CN217839319U - Novel single-side high-speed knitting circular weft knitting machine - Google Patents
Novel single-side high-speed knitting circular weft knitting machine Download PDFInfo
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Abstract
本实用新型涉及一种新型单面高速针织圆纬机,包括底座,所述底座下方的中心处固定连接有高速电机,所述高速电机的输出轴固定连接有料框,所述料框的外侧通过支架固定连接有固定筒,所述固定筒上设置有固定盒,所述固定筒和固定盒的内腔设置有调节机构。通过设置调节机构,由电动推杆提供升降动力源,再由滑座和支杆的配合,对固定盒上的扇叶高度进行升降调节,满足不同纱线位置的风力除杂工作,由伺服电机提供统一驱动源,再由减速机、主动锥齿轮、从动锥齿轮、转轴和扇叶的配合,由单个驱动源,同步带动三组扇叶对纱线进行风力除杂处理,起到缩减成本和节能降耗的作用,减轻单面针织圆纬机的工作载荷。
The utility model relates to a novel single-sided high-speed circular weft knitting machine, comprising a base, a high-speed motor is fixedly connected to the center below the base, an output shaft of the high-speed motor is fixedly connected to a material frame, and the outer side of the material frame passes through The bracket is fixedly connected with a fixing cylinder, the fixing cylinder is provided with a fixing box, and the inner cavity of the fixing cylinder and the fixing box is provided with an adjustment mechanism. By setting the adjustment mechanism, the electric push rod provides the lifting power source, and then the height of the fan blade on the fixed box is adjusted by the cooperation of the sliding seat and the support rod, so as to meet the wind power removal work of different yarn positions, and the servo motor Provide a unified driving source, and then use the cooperation of the reducer, driving bevel gear, driven bevel gear, rotating shaft and fan blades to synchronously drive three sets of fan blades to perform wind-powered impurity removal treatment on the yarn by a single driving source, reducing costs And the function of saving energy and reducing consumption, reducing the working load of single jersey circular knitting machine.
Description
技术领域technical field
本实用新型涉及单面针织圆纬机技术领域,尤其涉及一种新型单面高速针织圆纬机。The utility model relates to the technical field of single-side knitting circular weft machines, in particular to a novel single-side high-speed circular weft knitting machine.
背景技术Background technique
纺织原意是取自纺纱与织布的总称,但是随着纺织知识体系和学科体系的不断发展和完善,特别是非织造纺织材料和三维复合编织等技术产生后,现在的纺织已经不仅是传统的手工纺纱和织布,也包括无纺布技术,现代三维编织技术,现代静电纳米成网技术等生产的服装用、产业用、装饰用纺织品,所以,现代纺织是指一种纤维或纤维集合体的多尺度结构加工技术。The original meaning of textile is taken from the general term of spinning and weaving, but with the continuous development and improvement of the textile knowledge system and subject system, especially after the emergence of non-woven textile materials and three-dimensional composite weaving technologies, the current textile is not only a traditional Hand spinning and weaving also include clothing, industrial and decorative textiles produced by non-woven technology, modern three-dimensional weaving technology, and modern electrostatic nano-netting technology. Therefore, modern textile refers to a kind of fiber or fiber collection. Solid multi-scale structure processing technology.
