CN217861583U - Full-automatic splitting machine - Google Patents
Full-automatic splitting machine Download PDFInfo
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- CN217861583U CN217861583U CN202221838625.1U CN202221838625U CN217861583U CN 217861583 U CN217861583 U CN 217861583U CN 202221838625 U CN202221838625 U CN 202221838625U CN 217861583 U CN217861583 U CN 217861583U
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- knife
- top knife
- adjusting
- drive mechanism
- seat
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- 230000007246 mechanism Effects 0.000 claims abstract description 56
- 239000002131 composite material Substances 0.000 claims abstract description 3
- 230000000149 penetrating effect Effects 0.000 claims description 8
- 239000000956 alloy Substances 0.000 claims description 4
- 229910045601 alloy Inorganic materials 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 description 26
- 229920000742 Cotton Polymers 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000000502 dialysis Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
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Abstract
The utility model relates to a full-automatic cutting machine, including the frame, set up workstation, bandknife drive mechanism, pay-off drive mechanism, upper and lower lift drive mechanism, the mechanism of whetting a knife in the frame, upper and lower lift drive mechanism includes upper and lower lift composite set, upper and lower elevator motor, upper and lower hitching leg device, lead screw, sets up upper and lower flower roller between the upper and lower hitching leg device, bandknife drive mechanism includes bandknife motor, main break bar, vice break bar, bandknife, pay-off drive mechanism includes pay-off motor, gearbox, upper and lower universal drive shaft, its characterized in that: the workbench is arranged on the front side of the rack, side boxes are arranged on two sides of the rack, a driving mechanism with a cutter close to the front side is arranged in each side box, and the feeding driving mechanism is arranged on the rear side of each side box; the two knife sharpening mechanisms are arranged on the front sides of the two side boxes corresponding to the positions of the band knives. The machine can automatically control to improve the working efficiency, reduce the labor intensity and the workload of workers and improve the processing precision.
Description
Technical Field
The utility model relates to a cutting machine, a full-automatic cutting machine specifically says so.
Background
In the automobile tire industry, the tire rubber before and after vulcanization is generally sliced to detect the performance of related indexes. The rubber ultrathin dialysis splitting machine disclosed in the prior invention patent 2014104305189 of the applicant can rapidly slice rubber, but because the position of the band knife is positioned behind the upper and lower pattern rollers, the positions of the main knife wheel and the auxiliary knife wheel of the band knife lag behind the universal transmission shaft externally connected with the pattern rollers, when the main knife wheel and the band knife are maintained and replaced, the universal transmission shaft needs to be firstly disassembled, which wastes time and labor; in addition, the knife sharpening mechanism is arranged at the lower part of the frame, so that the knife sharpening mechanism is inconvenient to maintain and replace; the top knife mechanism needs to manually adjust the top column with knife to determine the position, the manual operation precision is low, time and labor are wasted, the automatic production is not convenient, the work efficiency is improved, and the top knife mechanism is easy to wear.
Disclosure of Invention
The utility model provides a can automatic control improve the operating efficiency, reduce artifical intensity of labour and work load, improve machining precision's full-automatic cutting machine.
The utility model adopts the technical proposal that: the utility model provides a full-automatic splitting machine, includes the frame, sets up workstation, bandknife drive mechanism, pay-off drive mechanism, upper and lower lifting transmission mechanism, whetting a knife mechanism in the frame, upper and lower lifting transmission mechanism includes upper and lower lift composite set, upper and lower elevator motor, upper and lower hitching leg device, lead screw, sets up upper and lower flower roller between the upper and lower hitching leg device, bandknife drive mechanism includes bandknife motor, main break bar, vice break bar, bandknife, pay-off drive mechanism includes pay-off motor, gearbox, upper and lower universal drive shaft, its characterized in that: the workbench is arranged on the front side of the rack, side boxes are arranged on two sides of the rack, a driving mechanism with a cutter close to the front side is arranged in each side box, and the feeding driving mechanism is arranged on the rear side of each side box; the two knife sharpening mechanisms are arranged on the front sides of the two side boxes corresponding to the positions of the band knives.
