CN217838764U - Stirring and aeration integrated fermentation tank - Google Patents

Stirring and aeration integrated fermentation tank Download PDF

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Publication number
CN217838764U
CN217838764U CN202222373168.XU CN202222373168U CN217838764U CN 217838764 U CN217838764 U CN 217838764U CN 202222373168 U CN202222373168 U CN 202222373168U CN 217838764 U CN217838764 U CN 217838764U
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CN
China
Prior art keywords
stirring
stirring shaft
fermentation tank
shaft
aeration
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Expired - Fee Related
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CN202222373168.XU
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Chinese (zh)
Inventor
李汨
周贵辉
罗晓琼
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Hunan Machinery Industry Design And Research Institute Co ltd
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Hunan Machinery Industry Design And Research Institute Co ltd
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Priority to CN202222373168.XU priority Critical patent/CN217838764U/en
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Abstract

The utility model provides a stirring and aeration integrated fermentation tank, which comprises a fermentation tank, a stirring shaft and an aeration device; a stirring shaft is arranged in the fermentation tank, the stirring shaft is hollow and is vertically connected with stirring blades with hollow interiors, a plurality of aerators communicated with the hollow portions in the stirring blades are arranged on the stirring blades, and the hollow portions in the stirring shaft are communicated with the hollow portions in the stirring blades; the stirring shaft comprises an upper stirring shaft, a middle stirring shaft and a lower stirring shaft, and the upper stirring shaft, the middle stirring shaft and the lower stirring shaft are detachably connected; the upper stirring shaft is positioned on the stirring layer of the fermentation tank, the middle stirring shaft is positioned on the fermentation layer of the fermentation tank, and the lower stirring shaft is positioned on the cooked food layer of the fermentation tank; the upper stirring shaft passes through the upper part of the fermentation tank and is connected with the driving mechanism; the lower stirring shaft penetrates through the lower part of the fermentation tank and is connected with the aeration pipe through a bearing, and the aeration device is communicated with the hollow part in the stirring shaft through the aeration pipe and is used for inputting high-pressure air.