随着现在纺织技术的更新换代,市面上出现了一款针对平纹汗布、珠花布料等用的单面针织圆纬机,而目前市面上所使用的单面针织圆纬机在实际工作过程中,基本由固定式多组风扇对纱线进行风力除杂处理,无法对纱线进行调节式风力除杂处理,导致纱线上残留绒毛、杂质等,影响纱线织成的布料成色和质量,同时也提高风扇的部件成本和使用成本,加重单面针织圆纬机的工作载荷。With the upgrading of the current textile technology, a single-knitting circular weft machine for plain jersey and beaded fabrics has appeared on the market. In the process, the yarn is basically cleaned by wind power with multiple sets of fixed fans, and the yarn cannot be adjusted by wind power to remove impurities, resulting in remaining fluff and impurities on the yarn, which will affect the color and quality of the fabric woven from the yarn. , but also increase the component cost and use cost of the fan, and increase the working load of the single-jersey circular knitting machine.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在无法对纱线进行调节式风力除杂处理,同时也提高风扇的部件成本和使用成本的缺点,而提出的一种新型单面高速针织圆纬机。The purpose of this utility model is to solve the shortcomings in the prior art that the yarn cannot be adjusted by wind power to remove impurities, and at the same time it also increases the component cost and use cost of the fan, and proposes a new type of single-sided high-speed knitting circular weft machine.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种新型单面高速针织圆纬机,包括底座,所述底座上方的四周均固定连接有垫块架,所述垫块架上方的四周均设置有针头架,所述底座上通过固定柱固定连接有导线架,所述导线架外侧的四周均转动连接有线筒,所述导线架靠近线筒的四周均固定连接有梳理架,所述底座下方的中心处固定连接有高速电机,所述高速电机的输出轴固定连接有料框,所述料框的外侧通过支架固定连接有固定筒,所述固定筒上设置有固定盒,所述固定筒和固定盒的内腔设置有调节机构。A new type of single-sided high-speed circular knitting machine, including a base, a spacer frame is fixedly connected around the top of the base, a needle frame is arranged around the top of the spacer frame, and the base is fixed by a fixing column Connected with a lead frame, the outer periphery of the lead frame is connected with a wire barrel for rotation, the periphery of the lead frame close to the wire barrel is fixedly connected with a carding frame, and the center under the base is fixedly connected with a high-speed motor, and the high-speed The output shaft of the motor is fixedly connected with a material frame, the outer side of the material frame is fixedly connected with a fixed cylinder through a bracket, the fixed cylinder is provided with a fixed box, and the inner cavity of the fixed cylinder and the fixed box is provided with an adjustment mechanism.
优选的,所述调节机构包括电动推杆,所述电动推杆固定在固定筒内腔的底部,所述电动推杆的活塞杆固定连接有与固定筒滑动配合的滑座,所述滑座的四周均固定连接有与固定盒固定配合的支杆,所述固定盒的上方固定连接有伺服电机且伺服电机的输出轴从上至下依次固定连接有减速机和主动锥齿轮,所述主动锥齿轮的四周均啮合有从动锥齿轮且从动锥齿轮的内腔固定连接有转轴,所述转轴远离固定盒的一侧固定连接有扇叶。Preferably, the adjustment mechanism includes an electric push rod fixed at the bottom of the inner cavity of the fixed cylinder, the piston rod of the electric push rod is fixedly connected with a sliding seat that is slidably matched with the fixed cylinder, and the sliding seat The four sides of the box are fixedly connected with a support rod that is fixedly matched with the fixed box, and the top of the fixed box is fixedly connected with a servo motor, and the output shaft of the servo motor is fixedly connected with a reducer and a driving bevel gear in sequence from top to bottom. Driven bevel gears are meshed with driven bevel gears around the bevel gears, and a rotating shaft is fixedly connected to the inner cavity of the driven bevel gears, and a fan blade is fixedly connected to the side of the rotating shaft away from the fixed box.
优选的,所述支杆沿滑座的纵轴线呈等距状态分布,所述支杆相邻的夹角设置为120°。Preferably, the struts are distributed equidistantly along the longitudinal axis of the slider, and the angle between adjacent struts is set to 120°.
优选的,所述主动锥齿轮的横截面积大于从动锥齿轮的横截面积,所述从动锥齿轮沿主动锥齿轮的纵轴线呈120°等距状态分布。Preferably, the cross-sectional area of the driving bevel gear is larger than that of the driven bevel gear, and the driven bevel gears are distributed equidistantly at 120° along the longitudinal axis of the driving bevel gear.
