CN217832338U - Automatic blanking device of laser cutting machine - Google Patents
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- CN217832338U CN217832338U CN202221565885.6U CN202221565885U CN217832338U CN 217832338 U CN217832338 U CN 217832338U CN 202221565885 U CN202221565885 U CN 202221565885U CN 217832338 U CN217832338 U CN 217832338U
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Abstract
Description
技术领域technical field
本实用新型涉及激光切割机技术领域,尤其是一种激光切割机的自动落料装置。The utility model relates to the technical field of laser cutting machines, in particular to an automatic blanking device of the laser cutting machine.
背景技术Background technique
众所周知,激光切割机是将从激光器发射出的高能激光,经光路系统,聚焦成高功率密度的激光束。激光束照射到工件表面,使工件达到熔点或沸点,同时与光束同轴的高压气体将熔化或气化金属吹走。随着光束与工件相对位置的移动,最终使材料形成切缝,从而达到切割的目的。As we all know, the laser cutting machine focuses the high-energy laser emitted from the laser into a high-power-density laser beam through the optical path system. The laser beam irradiates the surface of the workpiece to make the workpiece reach the melting point or boiling point, and at the same time, the high-pressure gas coaxial with the beam blows away the molten or vaporized metal. With the movement of the relative position of the beam and the workpiece, the material will eventually form a slit, so as to achieve the purpose of cutting.
现有的激光切割机在切割型材时,激光切割头在程序的控制下将型材的切断,被切断的型材自由落体式掉落在机架处,被切断的型材掉落时撞击在机架会底面上时非常容易变形、损坏,并且当机架附近掉落的型材过多时,就需要人工将这些切割件搬运到托盘上,当切割件较长、较重时,就需要多名工人配合搬运,由于机架处的空间较为狭窄,不方便人工搬运,并且工人搬运时容易砸到其他同事,也不安全,同时掉落的切割件非常凌乱,也不美观,工人打包运输时还要对其进行整理,非常不方便,还耗费过多的人力劳动,为此我们提出一种激光切割机的自动落料装置用于解决上述问题。When the existing laser cutting machine cuts the profile, the laser cutting head cuts the profile under the control of the program, and the cut profile falls freely on the frame, and the cut profile will hit the frame when it falls. It is very easy to be deformed and damaged on the bottom surface, and when there are too many profiles falling near the frame, it is necessary to manually transport these cut pieces to the pallet. When the cut pieces are long and heavy, multiple workers are required to cooperate with the handling , because the space at the rack is relatively narrow, it is not convenient for manual handling, and it is easy for workers to hit other colleagues when carrying it, which is not safe. At the same time, the dropped cutting parts are very messy and unsightly. Sorting is very inconvenient and consumes too much manpower. Therefore, we propose an automatic blanking device for a laser cutting machine to solve the above problems.
实用新型内容Utility model content
针对上述现有技术中存在的不足,本实用新型的目的在于提供一种激光切割机的自动落料装置。Aiming at the deficiencies in the above-mentioned prior art, the purpose of this utility model is to provide an automatic blanking device for a laser cutting machine.
为了实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种激光切割机的自动落料装置,包括机架,所述机架安装有至少一个落料装置,所述落料装置包括垂直安装于机架的固定板,所述固定板通过一组垂直的直线导轨模组安装有移动座,所述固定板的侧面设置有垂直的齿条,所述移动座安装有电机,所述电机的主轴一端设置有与齿条啮合的齿轮,所述移动座的底面分别轴连有相互平行的支撑座和第一气缸,所述第一气缸活塞杆一端与支撑座轴连,所述支撑座的上端设置有呈水平状的底板,所述底板的底部安装有第二气缸,所述第二气缸的活塞杆一端穿过底板并安装有接料板,所述机架设置有用于控制系统有序工作的主机。An automatic blanking device for a laser cutting machine, comprising a frame, the frame is equipped with at least one blanking device, the blanking device includes a fixed plate vertically installed on the frame, and the fixed plate passes through a set of vertical The linear guide rail module is equipped with a moving seat, the side of the fixed plate is provided with a vertical rack, the moving seat is equipped with a motor, and one end of the main shaft of the motor is provided with a gear meshing with the rack, and the moving seat The bottom surface of the bottom surface is respectively axially connected with a supporting seat parallel to each other and a first cylinder, and one end of the piston rod of the first cylinder is axially connected with the supporting seat, and the upper end of the supporting seat is provided with a horizontal bottom plate, and the bottom of the bottom plate is installed There is a second air cylinder, one end of the piston rod of the second air cylinder passes through the bottom plate and a material receiving plate is installed, and the frame is provided with a main machine for controlling the orderly operation of the system.