Description

Stirring and aeration integrated fermentation tank
Technical Field
The utility model relates to an environmental protection equipment technical field especially relates to a stirring and aeration integral type fermentation cylinder.
Background
With the rapid development of animal husbandry and the improvement of scale degree, the discharge amount of the excrement is increased and relatively gathered, and the excrement in the breeding industry contains higher organic substances and a large amount of nutrients such as nitrogen, phosphorus, potassium and the like required by the growth of crops, and has biodegradability. The biological organic fertilizer can be prepared by harmless treatment such as microbial fermentation and the like, and the resource utilization of wastes in the planting industry is realized. The intelligent fermentation integrated tank as the key equipment for recycling the breeding feces is developed to a great extent in China.
According to the use condition of the current market, the intelligent fermentation integrated tank utilizes the action of various microorganisms to mineralize and humify complex organic matters in the livestock and poultry manure, so that organic nutrients are converted into soluble nutrients and humus, and the organic fertilizer becomes a high-efficiency ecological organic fertilizer. Meanwhile, partial germs, ova and the like in the livestock and poultry manure can be killed through high temperature generated during accumulation, the aim of harmless treatment is achieved, and the problem in the industry is solved by ensuring that the livestock and poultry manure is effectively fermented in the fermentation integrated tank under the condition of sufficient oxygen.
The existing aerobic fermentation tank mainly has the problem that the quality of the fermentation tank is affected by the fact that organic base fertilizer is removed from the fermentation tank and contains substances such as parasites due to insufficient oxygen to ferment organic waste or fresh pig manure in the fermentation tank.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a stirring and aeration integral type fermentation cylinder mainly has to current good oxygen fermentation cylinder because the organic waste or the fermentation of fresh pig manure in the insufficient messenger fermentation cylinder of oxygen leads to the fermentation cylinder to go out the problem that organic base fertilizer contains material such as parasite and influences its quality organically. The most key technology for solving the problem is to ensure that organic wastes (killing pathogens, parasites and the like are uniformly mixed with organic nutrients) in the fermentation tank are uniformly contacted with the strains, and simultaneously, sufficient oxygen required by the fermentation of the strains is uniformly conveyed, so that the organic wastes or fresh pig manure in the fermentation tank are fully fermented to achieve the effect.
In order to realize the purpose, the utility model provides a stirring and aeration integrated fermentation tank, which comprises a fermentation tank, a stirring shaft and an aeration device;
a stirring shaft is arranged in the fermentation tank, the stirring shaft is hollow and is vertically connected with stirring blades with hollow interiors, a plurality of aerators communicated with the hollow interiors of the stirring blades are arranged on the stirring blades, and the hollow interiors of the stirring shaft are communicated with the hollow interiors of the stirring blades;
the stirring shaft comprises an upper stirring shaft, a middle stirring shaft and a lower stirring shaft, wherein the upper stirring shaft is provided with an upper stirring blade, the middle stirring shaft is provided with a middle stirring blade, and the lower stirring shaft is provided with a lower stirring blade; the upper stirring shaft, the middle stirring shaft and the lower stirring shaft are detachably connected; the upper stirring shaft is positioned on the stirring layer of the fermentation tank, the middle stirring shaft is positioned on the fermentation layer of the fermentation tank, and the lower stirring shaft is positioned on the cooked food layer of the fermentation tank;
the upper stirring shaft passes through the upper part of the fermentation tank and is connected with the driving mechanism; the lower stirring shaft penetrates through the lower part of the fermentation tank and is connected with the aeration pipe through a bearing, and the aeration device is communicated with the hollow part in the stirring shaft through the aeration pipe and is used for inputting high-pressure air.
Further, the upper stirring shaft and the middle stirring shaft as well as the middle stirring shaft and the lower stirring shaft are connected through flanges, and sealing gaskets are arranged between the flanges.
Further, the upper stirring shaft is connected with the upper stirring blade, the middle stirring shaft is connected with the middle stirring blade, and the lower stirring shaft is connected with the lower stirring blade through a flat key.
Furthermore, the number of the upper stirring blades on the upper stirring shaft is more than that of the lower stirring blades on the middle stirring shaft; the number of the upper stirring blades on the middle stirring shaft is more than that of the lower stirring blades on the lower stirring shaft.