The top knife mechanism is positioned between the upper lifting transmission mechanism and the lower lifting transmission mechanism and horizontally corresponds to the middle positions of the upper cotton roller and the lower cotton roller, the top knife mechanism comprises a top knife adjusting motor, a top knife holder, a top knife driving screw rod, a top knife driving wheel and a top knife block, a plurality of front-back direction top knife grooves are transversely formed in the top knife holder, the rear portion of the top knife block is connected with the top knife driving screw rod in a rotating mode, the top knife driving screw rod penetrates through the rear side of the top knife holder and is connected with the top knife driving wheel driven by the top knife adjusting motor through a chain wheel or a belt wheel in a rotating mode, the top knife block is arranged in the top knife grooves in a sliding guide mode and is in a knife carrying state where the top knife is arranged at the front end of the top knife holder along with the front-back driving screw rod in a rotating mode, and the top knife adjusting motor is connected with a position sensor, corresponding to the knife carrying edge position, on the rack, through a controller.
Further, the front end of the cutter ejecting block is provided with a cutter ejecting bearing or an alloy ejecting head.
The tension adjusting device comprises an adjusting hydraulic cylinder, a supporting plate bearing seat, an adjusting spring, an adjusting locking screw rod and an adjusting locking hand wheel, wherein the supporting plate bearing seat is supported and arranged in a side box corresponding to a main or auxiliary cutter wheel and supports the main or auxiliary cutter wheel thereon, the tension adjusting hydraulic cylinder is horizontally arranged on the side box or the rack on the inner side of the supporting plate bearing seat, a push rod of the tension adjusting hydraulic cylinder is connected with the wall body on the inner side of the supporting plate bearing seat in a penetrating manner, the adjusting spring is connected between the outer end of the push rod and the wall body on the inner side of the supporting plate bearing seat, the adjusting locking screw rod is connected on the wall body on the outer side of the supporting plate bearing seat in a penetrating manner, and the adjusting locking hand wheel is locked to adjust the locking screw rod penetrating through the outer side box.
Further, the workbench comprises a plurality of feeding rollers which are horizontally arranged in parallel.
Further, still include feeding guider, feeding guider includes direction adjusting hand wheel, direction accommodate the lead screw, the seat is adjusted in the direction, the guide post, direction accommodate the lead screw is on a parallel with the feed roll cross-under in workstation below and external direction adjust the hand wheel, both sides connect two direction adjust the seat through revolving to opposite screw thread soon respectively on the direction accommodate the lead screw, set up a plurality ofly on the seat is adjusted in the direction perpendicularly, wear out the guide post in two liang of adjacent feed roll clearances up along the feeding direction.
The utility model has the advantages that:
1. the feeding transmission mechanism is arranged at the rear side of the whole machine, so that the upper universal transmission shaft and the lower universal transmission shaft are in inclined transmission with the upper patterned roller and the lower patterned roller, and the band knife and the main knife wheel are positioned at the outer sides of the upper universal transmission shaft and the lower universal transmission shaft, thereby being convenient to maintain, replace and disassemble, and saving time and labor.
2. The knife sharpening mechanism is changed from the lower part to the upper side of the side box, and knife sharpening and trimming are carried out on the position where the band knife moves to the upper part, so that the replacement and maintenance are convenient.
3. The adjustment of the top knife mechanism is changed into automatic action, when the position sensor senses that the position of the cutting edge of the band knife changes, the top knife adjusting motor is controlled by the controller to drive the top knife driving wheel through a chain wheel or a belt wheel, so that the top knife driving screw rod drives the top knife block to move forwards in the top knife groove, the band knife is connected with the top knife through a top knife bearing or an alloy top head at the front end of the top knife block, the automatic adjustment of the position of the band knife is realized, and the automatic control precision is high and the efficiency is high.
4. And when the band knife is slightly loosened, the outer side adjusting and locking hand wheel is loosened, the spring retracts to pull the supporting plate bearing seat to horizontally move outwards in the lateral direction, so that the auxiliary knife wheel is driven to finely adjust and tension the band knife, and the adjusting and locking hand wheel is locked to finish efficient and convenient tension adjustment.
5. The workbench is fed through the feeding roller, so that feeding is convenient; combine direction adjusting hand wheel through direction accommodate the lead screw drive direction adjust the seat in opposite directions or back of the body motion for but the guide post on it adjusts feeding width in opposite directions or back of the body mutually, satisfies feeding width variation demand, and considers the stable direction of feeding direction, is convenient for improve the machining precision.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a top view of FIG. 1;
FIG. 3 isbase:Sub>A view A-A of FIG. 1;
fig. 4 is a schematic structural view of the band-knife tension adjusting device of the present invention.