优选的,所述固定筒的四周均开设有竖槽且竖槽的内腔滑动连接有与支杆固定配合的滑架。Preferably, vertical grooves are opened around the fixed cylinder, and the inner cavity of the vertical groove is slidably connected with a carriage fixedly fitted with the pole.
优选的,所述固定盒靠近固定筒的中心处固定连接有限位座,且限位座上开设有与固定筒配合使用的限位凹槽。Preferably, the fixed box is fixedly connected to the limit seat near the center of the fixed cylinder, and the limit seat is provided with a limit groove for use with the fixed cylinder.
优选的,所述料框的四周均固定连接有镂空板,所述料框的上方转动连接有收卷辊。Preferably, hollow plates are fixedly connected around the material frame, and winding rollers are rotatably connected above the material frame.
本实用新型中,所述一种新型单面高速针织圆纬机,通过设置调节机构,由电动推杆提供升降动力源,再由滑座和支杆的配合,对固定盒上的扇叶高度进行升降调节,满足不同纱线位置的风力除杂工作,由伺服电机提供统一驱动源,再由减速机、主动锥齿轮、从动锥齿轮、转轴和扇叶的配合,由单个驱动源,同步带动三组扇叶对纱线进行风力除杂处理,起到缩减成本和节能降耗的作用,减轻单面针织圆纬机的工作载荷。In the utility model, the new type of single-sided high-speed circular weft knitting machine is provided with an adjustment mechanism, and the electric push rod provides the power source for lifting, and then the height of the fan blade on the fixed box is adjusted by the cooperation of the sliding seat and the support rod. The lifting adjustment is carried out to meet the wind power removal work of different yarn positions. The servo motor provides a unified driving source, and then the reducer, the driving bevel gear, the driven bevel gear, the rotating shaft and the fan blade cooperate to form a single driving source. It drives three sets of fan blades to carry out wind power removal of impurities on the yarn, which can reduce costs, save energy and reduce consumption, and reduce the working load of single-jersey circular knitting machines.
通过支杆沿滑座的纵轴线呈等距状态分布,对固定盒底部四周均匀受力支撑,保证固定盒升降过程中的稳定性,避免固定盒发生晃动歪斜,通过主动锥齿轮的横截面积大于从动锥齿轮的横截面积,对从动锥齿轮进行覆盖式传动,避免主动锥齿轮尺寸过小与从动锥齿轮之间发生脱离。The struts are distributed equidistantly along the longitudinal axis of the sliding seat, and the surrounding area of the bottom of the fixed box is evenly supported by force, ensuring the stability of the fixed box during the lifting process and avoiding the shaking and skewing of the fixed box. Through the cross-sectional area of the active bevel gear The cross-sectional area of the driven bevel gear is larger than that of the driven bevel gear, and the driven bevel gear is covered with transmission to avoid separation between the driven bevel gear and the driven bevel gear when the size is too small.
通过竖槽和滑架,对支杆提供升降空间支持的同时,也为支杆提供滑动限位补偿,提高支杆升降过程中的平稳性,通过限位座和限位凹槽,对固定盒和固定筒之间进行限位处理,避免复位状态下的固定盒和固定筒发生错位歪斜,通过镂空板,减轻料框的整体重量,减轻高速电机的工作负担,同时也便于工作人员观察料框内布料的存放情况,通过收卷辊,对编织成型的布料进行辅助传动,利于布料在料框内的有序存放工作。Through the vertical groove and the sliding frame, while providing support for the lifting space of the pole, it also provides sliding limit compensation for the pole to improve the stability during the lifting process of the pole. Through the limit seat and the limit groove, the fixed box The limit processing is carried out between the fixed box and the fixed cylinder to avoid misalignment and skew of the fixed box and the fixed cylinder in the reset state. Through the hollow plate, the overall weight of the material frame is reduced, and the work burden of the high-speed motor is reduced. At the same time, it is also convenient for the staff to observe the material frame For the storage of the inner fabric, through the winding roller, the woven and formed fabric is auxiliary driven, which is beneficial to the orderly storage of the fabric in the material frame.