Further, the sizes of the upper stirring blade, the middle stirring blade and the lower stirring blade are reduced in sequence.
Furthermore, the outside of fermentation cylinder is equipped with the insulating layer.
Further, the bearing is installed on the bearing frame, and the bearing frame is installed on the fixed support frame.
Furthermore, a sealing ring is arranged on the contact surface of the bearing seat and the lower stirring shaft.
Further, the driving mechanism is a motor.
The utility model discloses following beneficial effect has:
the utility model provides a stirring and aeration integrated fermentation tank, which comprises a fermentation tank, a stirring shaft and an aeration device; a stirring shaft is arranged in the fermentation tank, the stirring shaft is hollow and is vertically connected with stirring blades with hollow interiors, a plurality of aerators communicated with the hollow portions in the stirring blades are arranged on the stirring blades, and the hollow portions in the stirring shaft are communicated with the hollow portions in the stirring blades; the stirring shaft comprises an upper stirring shaft, a middle stirring shaft and a lower stirring shaft, and the upper stirring shaft passes through the upper part of the fermentation tank and is connected with the driving mechanism; the lower stirring shaft penetrates through the lower part of the fermentation tank and is connected with the aeration pipe through a bearing, and the aeration device is communicated with the hollow part in the stirring shaft through the aeration pipe and is used for inputting high-pressure air. Wherein, the aeration pipe of the aeration device is movably connected with the stirring shaft, thereby being convenient for sealing and connection, and simultaneously, the aeration device can not move along with the rotation of the stirring shaft through a bearing, thereby being convenient for the communication of air flow. The stirring shaft adopts a segmented detachable mode, and is convenient to install and maintain. The stirring shaft and the stirring blades of the stirring device are both hollow, so that the air of the aeration device can reach the aerator on the rotatable stirring blades, and the organic waste in the fermentation tank has sufficient oxygen, thereby facilitating aerobic fermentation.
Three conditions are provided for the sufficient fermentation of the organic wastes in the stirring fermentation tank: sufficient nutrients, proper oxygen and temperature. The upper stirring blades are more than other stirring blades, so that the organic waste can be uniformly stirred with the strains earlier, and the problem of nutrients required by organic fermentation is solved. The aeration device can ensure that the fresh air is uniformly distributed in the whole fermentation tank by the aeration of the aerator arranged on the stirring blades, thereby solving the problem of sufficient oxygen. The outside of the fermentation tank body is provided with the heat insulation layer, so that the temperature in the fermentation tank can ensure the proper temperature for the fermentation of the strains, and the problem of proper temperature is solved. The organic waste or the pig manure has the effects of mixing, fermenting and settling in the fermentation process, and can be divided into three layers from top to bottom according to the functions: the first layer is a stirring layer and mainly has the function of uniformly mixing pathogen, parasite and the like in the organic waste with the organic nutrients and strains; the second layer is a fermentation layer (main functional area of the fermentation tank) and mainly has the functions of uniformly mixing the organic waste and the strains in the fermentation tank, providing oxygen required by fermentation, fully fermenting the organic waste in the fermentation tank, and making the organic waste become organic base fertilizer and fall into the cooked food layer. The third layer is a cooked food layer and mainly used for discharging the organic base fertilizer from a discharge hole at the bottom of the fermentation tank after the organic base fertilizer is further fermented. Therefore, the upper stirring shaft is positioned on the stirring layer of the fermentation tank, the middle stirring shaft is positioned on the fermentation layer of the fermentation tank, and the lower stirring shaft is positioned on the cooked food layer of the fermentation tank; the number of the upper stirring blades on the upper stirring shaft is more than that of the lower stirring blades on the middle stirring shaft; the number of the upper stirring blades on the middle stirring shaft is more than that of the lower stirring blades on the lower stirring shaft, and meanwhile, the sizes of the upper stirring blades, the middle stirring blades and the lower stirring blades are reduced in sequence.
In addition to the above-described objects, features and advantages, the present invention has other objects, features and advantages. The present invention will be described in further detail with reference to the drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification. In the drawings:
FIG. 1 is a schematic view of the overall structure of a stirring and aeration integrated fermentation tank provided by the present invention;
FIG. 2 is a schematic view of the stirring shaft of the stirring and aeration integrated fermentation tank of the present invention;
