CN217859018U - Cutting equipment based on machine vision technology - Google Patents
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- 238000005520 cutting process Methods 0.000 title claims abstract description 85
- 238000005516 engineering process Methods 0.000 title claims abstract description 15
- 239000002184 metal Substances 0.000 claims abstract description 56
- 230000007246 mechanism Effects 0.000 claims abstract description 9
- 238000003825 pressing Methods 0.000 claims abstract description 9
- 230000000007 visual effect Effects 0.000 claims abstract description 6
- 238000005266 casting Methods 0.000 claims 1
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Abstract
Description
技术领域technical field
本实用新型涉及裁切设备技术领域,具体为一种基于机器视觉技术的裁切设备。The utility model relates to the technical field of cutting equipment, in particular to a cutting equipment based on machine vision technology.
背景技术Background technique
在家具制造、建筑业、加工业等都有不同材质的板材,其中金属板材因为自身的优越性受到了很大的欢迎。There are plates of different materials in furniture manufacturing, construction industry, processing industry, etc. Among them, metal plates are very popular because of their own advantages.
目前,在现有技术中,针对金属板的裁切一般方式为:将金属板放置在切割机的底座上,人工操作切割刀盘对金属板进行裁切,如现有公开号为CN215468388U所公开的一种手持金属板件切割机。At present, in the prior art, the general way of cutting the metal plate is: place the metal plate on the base of the cutting machine, and manually operate the cutting disc to cut the metal plate, as disclosed in the existing publication number CN215468388U A hand-held sheet metal cutting machine.
然而,在实际的裁切过程中,金属板的切割会产生大量火花飞溅,操作者如未穿戴全套齐全的安全防护服,则存在一定的安全隐患,使用安全性不高,并且单次可裁切金属板数量有限,工作效率不高;另还有一类大型数控切割设备,虽可让操作者远离切割区域,但其采购与使用成本均较高,不适用于中小型企业,为此,本实用新型提出能够解决上述问题的一种基于机器视觉技术的裁切设备。However, in the actual cutting process, the cutting of the metal plate will generate a lot of sparks, if the operator does not wear a complete set of safety protective clothing, there will be certain safety hazards, the use safety is not high, and a single cutting The number of cutting metal plates is limited, and the work efficiency is not high; there is another type of large-scale CNC cutting equipment, although it can keep the operator away from the cutting area, but its purchase and use costs are high, and it is not suitable for small and medium-sized enterprises. For this reason, this The utility model proposes a cutting device based on machine vision technology that can solve the above problems.
实用新型内容Utility model content
本实用新型的目的在于提供一种基于机器视觉技术的裁切设备,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a cutting device based on machine vision technology to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种基于机器视觉技术的裁切设备,包括设备机架,所述设备机架的底部安装有金属输送带,所述金属输送带的上方设有板压件,所述设备机架的顶部设有视觉裁切单元;In order to achieve the above purpose, the utility model provides the following technical solutions: a cutting equipment based on machine vision technology, including an equipment rack, a metal conveyor belt is installed on the bottom of the equipment rack, and a metal conveyor belt is installed above the metal conveyor belt. There is a plate pressing part, and the top of the equipment frame is provided with a visual cutting unit;
所述视觉裁切单元包括移动裁切机构、摄像头和显示器,且摄像头与显示器之间电连;The visual cutting unit includes a mobile cutting mechanism, a camera and a display, and the camera is electrically connected to the display;
所述移动裁切机构包括滑动安装在设备机架顶部壁上的螺纹套,所述螺纹套内螺纹连接有螺纹杆,所述螺纹杆的一端安装有第一电机,所述螺纹套的底部固定有液压缸,所述液压缸的底部液压杆上固定有裁切座,所述裁切座上固定有第二电机,所述第二电机的一端安装有切割刀盘;The mobile cutting mechanism includes a threaded sleeve that is slidably installed on the top wall of the equipment rack, the threaded sleeve is internally threaded with a threaded rod, one end of the threaded rod is equipped with a first motor, and the bottom of the threaded sleeve is fixed There is a hydraulic cylinder, a cutting seat is fixed on the hydraulic rod at the bottom of the hydraulic cylinder, a second motor is fixed on the cutting seat, and a cutting disc is installed at one end of the second motor;
所述板压件的底部活动安装有伸缩件,所述伸缩件的下端安装有滑轮。A telescoping piece is movably installed at the bottom of the plate pressing piece, and a pulley is installed at the lower end of the telescoping piece.