In the figure: the device comprises a rack 1, a workbench 2, a feeding roller 3, a guide adjusting hand wheel 4, a guide adjusting screw rod 5, a guide adjusting seat 6, a guide post 7, an upper lifting combination device 8, a lower lifting combination device 9, an upper hitching leg device 10, a lower hitching leg device 11, a screw rod 12, an upper fancy roller 13, a lower fancy roller 14, a feeding motor 15, a gear box 16, an upper universal transmission shaft 17, a lower universal transmission shaft 18, a band knife motor 19, a main knife wheel 20, an auxiliary knife wheel 21, a band knife 22, a top knife adjusting motor 23, a top knife seat 24, a top knife groove 25, a top knife driving screw rod 26, a top knife driving wheel 27, a top knife block 28, a top knife bearing 29, an adjusting hydraulic cylinder 30, a supporting plate bearing seat 31, an adjusting spring 32, an adjusting locking screw rod 33, an adjusting locking hand wheel 34, a left box 35, a right box 36, a knife grinding mechanism 37 and a control cabinet 38.
Detailed Description
The following is further described with reference to the accompanying drawings.
A full-automatic splitting machine comprises a rack, wherein a workbench, a band knife transmission mechanism, a feeding transmission mechanism, an upper lifting transmission mechanism, a lower lifting transmission mechanism and a knife sharpening mechanism are arranged on the rack, the upper lifting transmission mechanism and the lower lifting transmission mechanism comprise an upper lifting combination device, a lower lifting combination device, an upper lifting motor, a lower lifting motor, an upper hitching leg device, a lower hitching leg device and a lead screw, an upper patterned roller and a lower patterned roller are arranged between the upper hitching leg device and the lower hitching leg device, the band knife transmission mechanism comprises a band knife motor, a main knife wheel, an auxiliary knife wheel and a band knife, the feeding transmission mechanism comprises a feeding motor, a gear box, an upper universal transmission shaft and a lower universal transmission shaft, the workbench is arranged on the front side of the rack, side boxes are respectively arranged on two sides of the rack, the band knife transmission mechanism close to the front side is arranged in the side boxes, and the feeding transmission mechanism is arranged on the rear side of the side boxes; the two knife sharpening mechanisms are arranged on the front sides of the two side boxes corresponding to the positions of the band knives.
The top knife mechanism comprises a top knife adjusting motor, a top knife seat, a top knife driving screw rod, a top knife driving wheel and a top knife block, wherein the top knife seat is transversely provided with a plurality of front and back top knife grooves, the rear part of the top knife block is connected with the top knife driving screw rod in a screwing mode, the top knife driving screw rod penetrates through the rear side of the top knife seat and is connected with the top knife driving wheel driven by the top knife adjusting motor through a chain wheel or a belt wheel in a screwing mode, the top knife block is arranged in the top knife groove in a sliding guiding mode and is in a knife carrying state in which the top knife block is arranged at the front end of the top knife seat in a front and back driving and in a jacking mode along with the top knife driving screw rod, and the top knife adjusting motor is connected with a position sensor corresponding to the cutting edge position of the knife on the rack through a controller.
Further, the front end of the cutter ejecting block is provided with a cutter ejecting bearing or an alloy ejecting head.
The band knife tension adjusting device comprises an adjusting hydraulic cylinder, a supporting plate bearing seat, an adjusting spring, an adjusting locking screw rod and an adjusting locking hand wheel, wherein the supporting plate bearing seat is supported and arranged in a side box corresponding to the main or auxiliary knife wheel and supports the main or auxiliary knife wheel, the tension adjusting hydraulic cylinder is horizontally arranged on the side box or the rack on the inner side of the supporting plate bearing seat, a push rod of the tension adjusting hydraulic cylinder is connected with the wall body on the inner side of the supporting plate bearing seat in a penetrating manner, the adjusting spring is connected between the outer end of the push rod and the wall body on the inner side of the supporting plate bearing seat, the adjusting locking screw rod is connected on the wall body on the outer side of the supporting plate bearing seat in a penetrating manner, and the adjusting locking hand wheel locks the adjusting locking screw rod penetrating through the side box on the outer side.
Further, the workbench comprises a plurality of feeding rollers which are horizontally arranged in parallel.
Further, still include feeding guider, feeding guider includes direction adjusting hand wheel, direction accommodate the lead screw, the seat is adjusted in the direction, the guide post, direction accommodate the lead screw is on a parallel with the feed roll cross-under in workstation below and external direction adjust the hand wheel, both sides connect two direction adjust the seat through revolving to opposite screw thread soon respectively on the direction accommodate the lead screw, set up a plurality ofly on the seat is adjusted in the direction perpendicularly, wear out the guide post in two liang of adjacent feed roll clearances up along the feeding direction.
