamp crossbeam (20) bottom both ends all have seted up the guide pin hole with guide pin axle (18) corresponding position, connect material flat board (23) bottom to run through and seted up cutter groove (17).

4. The high speed intelligent die cutting apparatus of claim 1, wherein: draw down material rubber roll (13) by wallboard (35), draw material axle core (37), little rubber roll (39) and rubber roll swing arm (40) and constitute, wallboard (35) inner wall inboard is connected with rubber roll swing arm (40) through drawing material seat axle core (41), rubber roll swing arm (40) inner wall inboard is connected with through joint bearing (36) and draws material axle core (37), draw material axle core (37) periphery be close to central both sides department and all have little rubber roll axle core (42) through locking screw (38) fixed mounting, little rubber roll axle core (42) install little rubber roll (39) through little rubber roll bearing (43) in the outside.

5. The high speed intelligent die cutting apparatus of claim 1, wherein: the material feeding mechanism is characterized in that a material guide roller (3) is arranged at the upper end of the discharging mechanism (2), and a feeding mechanism (5) is arranged at one end close to the material receiving mechanism (4).

6. The high speed intelligent die cutting apparatus of claim 1, wherein: a color code tracking mechanism (6) is arranged at one end close to the die-cutting mechanism (7), and a large-screen human-computer interface (8) is arranged at the upper end close to the die-cutting mechanism (7).

7. The high speed intelligent die cutting apparatus of claim 1, wherein: be close to cylinder receipts useless tension mechanism (10) one end department is provided with receipts useless mechanism (11), is close to draw down material rubber roll (13) upper end department to be provided with and draw material steel roll (12), draw material steel roll (12) upper end to be provided with and draw material rubber roll (9), draw down material rubber roll (13) one end department to be provided with the rolling and draw material rubber roll (14), the rolling draws material rubber roll (14) and draws down to locate to be provided with floating receipts tension mechanism (15) between material rubber roll (13).