the fermentation tank comprises a fermentation tank body 1, a fermentation tank body 2, a stirring shaft 21, an upper stirring shaft 22, a middle stirring shaft 23, a lower stirring shaft 3, stirring blades 31, an upper stirring blade 32, a middle stirring blade 33, a lower stirring blade 4, an aerator 5, an aeration device 6, a bearing 7, an aeration pipe 8, a fixed support frame 9, a heat insulation layer 10, a discharge hole 11, a stirring layer 12, a fermentation layer 13 and a cooked food layer.
Detailed Description
The embodiments of the invention will be described in detail hereinafter with reference to the accompanying drawings, but the invention can be implemented in many different ways, which are defined and covered by the claims.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, are not to be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or to implicitly indicate a number of the indicated technical features. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
Referring to fig. 1 to 2, a stirring and aeration integrated fermenter comprises a fermenter 1, a stirring shaft 2 and an aeration device 5;
a stirring shaft 2 is arranged in the fermentation tank 1, the stirring shaft 2 is hollow and is vertically connected with a stirring blade 3 with a hollow inner part, a plurality of aerators 4 communicated with the hollow part in the stirring blade 3 are arranged on the stirring blade 3, and the hollow part in the stirring shaft 2 is communicated with the hollow part in the stirring blade 3;
the stirring shaft 2 comprises an upper stirring shaft 21, a middle stirring shaft 22 and a lower stirring shaft 23, wherein an upper stirring blade 31 is arranged on the upper stirring shaft 21, a middle stirring blade 32 is arranged on the middle stirring shaft 22, and a lower stirring blade 33 is arranged on the lower stirring shaft 23; the upper stirring shaft 21, the middle stirring shaft 22 and the lower stirring shaft 23 are detachably connected; the upper stirring shaft 21 is positioned on the stirring layer 11 of the fermentation tank 1, the middle stirring shaft 22 is positioned on the fermentation layer 12 of the fermentation tank 1, and the lower stirring shaft 23 is positioned on the cooked food layer 13 of the fermentation tank 1;
the upper stirring shaft 21 passes through the upper part of the fermentation tank 1 and is connected with a driving mechanism; the lower stirring shaft 23 passes through the lower part of the fermentation tank 1 and is connected with an aeration pipe 7 through a bearing 6, and the aeration device 5 is communicated with the hollow part in the stirring shaft through the aeration pipe 7 and is used for inputting high-pressure air. Preferably, the driving mechanism is a motor.
Go up between (mixing) shaft 21 and the well (mixing) shaft 22 and all pass through flange joint between well (mixing) shaft 22 and the lower (mixing) shaft 23, be equipped with sealed the pad between the flange, prevent because of the installation gas leakage.
The upper stirring shaft 21 and the upper stirring blade 31, the middle stirring shaft 22 and the middle stirring blade 32, and the lower stirring shaft 23 and the lower stirring blade 33 are connected through flat keys.
Go up (mixing) shaft 21, well (mixing) shaft 22 and lower (mixing) shaft 23, and last stirring vane 31, well (mixing) shaft 22 and lower (mixing) shaft 23 that correspond the setting constitute agitating unit jointly, wholly can dismantle the connection, can easy to assemble and maintenance, also can reduce the maintenance cost, can also reduce manufacturing cost.
Preferably, the number of the upper stirring blades 31 on the upper stirring shaft 21 is more than that of the lower stirring blades 33 on the middle stirring shaft 22; the number of the upper stirring blades 31 on the middle stirring shaft 22 is more than that of the lower stirring blades 33 on the lower stirring shaft 23. The sizes of the upper stirring blade 31, the middle stirring blade 32 and the lower stirring blade 33 are sequentially reduced.
The upper stirring blades are more than other stirring blades, so that the organic waste can be uniformly stirred with the strains earlier, and the problem of nutrients required by organic fermentation can be solved. The aeration device can ensure that the fresh air is uniformly distributed in the whole fermentation tank by the aeration of the aerator arranged on the stirring blades, thereby solving the problem of sufficient oxygen. The outside of fermentation cylinder 1 is equipped with insulating layer 9, enables the interior temperature of fermentation cylinder and guarantees the suitable temperature of bacterial fermentation, solves the suitable problem of temperature. The organic waste or the pig manure has the effects of mixing, fermenting and settling in the fermentation process, and can be divided into three layers from top to bottom according to the functions: the first layer is a stirring layer 11 which is mainly used for uniformly mixing pathogens, parasites and the like in the organic waste with organic nutrients and strains; the second layer is a fermentation layer 12 (main functional area of the fermentation tank) which is mainly used for uniformly mixing the organic waste and the strains in the fermentation tank, providing oxygen required by fermentation, fully fermenting the organic waste in the fermentation tank, and making the organic waste become organic base