作为本实用新型一种优选的技术方案,所述伸缩件和滑轮的数量为若干个,所述滑轮的下方设有金属板。As a preferred technical solution of the present invention, there are several telescopic members and pulleys, and a metal plate is arranged under the pulleys.
作为本实用新型一种优选的技术方案,所述金属板的一侧设有防滑限位凸块,且防滑限位凸块与金属输送带固定连接。As a preferred technical solution of the present invention, one side of the metal plate is provided with an anti-slip limiting protrusion, and the anti-slip limiting protrusion is fixedly connected to the metal conveyor belt.
作为本实用新型一种优选的技术方案,所述金属输送带的表面开设有若干个凹槽,且凹槽的数量与金属板的数量相同。As a preferred technical solution of the utility model, several grooves are opened on the surface of the metal conveyor belt, and the number of grooves is the same as the number of metal plates.
作为本实用新型一种优选的技术方案,所述金属输送带的一侧设有驱动链条,所述驱动链条的内部啮合有驱动轮,所述驱动轮的内表面固定连接有驱动杆,所述驱动杆的一端安装有第三电机。As a preferred technical solution of the present invention, one side of the metal conveyor belt is provided with a driving chain, and a driving wheel is engaged inside the driving chain, and a driving rod is fixedly connected to the inner surface of the driving wheel. One end of the driving rod is equipped with a third motor.
作为本实用新型一种优选的技术方案,所述摄像头通过连接座固定在液压缸和裁切座上。As a preferred technical solution of the utility model, the camera is fixed on the hydraulic cylinder and the cutting seat through the connecting seat.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型的一种基于机器视觉技术的裁切设备,通过设置金属输送带、螺纹套、螺纹杆、第一电机、液压缸、裁切座、第二电机、切割刀盘、连接座、摄像头和显示器,不仅可以对金属板进行批量裁切,也能利用显示器和摄像头的配合,可以方便人们对切割位置的观察,从而方便人们根据需求对切割位置进行调整,同时也能让操作者远离切割区域,从而大大提升操作者使用时的安全性,制造与生产成本低,可广泛适用于中小型企业。A cutting device based on machine vision technology of the utility model is provided with a metal conveyor belt, a threaded sleeve, a threaded rod, a first motor, a hydraulic cylinder, a cutting seat, a second motor, a cutting cutter head, a connecting seat, and a camera And display, not only can batch cut metal plates, but also use the cooperation of display and camera to facilitate people to observe the cutting position, so that people can adjust the cutting position according to needs, and at the same time, it can keep the operator away from cutting area, thereby greatly improving the safety of the operator when using it, the manufacturing and production costs are low, and it can be widely used in small and medium-sized enterprises.
本实用新型的其他特征和优点将在随后的具体实施方式中予以详细说明。Other features and advantages of the present utility model will be described in detail in the following specific embodiments.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2为本实用新型的板压件与金属输送带的另一视角的局部结构关系示意图;Fig. 2 is a schematic diagram of the partial structural relationship between the plate pressing part and the metal conveyor belt in another perspective of the utility model;
图中:1、设备机架;2、金属输送带;3、板压件;4、螺纹套;5、螺纹杆;6、第一电机;7、液压缸;8、裁切座;9、第二电机;10、切割刀盘;11、连接座;12、摄像头;13、连接板;14、显示器;15、伸缩件;16、滑轮;17、金属板;18、凹槽;19、防滑限位凸块;20、驱动链条;21、第三电机。In the figure: 1. Equipment frame; 2. Metal conveyor belt; 3. Pressed plate; 4. Thread sleeve; 5. Thread rod; 6. First motor; 7. Hydraulic cylinder; 8. Cutting seat; 9. Second motor; 10, cutting disc; 11, connecting seat; 12, camera; 13, connecting plate; 14, display; 15, telescopic piece; 16, pulley; 17, metal plate; 18, groove; Limiting bump; 20, driving chain; 21, the third motor.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
在本实用新型的描述中,需要说明的是,术语“竖直”、“上”、“下”、“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "vertical", "upper", "lower" and "horizontal" are based on the orientation or positional relationship shown in the accompanying drawings, only It is for the convenience of describing the utility model and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the utility model.
在本实用新型的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should also be noted that, unless otherwise specified and limited, the terms "setting", "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection , can also be detachably connected, or integrally connected; can be mechanically connected, can also be electrically connected; can be directly connected, can also be indirectly connected through an intermediary, and can be internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model according to specific situations.
