CN217851178U - Device is kneaded to tealeaves high efficiency - Google Patents
Device is kneaded to tealeaves high efficiency Download PDFInfo
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- CN217851178U CN217851178U CN202222183434.2U CN202222183434U CN217851178U CN 217851178 U CN217851178 U CN 217851178U CN 202222183434 U CN202222183434 U CN 202222183434U CN 217851178 U CN217851178 U CN 217851178U
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Abstract
Description
技术领域technical field
本实用新型涉及茶叶揉捻技术领域,尤其涉及一种茶叶高效揉捻装置。The utility model relates to the technical field of tea rolling, in particular to a high-efficiency tea rolling device.
背景技术Background technique
揉捻几乎是所有茶类加工不可或缺的工序,同时也对茶叶的外形、茶汁口感影响很大的工序之一。茶叶揉捻目的是破坏茶叶细胞组织,揉出茶汁,便于在酶的作用下进行必要的氧化作用;其次茶汁溢出粘于茶叶表面可增进色香味的浓度。Kneading is an indispensable process for almost all tea processing, and it is also one of the processes that greatly affects the shape of tea leaves and the taste of tea juice. The purpose of tea kneading is to destroy the tea cell tissue, knead tea juice, and facilitate the necessary oxidation under the action of enzymes; secondly, the tea juice overflows and sticks to the surface of the tea to increase the concentration of color, aroma and flavor.
传统的茶叶揉捻存在以下缺点:1、采用手工揉捻的方式进行,其揉捻效率低,人工成本高,且根据揉捻人的揉捻技术和经验不同,揉捻质量差异很大;2、不同的温度对茶叶揉捻的效果有着不同的影响,当温度适宜时,揉捻后的茶叶可达到最佳品质。Traditional tea rolling has the following disadvantages: 1. Manual rolling is used, which has low rolling efficiency and high labor costs, and the quality of rolling varies greatly depending on the rolling technology and experience of the rolling person; 2. Different temperatures affect the quality of tea leaves. The effect of rolling has different effects. When the temperature is right, the tea leaves after rolling can achieve the best quality.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的茶叶揉捻效果不佳的缺点,而提出的一种茶叶高效揉捻装置。The purpose of the utility model is to solve the shortcoming of poor tea rolling effect existing in the prior art, and propose a high-efficiency tea rolling device.
为了解决现有技术存在的茶叶揉捻效果不佳的问题,本实用新型采用了如下技术方案:In order to solve the problem of poor rolling effect of tea leaves in the prior art, the utility model adopts the following technical solutions:
一种茶叶高效揉捻装置,包括底板,所述底板的顶面上方设有固定环,所述固定环内安装有内筒,所述内筒的底端口内设有揉捻盘,所述内筒的上下两侧均套设有加热环,所述固定环的右侧面设有加热模块;A high-efficiency tea rolling device, comprising a bottom plate, a fixed ring is arranged above the top surface of the bottom plate, an inner cylinder is installed in the fixed ring, a kneading disc is arranged in the bottom port of the inner cylinder, and a kneading disc is arranged in the bottom port of the inner cylinder. The upper and lower sides are provided with heating rings, and the right side of the fixed ring is provided with a heating module;
所述底板的顶面左侧设有侧板,所述侧板的顶部设有横板,所述横板的右端部插设有揉捻轴,所述揉捻轴的底端部延伸至内筒内一侧,且所述揉捻轴的底端部设有配重盘,所述配重盘的底面设有揉捻压盖。The left side of the top surface of the bottom plate is provided with a side plate, the top of the side plate is provided with a horizontal plate, the right end of the horizontal plate is inserted with a kneading shaft, and the bottom end of the kneading shaft extends into the inner cylinder One side, and the bottom end of the kneading shaft is provided with a counterweight plate, and the bottom surface of the counterweight plate is provided with a kneading gland.
优选地,所述固定环的外侧面设有若干固定连块,每块所述固定连块的底面均设有支撑杆,每根所述支撑杆的底端部均与底板的顶面固接。Preferably, the outer surface of the fixed ring is provided with several fixed connecting blocks, and the bottom surface of each of the fixed connecting blocks is provided with a supporting rod, and the bottom end of each of the supporting rods is affixed to the top surface of the bottom plate .
优选地,所述固定环内设有轴承环,所述轴承环同心套设在内筒的中部,所述内筒的中部通过轴承环与固定环进行转动连接。Preferably, a bearing ring is provided inside the fixed ring, and the bearing ring is concentrically sleeved in the middle of the inner cylinder, and the middle of the inner cylinder is rotatably connected to the fixed ring through the bearing ring.