fertilizer and fall into the cooked food layer. The third layer is a cooked food layer 13, which is mainly used for discharging the organic base fertilizer from a discharge hole 10 at the bottom of the fermentation tank after the organic base fertilizer is further fermented. Therefore, the upper stirring shaft is positioned in the stirring layer 11 of the fermentation tank, the middle stirring shaft is positioned in the fermentation layer 12 of the fermentation tank, and the lower stirring shaft is positioned in the cooked food layer 13 of the fermentation tank; the number of the upper stirring blades on the upper stirring shaft is more than that of the lower stirring blades on the middle stirring shaft; the number of the upper stirring blades on the middle stirring shaft is more than that of the lower stirring blades on the lower stirring shaft, and meanwhile, the sizes of the upper stirring blades, the middle stirring blades and the lower stirring blades are reduced in sequence.
The aeration device 5 is communicated with the hollow part in the stirring shaft through an aeration pipe 7, high-pressure air is sent into each stirring blade in the fermentation tank according to the airflow direction indicated by the arrow in figure 2, and is evenly conveyed into organic waste or fresh pig manure in the fermentation tank through an aerator 4 arranged on the stirring blades. The aerator 4 rotates along with the stirring blades, and the air can uniformly enter the organic waste mixture in the fermentation tank, so that the local oxygen deficiency caused by the consumption of oxygen due to fermentation of strains is avoided, and the effect of aerobic fermentation is achieved. The bearing 6 is arranged on a bearing seat which is arranged on a fixed support frame 8. The bearing 6 can ensure that the stirring aeration device 5 does not move along with the rotation of the stirring shaft, thereby facilitating the communication of air flow. And a sealing ring is arranged on the contact surface of the bearing seat and the lower stirring shaft, so that air leakage caused by installation is prevented.
The working principle is as follows: organic waste or fresh pig manure (added with weed and other organisms if necessary) is put into the fermentation tank from a feeding port (not shown in the figure), and oxygen is continuously supplied into the materials through continuous stirring of a stirring device and an aeration device, so that an aerobic fermentation environment is created; under the action of aerobic zymophyte, the organic matter is decomposed continuously to generate a great deal of high temperature, which promotes the evaporation of water in the material, and simultaneously kills pathogens, parasites and weed seeds at high temperature, thus achieving the purposes of harmless, quantitative reduction and stabilization treatment. The existing aerobic fermentation tank mainly has the problem that the quality of the fermentation tank is affected by substances such as parasites contained in organic base fertilizer discharged from the fermentation tank due to insufficient oxygen to ferment organic waste or fresh pig manure in the fermentation tank. The most key technology for solving the problem is to stir the organic wastes (killing pathogens, parasites and the like are uniformly mixed with organic nutrients) in the fermentation tank to uniformly contact and uniformly convey the strains and ensure sufficient oxygen required by fermentation of the strains, so that the organic wastes or fresh pig manure in the fermentation tank are fully fermented to achieve the effect. The organic waste or the pig manure has the effects of mixing, fermenting and settling in the fermentation process, and can be divided into the following components from top to bottom according to the functions: the first layer is a stirring layer and mainly has the function of uniformly mixing pathogen, parasite and the like in the organic waste with the organic nutrients and strains; the second layer is a fermentation layer (main functional area of the fermentation tank) and mainly has the functions of uniformly mixing the organic waste and the strains in the fermentation tank, providing oxygen required by fermentation, fully fermenting the organic waste in the fermentation tank, and making the organic waste become organic base fertilizer and fall into the cooked food layer. The third layer is a cooked food layer and mainly used for discharging the organic base fertilizer from a discharge hole at the bottom of the fermentation tank after the organic base fertilizer is further fermented.
The utility model provides a pair of stirring and aeration integral type fermentation cylinder, aeration equipment's aeration pipe takes swing joint with the (mixing) shaft, is convenient for sealed and connect, can make aeration equipment not rotate along with the (mixing) shaft through the bearing simultaneously and move, makes things convenient for the intercommunication of air current. The stirring shaft adopts a sectional and detachable mode, and is convenient to install and maintain. The stirring shaft and the stirring blades of the stirring device are both hollow, so that the air of the aeration device can reach the aerator on the rotatable stirring blades, and the organic waste in the fermentation tank can have sufficient oxygen, thereby facilitating aerobic fermentation.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (9)