请参阅图1-2,本实用新型提供一种技术方案:一种基于机器视觉技术的裁切设备,包括设备机架1,设备机架1的底部安装有金属输送带2,金属输送带2的上方设有板压件3,设备机架1的顶部设有视觉裁切单元;视觉裁切单元包括移动裁切机构、摄像头12和显示器14,且摄像头12与显示器14之间电连;移动裁切机构包括滑动安装在设备机架1顶部壁上的螺纹套4,螺纹套4内螺纹连接有螺纹杆5,螺纹杆5的一端安装有第一电机6,螺纹套4的底部固定有液压缸7,液压缸7的底部液压杆上固定有裁切座8,裁切座8上固定有第二电机9,第二电机9的一端安装有切割刀盘10;板压件3的底部活动安装有伸缩件15,伸缩件15的下端安装有滑轮16,具体的摄像头12可采用普联TL-IPC55A型号的360度全景摄像头,摄像头12的数量为三个,其中一个摄像头12通过连接座11固定在裁切座8的底部,另两个摄像头分别固定在液压缸7的两侧外壁上,利用显示器14和摄像头12的配合,便于采集移动裁切机构的位置及切割刀盘10所在位置,可以方便人们对切割位置的观察,从而方便人们根据需求对切割位置进行调整,同时也能让操作者远离切割区域,从而大大提升操作者使用时的安全性;Please refer to Figures 1-2, the utility model provides a technical solution: a cutting equipment based on machine vision technology, including an
板压件3的底部活动安装有伸缩件15,伸缩件15的下端安装有滑轮16,伸缩件15和滑轮16的数量为若干个,滑轮16的下方设有金属板17,伸缩件15包括相互活动套接的导向柱和导向套,且导向柱和导向套的外部设有压簧,利用压簧可以使得伸缩件15具有良好的伸缩性能,可以对下方的金属板17进行压紧,防止切割时金属板17的滑动,利用导向柱和导向套可以提升伸缩件15的稳定性。The bottom of
本实用新型中,金属板17的一侧设有防滑限位凸块19,且防滑限位凸块19与金属输送带2固定连接,利用在金属输送带2上设置防滑限位凸块19,可以防止金属板17经过滑轮16时的滑动,对金属板17起到很好的限位与防滑作用。In the utility model, one side of the
本实用新型中,金属输送带2的表面开设有若干个凹槽18,且凹槽18的数量与金属板17的数量相同,利用凹槽18可以有利于切割刀盘10的切割工作,防止切割时切割刀盘10与金属输送带2的接触。In the utility model, the surface of the
本实用新型中,金属输送带2的一侧设有驱动链条20,驱动链条20的内部啮合有驱动轮,驱动轮的内表面固定连接有驱动杆,驱动杆的一端安装有第三电机21,利用第三电机21可以带动驱动链条20转动,从而带动金属输送带2转动,方便裁切时对金属板17位置的操控。In the utility model, one side of the
需要说明的是,本实用新型在使用时,将需要裁切的金属板17分别放置在金属输送带2上防滑限位凸块19的一侧,开启第三电机21,带动驱动轮转动,可以带动驱动链条20移动,从而带动金属输送带2移动,当移动的金属输送带2带动金属板17移动至板压件3下方时,在伸缩件15的作用下可以使得压簧被压缩,使得滑轮16紧压在金属板17的上表面,然后通过显示器14可以观察切割刀盘10的位置,从而可以根据需求调节切割刀盘10的位置,具体调节方法为,操作第一电机6正转或反转,从而带动螺纹套4在螺纹杆5上水平移动,进而带动液压缸7和裁切座8水平移动,从而实现切割刀盘10水平切割位置的调节,开启液压缸7,可以让裁切座8上下移动,实现对下方金属板17的裁切工作,不仅可以对金属板17进行批量裁切,也能利用显示器14和摄像头12的配合,可以方便人们对切割位置的观察,从而方便人们根据需求对切割位置进行调整,同时也能让操作者远离切割区域,从而大大提升操作者使用时的安全性。It should be noted that when the utility model is in use, the
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present utility model and the advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
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| CN115813070A (en) * | 2022-11-27 | 2023-03-21 | 合肥工业大学 | An integrated and automated high-efficiency medical protective clothing production line |
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| CN115813070A (en) * | 2022-11-27 | 2023-03-21 | 合肥工业大学 | An integrated and automated high-efficiency medical protective clothing production line |
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Inventor after: Liu Mingzhou Inventor after: Li Jian Inventor after: Hu Jing Inventor before: Liu Mingzhou Inventor before: Li Jianluan Inventor before: Hu Jing |