附图说明Description of drawings
图1为本实用新型提出的一种新型单面高速针织圆纬机的结构示意图;Fig. 1 is the structural representation of a kind of novel single-sided high-speed knitting circular weft machine proposed by the utility model;
图2为本实用新型提出的驱动电机、料框、固定筒和固定盒的结构示意图;Fig. 2 is the structural representation of drive motor, material frame, fixed barrel and fixed box proposed by the utility model;
图3为本实用新型提出的固定筒和固定盒的结构局部剖视图;Fig. 3 is a partial cross-sectional view of the structure of the fixed cylinder and the fixed box proposed by the utility model;
图4为本实用新型提出的调节机构的结构局部仰视图。Fig. 4 is a partial bottom view of the structure of the adjustment mechanism proposed by the utility model.
图中:1、底座;2、垫块架;3、针头架;4、导线架;5、线筒;6、梳理架;7、高速电机;8、料框;9、固定筒;10、固定盒;11、调节机构;111、电动推杆;112、滑座;113、支杆;114、伺服电机;115、减速机;116、主动锥齿轮;117、从动锥齿轮;118、转轴;119、扇叶。In the figure: 1. Base; 2. Spacer frame; 3. Needle frame; 4. Lead frame; 5. Wire barrel; 6. Carding frame; 7. High-speed motor; 8. Material frame; Fixed box; 11, adjustment mechanism; 111, electric push rod; 112, sliding seat; 113, pole; 114, servo motor; 115, reducer; 116, driving bevel gear; 117, driven bevel gear; 118, rotating shaft ; 119, fan blade.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example.
实施例一Embodiment one
参照图1-4,一种新型单面高速针织圆纬机,包括底座1,底座1上方的四周均固定连接有垫块架2,垫块架2上方的四周均设置有针头架3,底座1上通过固定柱固定连接有导线架4,导线架4外侧的四周均转动连接有线筒5,导线架4靠近线筒5的四周均固定连接有梳理架6,底座1下方的中心处固定连接有高速电机7,高速电机7的输出轴固定连接有料框8,料框8的外侧通过支架固定连接有固定筒9,固定筒9上设置有固定盒10,固定筒9和固定盒10的内腔设置有调节机构11,通过设置调节机构11,由电动推杆111提供升降动力源,再由滑座112和支杆113的配合,对固定盒10上的扇叶119高度进行升降调节,满足不同纱线位置的风力除杂工作,由伺服电机114提供统一驱动源,再由减速机115、主动锥齿轮116、从动锥齿轮117、转轴118和扇叶119的配合,由单个驱动源,同步带动三组扇叶119对纱线进行风力除杂处理,起到缩减成本和节能降耗的作用,减轻单面针织圆纬机的工作载荷。Referring to Figures 1-4, a new type of single-sided high-speed circular knitting machine includes a base 1, a spacer frame 2 is fixedly connected around the top of the base 1, and a needle frame 3 is arranged around the top of the spacer frame 2. 1 is fixedly connected with a lead frame 4 through a fixed column, and the outer periphery of the lead frame 4 is connected with a wire barrel 5 in rotation, and the periphery of the lead frame 4 close to the line barrel 5 is fixedly connected with a
实施例二Embodiment two