1. A stirring and aeration integrated fermentation tank is characterized by comprising a fermentation tank, a stirring shaft and an aeration device;
a stirring shaft is arranged in the fermentation tank, the stirring shaft is hollow and is vertically connected with stirring blades with hollow interiors, a plurality of aerators communicated with the hollow interiors of the stirring blades are arranged on the stirring blades, and the hollow interiors of the stirring shaft are communicated with the hollow interiors of the stirring blades;
the stirring shaft comprises an upper stirring shaft, a middle stirring shaft and a lower stirring shaft, wherein the upper stirring shaft is provided with an upper stirring blade, the middle stirring shaft is provided with a middle stirring blade, and the lower stirring shaft is provided with a lower stirring blade; the upper stirring shaft, the middle stirring shaft and the lower stirring shaft are detachably connected; the upper stirring shaft is positioned on the stirring layer of the fermentation tank, the middle stirring shaft is positioned on the fermentation layer of the fermentation tank, and the lower stirring shaft is positioned on the cooked food layer of the fermentation tank;
the upper stirring shaft passes through the upper part of the fermentation tank and is connected with the driving mechanism; the lower stirring shaft penetrates through the lower part of the fermentation tank and is connected with the aeration pipe through a bearing, and the aeration device is communicated with the hollow part in the stirring shaft through the aeration pipe and is used for inputting high-pressure air.
2. The integrated stirring and aeration fermenter according to claim 1, wherein the upper stirring shaft and the middle stirring shaft and the lower stirring shaft are connected by flanges, and a sealing gasket is provided between the flanges.
3. The integrated stirring and aeration fermenter according to claim 1, wherein the upper stirring shaft and the upper stirring blade, the middle stirring shaft and the middle stirring blade, and the lower stirring shaft and the lower stirring blade are connected by a flat key.
4. The integrated stirring and aeration fermentation tank as claimed in claim 1, wherein the number of the upper stirring blades on the upper stirring shaft is larger than that of the lower stirring blades on the middle stirring shaft; the number of the upper stirring blades on the middle stirring shaft is more than that of the lower stirring blades on the lower stirring shaft.
5. The integrated stirring and aeration fermenter according to claim 1, wherein the size of the upper stirring blade, the middle stirring blade and the lower stirring blade is decreased in turn.
6. The integrated stirring and aeration fermenter of claim 1, wherein an insulation layer is provided outside the fermenter.
7. The integrated stirring and aeration fermenter of claim 1, wherein the bearing is installed on a bearing seat, and the bearing seat is installed on a fixed support frame.
8. The integrated stirring and aeration fermenter according to claim 7, wherein the bearing seat is provided with a sealing ring at the contact surface with the lower stirring shaft.
9. The integrated stirring and aeration fermenter according to claim 1, wherein the driving mechanism is a motor.
CN202222373168.XU 2022-09-07 2022-09-07 Stirring and aeration integrated fermentation tank Expired - Fee Related CN217838764U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222373168.XU CN217838764U (en) 2022-09-07 2022-09-07 Stirring and aeration integrated fermentation tank

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Application Number Priority Date Filing Date Title
CN202222373168.XU CN217838764U (en) 2022-09-07 2022-09-07 Stirring and aeration integrated fermentation tank

Publications (1)

Publication Number Publication Date
CN217838764U true CN217838764U (en) 2022-11-18

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CN202222373168.XU Expired - Fee Related CN217838764U (en) 2022-09-07 2022-09-07 Stirring and aeration integrated fermentation tank

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN121318574A (en) * 2025-12-15 2026-01-13 台州市一鸣机械股份有限公司 An organic fertilizer fermentation tank and its fermentation method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN121318574A (en) * 2025-12-15 2026-01-13 台州市一鸣机械股份有限公司 An organic fertilizer fermentation tank and its fermentation method

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