Claims (6)
1. The utility model provides a full-automatic cutting machine, includes the frame, sets up workstation, bandknife drive mechanism, pay-off drive mechanism, upper and lower lifting drive mechanism, whets a knife the mechanism in the frame, upper and lower lifting drive mechanism includes upper and lower lift composite set, upper and lower elevator motor, upper and lower hitching leg device, lead screw, sets up upper and lower colored roller between the upper and lower hitching leg device, bandknife drive mechanism includes bandknife motor, main break bar, vice break bar, bandknife, pay-off drive mechanism includes pay-off motor, gearbox, upper and lower universal drive shaft, its characterized in that: the workbench is arranged on the front side of the rack, side boxes are arranged on two sides of the rack, a driving mechanism with a cutter close to the front side is arranged in each side box, and the feeding driving mechanism is arranged on the rear side of each side box; the two knife sharpening mechanisms are arranged on the front sides of the two side boxes corresponding to the positions of the band knives.
2. The full-automatic splitting machine of claim 1, which is characterized in that: the top knife mechanism comprises a top knife adjusting motor, a top knife seat, a top knife driving screw rod, a top knife driving wheel and a top knife block, wherein the top knife seat is transversely provided with a plurality of front and back top knife grooves, the rear part of the top knife block is connected with the top knife driving screw rod in a screwed mode, the top knife driving screw rod penetrates through the rear side of the top knife seat in a screwed mode and is connected with the top knife driving wheel driven by the top knife adjusting motor through a chain wheel or a belt wheel, the top knife block is arranged in the top knife groove in a sliding guiding mode and is in a knife carrying state in which the top knife seat is arranged at the front end of the top knife seat in a front and back driving and butting mode along with the top knife driving screw rod, and the top knife adjusting motor is connected with a position sensor corresponding to the cutting edge position of the knife carrying knife on the rack through a controller.
3. The full-automatic splitting machine of claim 2, which is characterized in that: and the front end of the cutter ejecting block is provided with a cutter ejecting bearing or an alloy ejecting head.
4. The full-automatic splitting machine of claim 1, which is characterized in that: the tension adjusting device comprises an adjusting hydraulic cylinder, a supporting plate bearing seat, an adjusting spring, an adjusting locking screw rod and an adjusting locking hand wheel, wherein the supporting plate bearing seat is supported and arranged in a side box corresponding to a main or auxiliary cutter wheel and supports the main or auxiliary cutter wheel thereon, the tension adjusting hydraulic cylinder is horizontally arranged on the side box or the rack on the inner side of the supporting plate bearing seat, a push rod of the tension adjusting hydraulic cylinder is connected with the inner side wall of the supporting plate bearing seat in a penetrating manner, the adjusting spring is connected between the outer end of the push rod and the inner side wall of the supporting plate bearing seat, the adjusting locking screw rod is connected on the outer side wall of the supporting plate bearing seat in a penetrating manner, and the adjusting locking screw rod which penetrates through the outer side box is locked by the adjusting locking hand wheel.
5. The full-automatic splitting machine according to claim 1, characterized in that: the workbench consists of a plurality of feeding rollers which are horizontally arranged in parallel.
6. The full-automatic splitting machine of claim 5, which is characterized in that: still include feeding guider, feeding guider includes direction accommodate the hand wheel, direction accommodate the lead screw, the seat is adjusted in the direction, the guide post, direction accommodate the lead screw is on a parallel with the feed roll cross-under in workstation below and external direction accommodate the hand wheel, both sides connect two direction accommodate the seat through revolving to opposite screw thread soon respectively on the direction accommodate the lead screw, set up a plurality ofly on the seat is adjusted in the direction perpendicularly along the feeding direction, wear out the guide post in two liang of adjacent feed roll clearances up.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2021230809754 | 2021-12-09 | ||
| CN202123080975 | 2021-12-09 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217861583U true CN217861583U (en) | 2022-11-22 |
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ID=84052391
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221838625.1U Active CN217861583U (en) | 2021-12-09 | 2022-07-18 | Full-automatic splitting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217861583U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114030024A (en) * | 2021-12-09 | 2022-02-11 | 泰兴市双羊机械工程有限公司 | Full-automatic splitting machine |
-
2022
- 2022-07-18 CN CN202221838625.1U patent/CN217861583U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114030024A (en) * | 2021-12-09 | 2022-02-11 | 泰兴市双羊机械工程有限公司 | Full-automatic splitting machine |
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