在实施例一的基础上改进:一种新型单面高速针织圆纬机,包括底座1,底座1上方的四周均固定连接有垫块架2,垫块架2上方的四周均设置有针头架3,底座1上通过固定柱固定连接有导线架4,导线架4外侧的四周均转动连接有线筒5,导线架4靠近线筒5的四周均固定连接有梳理架6,底座1下方的中心处固定连接有高速电机7,高速电机7的输出轴固定连接有料框8,料框8的四周均固定连接有镂空板,减轻料框8的整体重量,减轻高速电机7的工作负担,同时也便于工作人员观察料框8内布料的存放情况,料框8的上方转动连接有收卷辊,对编织成型的布料进行辅助传动,利于布料在料框8内的有序存放工作,料框8的外侧通过支架固定连接有固定筒9,固定筒9上设置有固定盒10,固定盒10靠近固定筒9的中心处固定连接有限位座,且限位座上开设有与固定筒9配合使用的限位凹槽,对固定盒10和固定筒9之间进行限位处理,避免复位状态下的固定盒10和固定筒9发生错位歪斜,固定筒9和固定盒10的内腔设置有调节机构11,调节机构11包括电动推杆111,电动推杆111固定在固定筒9内腔的底部,电动推杆111的活塞杆固定连接有与固定筒9滑动配合的滑座112,滑座112的四周均固定连接有与固定盒10固定配合的支杆113,支杆113沿滑座112的纵轴线呈等距状态分布,支杆113相邻的夹角设置为120°,对固定盒10底部四周均匀受力支撑,保证固定盒10升降过程中的稳定性,避免固定盒10发生晃动歪斜,固定筒9的四周均开设有竖槽且竖槽的内腔滑动连接有与支杆113固定配合的滑架,对支杆113提供升降空间支持的同时,也为支杆113提供滑动限位补偿,提高支杆113升降过程中的平稳性,固定盒10的上方固定连接有伺服电机114且伺服电机114的输出轴从上至下依次固定连接有减速机115和主动锥齿轮116,主动锥齿轮116的四周均啮合有从动锥齿轮117且从动锥齿轮117的内腔固定连接有转轴118,主动锥齿轮116的横截面积大于从动锥齿轮117的横截面积,对从动锥齿轮117进行覆盖式传动,避免主动锥齿轮116尺寸过小与从动锥齿轮117之间发生脱离,从动锥齿轮117沿主动锥齿轮116的纵轴线呈120°等距状态分布,转轴118远离固定盒10的一侧固定连接有扇叶119,通过设置调节机构11,由电动推杆111提供升降动力源,再由滑座112和支杆113的配合,对固定盒10上的扇叶119高度进行升降调节,满足不同纱线位置的风力除杂工作,由伺服电机114提供统一驱动源,再由减速机115、主动锥齿轮116、从动锥齿轮117、转轴118和扇叶119的配合,由单个驱动源,同步带动三组扇叶119对纱线进行风力除杂处理,起到缩减成本和节能降耗的作用,减轻单面针织圆纬机的工作载荷。Improvement on the basis of Embodiment 1: a new type of single-sided high-speed circular knitting machine, including a base 1, a pad frame 2 is fixedly connected around the top of the base 1, and a needle frame is arranged around the top of the pad frame 2 3. The base 1 is fixedly connected with the lead frame 4 through the fixed column, and the outer periphery of the lead frame 4 is connected with the wire barrel 5, and the periphery of the lead frame 4 close to the wire barrel 5 is fixedly connected with the
本实用新型中,在针头架3、导线架4和梳理架6对多根纱线进行布料针织作业前,工作人员根据纱线的传送倾角,控制电动推杆111带动滑座112上的三根支杆113向上伸缩,三根支杆113带动固定盒10上的三组扇叶119上移至预定高度,接着再控制伺服电机114通过减速机115带动主动锥齿轮116匀速转动,主动锥齿轮116带动三组从动锥齿轮117同步转动,三组从动锥齿轮117再通过三根转轴118带动三组扇叶119同步转动,与此同时,由多组线筒5提供纱线供应,并对多根纱线进行布料针织作业,然后由底座1作为固定支撑,则高速电机7通过料框8同步带动固定筒9和固定盒10进行快速转动,则快速转动状态下的固定盒10带动到达预定高度后的三组扇叶119对传输状态下的纱线进行全面风力除杂处理,则经过风力除杂的纱线针织成单面布料后,再经过收卷辊传动处理有序的落入料框8内即可。In the utility model, before the needle frame 3, the lead frame 4 and the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. The equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
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