优选地,所述加热模块的里侧面设有一对U形导热卡环,每个所述U形导热卡环均滑动卡合对应的加热环上。Preferably, a pair of U-shaped heat-conducting snap rings are provided on the inner side of the heating module, and each of the U-shaped heat-conducting snap rings is slidably engaged with a corresponding heating ring.
优选地,所述侧板的外侧面顶部安装有伺服电机,所述伺服电机的电机轴端部依次套设有第一皮带轮、主动齿轮。Preferably, a servo motor is installed on the top of the outer surface of the side plate, and the end of the motor shaft of the servo motor is sleeved with a first pulley and a driving gear in sequence.
优选地,所述揉捻轴的顶端部套设有第二皮带轮,所述第一皮带轮通过第一皮带与第二皮带轮进行传动连接。Preferably, the top end of the kneading shaft is sheathed with a second pulley, and the first pulley is in transmission connection with the second pulley through a first belt.
优选地,所述横板的左端部插设有联动轴,所述联动轴的顶端部套设有从动齿轮,所述主动齿轮与从动齿轮啮合连接。Preferably, a linkage shaft is inserted at the left end of the horizontal plate, a driven gear is sheathed at the top end of the linkage shaft, and the driving gear is engaged with the driven gear.
优选地,所述联动轴的底端部套设有第三皮带轮,所述揉捻盘的底面中部设有固定轴,所述固定轴的底端部套设有第四皮带轮,所述第三皮带轮通过第二皮带与第四皮带轮进行传动连接。Preferably, the bottom end of the linkage shaft is provided with a third pulley, the middle of the bottom surface of the kneading disc is provided with a fixed shaft, and the bottom end of the fixed shaft is provided with a fourth pulley, and the third pulley The transmission connection is carried out with the fourth pulley through the second belt.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、在本实用新型中,当装置进行正常作业时,由于揉捻压盖进行正向转动、揉捻盘进行反向转动,且揉捻压盖是偏心设置在内筒内一侧,通过揉捻压盖与揉捻盘的配合使用,提高了茶叶揉捻的工作效率;1. In this utility model, when the device is in normal operation, since the kneading gland rotates in the forward direction and the kneading disc rotates in the reverse direction, and the kneading gland is eccentrically arranged on one side of the inner cylinder, the kneading gland and the The combined use of the kneading disc improves the work efficiency of tea kneading;
2、在本实用新型中,当对茶叶进行揉捻作业时,内筒转动时,同步带动一对加热环沿着U形导热卡环进行转动,在加热模块的加热作用下,通过一对U形导热卡环控制一对加热环在恒温状态下加热,使得内筒及揉捻盘内保持恒温状态,能有效的保证在最佳适宜温度下对茶叶进行高效揉捻作业。2. In the utility model, when the tea leaves are twisted, when the inner cylinder rotates, a pair of heating rings are synchronously driven to rotate along the U-shaped heat-conducting snap rings, and under the heating action of the heating module, a pair of U-shaped The heat-conducting clasp controls a pair of heating rings to heat at a constant temperature, so that the inner cylinder and the rolling plate maintain a constant temperature, which can effectively ensure the efficient rolling operation of tea at the optimum temperature.
附图说明Description of drawings
此处所说明的附图用来提供对本实用新型的进一步理解,构成本申请的一部分,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The drawings described here are used to provide a further understanding of the utility model and constitute a part of the application. The schematic embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute improper limitations to the utility model. In the attached picture:
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的结构示意图;Fig. 2 is the structural representation of the utility model;
图3为本实用新型的结构示意图;Fig. 3 is the structural representation of the utility model;
图4为本实用新型的结构示意图;Fig. 4 is the structural representation of the utility model;
图5为本实用新型的结构剖面示意图;Fig. 5 is the structural sectional schematic diagram of the present utility model;
图中序号:底板1、固定环11、内筒12、揉捻盘13、支撑杆14、加热环15、加热模块16、U形导热卡环17、侧板2、横板21、揉捻轴22、配重盘23、揉捻压盖24、伺服电机25、第一皮带26、联动轴3、主动齿轮31、从动齿轮32、固定轴33、第二皮带34。Serial numbers in the figure:
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example.
实施例1:本实施例提供了一种茶叶高效揉捻装置,参见图1-5,具体的,包括底板1,底板1的顶面上方设有悬空放置的固定环11,固定环11内安装有转动连接的内筒12,内筒12的底端口内设有同心固接的揉捻盘13,底板1的顶面左侧设有竖向固接的侧板2,侧板2的顶部设有横向固接的横板21,横板21的右端部插设有竖向贯穿且转动连接的揉捻轴22,揉捻轴22的底端部延伸至内筒12内一侧,且揉捻轴22的底端部设有同心固接的配重盘23,配重盘23的底面设有同心固接的揉捻压盖24。Embodiment 1: This embodiment provides a high-efficiency tea rolling device, as shown in Figures 1-5. Specifically, it includes a
在具体实施过程中,如图3和图5所示,固定环11的外侧面设有若干圆形排列的固定连块,每块固定连块的底面均设有垂直固接的支撑杆14,每根支撑杆14的底端部均与底板1的顶面固接,固定环11内设有同心固接的轴承环,轴承环同心套设在内筒12的中部,内筒12的中部通过轴承环与固定环11进行转动连接。In the specific implementation process, as shown in Figure 3 and Figure 5, the outer surface of the
在具体实施过程中,如图4和图5所示,内侧板2的外侧面顶部安装有输出端朝上的伺服电机25,伺服电机25的型号为SV-X2MH075A-N2LA,伺服电机25的电机轴端部依次套设有同心固接的第一皮带轮、主动齿轮31,伺服电机25的电机轴带动第一皮带轮、主动齿轮31同步转动;In the specific implementation process, as shown in Figure 4 and Figure 5, the top of the outer side of the
揉捻轴22的顶端部套设有同心固接的第二皮带轮,第一皮带轮通过第一皮带26与第二皮带轮进行传动连接,第一皮带轮通过第一皮带26带动第二皮带轮、揉捻轴22、配重盘23、揉捻压盖24进行转动;The top end of
横板21的左端部插设有竖向贯穿且转动连接的联动轴3,联动轴3的顶端部套设有同心固接的从动齿轮32,主动齿轮31与从动齿轮32啮合连接,主动齿轮31啮合带动从动齿轮32、联动轴3、第三皮带轮进行反向转动;The left end of the
联动轴3的底端部套设有同心固接的第三皮带轮,揉捻盘13的底面中部设有同心固接的固定轴33,固定轴33的底端部套设有同心固接的第四皮带轮,第三皮带轮通过第二皮带34与第四皮带轮进行传动连接,第三皮带轮通过第二皮带34带动第四皮带轮、固定轴33、揉捻盘13、内筒12进行反向转动。The bottom end of the
实施例2:在实施例1中,还存在不同温度情况下,对茶叶的揉捻效果有影响,因此,在实施例1的基础上本实施例还包括:Embodiment 2: In
在具体实施过程中,如图2和图5所示,内筒12的上下两侧均套设有同心固接的加热环15,固定环11的右侧面设有竖向固接的加热模块16,加热模块16的型号为MTC800A1600V,加热模块16的里侧面设有一对U形导热卡环17,每个U形导热卡环17均滑动卡合对应的加热环15上;当对茶叶进行揉捻作业时,内筒12转动时,同步带动一对加热环15沿着U形导热卡环17进行转动,在加热模块16的加热作用下,通过一对U形导热卡环17控制一对加热环15在恒温状态下加热,使得内筒12及揉捻盘13内保持恒温状态,能有效的保证在最佳适宜温度下对茶叶进行高效揉捻作业。In the specific implementation process, as shown in Figure 2 and Figure 5, the upper and lower sides of the
具体的,本实用新型的工作原理及操作方法如下:Specifically, the working principle and operation method of the utility model are as follows:
步骤一,启动伺服电机25,伺服电机25的电机轴带动第一皮带轮、主动齿轮31同步转动,第一皮带轮通过第一皮带26带动第二皮带轮、揉捻轴22、配重盘23、揉捻压盖24进行转动;
步骤二,主动齿轮31啮合带动从动齿轮32、联动轴3、第三皮带轮进行反向转动,第三皮带轮通过第二皮带34带动第四皮带轮、固定轴33、揉捻盘13、内筒12进行反向转动,内筒12同步带动一对加热环15沿着U形导热卡环17进行转动;
步骤三,启动加热模块16,在加热模块16的加热作用下,通过一对U形导热卡环17控制一对加热环15在恒温状态下加热,使得内筒12及揉捻盘13内保持恒温状态;
步骤四,把茶叶倒入内筒12内,由于揉捻压盖24进行正向转动、揉捻盘13进行反向转动,且揉捻压盖24是偏心设置在内筒12内一侧,通过揉捻压盖24与揉捻盘13的配合使用,使得茶叶在恒温加热状态进行揉捻作业。Step 4: Pour the tea leaves into the
本实用新型解决了茶叶揉捻效果不佳的问题,且整体结构设计紧凑,既提高了茶叶揉捻的工作效率,又能有效的保证在最佳适宜温度下对茶叶进行高效揉捻作业。The utility model solves the problem of poor tea rolling effect, and has a compact overall structure design, which not only improves the working efficiency of tea rolling, but also can effectively ensure efficient rolling operation of tea leaves at the optimum temperature.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. Any equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
Claims (8)
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