优选地,所述移动座设置有调节装置,所述调节装置包括调节板和螺栓,所述移动座开设有定位槽,所述调节板的宽度与定位槽宽度相同并安装于定位槽内,所述调节板可在定位槽内左右滑动,所述电机的一端安装于调节板上,所述移动座上且位于定位槽底部设置有至少两个螺纹孔,所述调节板开设有与螺纹孔数量等同且配合的长条孔,所述螺栓一端穿过长条孔并拧固于螺纹孔内,同时将所述调节板固定在定位槽内。Preferably, the moving seat is provided with an adjusting device, the adjusting device includes an adjusting plate and a bolt, the moving seat is provided with a positioning slot, the adjusting plate has the same width as the positioning slot and is installed in the positioning slot, the The adjusting plate can slide left and right in the positioning groove, one end of the motor is installed on the adjusting plate, and at least two threaded holes are arranged on the moving seat and at the bottom of the positioning groove, and the adjusting plate is provided with the same number of threaded holes Equivalent and matching elongated holes, one end of the bolt passes through the elongated hole and is screwed into the threaded hole, and at the same time, the adjusting plate is fixed in the positioning groove.
优选地,所述机架一侧且位于落料装置处设置有接料槽,所述接料槽的侧面设置有倾斜的滑料面。Preferably, a material receiving chute is provided on one side of the frame and at the blanking device, and an inclined sliding surface is provided on the side of the material receiving chute.
优选地,所述支撑座和第一气缸一端均设置有转轴,所述转轴均通过轴承座与移动座连接。Preferably, both the support seat and one end of the first cylinder are provided with a rotating shaft, and the rotating shaft is connected to the moving seat through a bearing seat.
优选地,所述接料板底部设置有至少两个导向轴,所述底板上端面安装有与导向轴数量等同的法兰直线轴承,所述导向轴可活动式插设于法兰直线轴承内。Preferably, at least two guide shafts are provided at the bottom of the receiving plate, and flange linear bearings equal to the number of guide shafts are installed on the upper surface of the bottom plate, and the guide shafts can be movably inserted into the flange linear bearings .
优选地,所述固定板的上下端均设置有限位块,所述移动座的底面设置有与限位块配合的定位块。Preferably, the upper and lower ends of the fixed plate are provided with limiting blocks, and the bottom surface of the moving seat is provided with positioning blocks that cooperate with the limiting blocks.
优选地,所述齿轮和齿条的齿均为斜齿。Preferably, the teeth of the gear and the rack are helical teeth.
优选地,所述电机为减速电机。Preferably, the motor is a geared motor.
由于采用了上述方案,本实用新型机架安装有多个落料装置,所以当激光切割头切割较长的型材时,激光切割机的卡盘夹持型材旋转切割,同时主机控制电机驱动移动座上下移动,进而使得接料板随着型材的旋转同步上下移动,使型材在切割时始终保持水平,当型材一端被切断,并独立放置在接料板时,接料板向下移动,第二气缸拉动支撑座倾斜旋转,并同步带动接料板由水平偏摆为倾斜,在重力的作用下,接料板上被切断的型材自动下滑,并掉落在接料槽内,所以实现自动接料、落料的功能,减少工人的劳动强度,节省劳动力,只需少量工人监测作业过程,非常安全,同时切断的型材向下移动并滑落在接料槽内,切断的型材在落料的过程中受到的撞击较小,有效防止掉落的型材变形、损坏;以及切断的型材均整齐滑落在接料槽内,方便切断的型材的收集,也使得加工车间较为整齐、美观,也方便工人对切断的型材进行整理打包,其结构简单,操作方便,具有很强的实用性。Due to the adoption of the above scheme, the frame of the utility model is equipped with multiple blanking devices, so when the laser cutting head cuts a long profile, the chuck of the laser cutting machine clamps the profile to rotate and cut, and at the same time the main engine controls the motor to drive the moving seat Move up and down, so that the material receiving plate moves up and down synchronously with the rotation of the profile, so that the profile is always kept horizontal when cutting. When one end of the profile is cut off and placed on the material receiving plate independently, the material receiving plate moves downward, and the second The cylinder pulls the support seat to tilt and rotate, and synchronously drives the material receiving plate to tilt from horizontal to tilting. Under the action of gravity, the cut profiles on the material receiving plate automatically slide down and fall into the material receiving groove, so automatic receiving is realized. The function of material and blanking reduces the labor intensity of workers and saves labor. Only a small number of workers are required to monitor the operation process, which is very safe. At the same time, the cut profiles move down and slide down in the receiving chute. The impact received in the process is small, which effectively prevents the deformation and damage of the dropped profiles; and the cut profiles all slide neatly in the receiving trough, which is convenient for the collection of the cut profiles, and also makes the processing workshop more tidy and beautiful, and it is also convenient for workers to The cut profiles are sorted and packaged. The structure is simple, the operation is convenient, and it has strong practicability.
附图说明Description of drawings
图1是本实用新型实施例落料装置的安装示意图。Fig. 1 is a schematic diagram of the installation of the blanking device of the embodiment of the utility model.
图2是本实用新型实施例的轴测图。Fig. 2 is a perspective view of the utility model embodiment.
图3是本实用新型实施例另一视角的轴测图。Fig. 3 is an axonometric view of another perspective of the embodiment of the utility model.
图4是本实用新型实施例限位块的结构示意图。Fig. 4 is a schematic structural diagram of a limit block in an embodiment of the present invention.
图5是本实用新型实施例调节板的结构示意图。Fig. 5 is a structural schematic diagram of the regulating plate of the embodiment of the utility model.
图中:In the picture:
1、机架;2、落料装置;3、固定板;4、直线导轨模组;5、移动座;6、齿条;7、电机;8、齿轮;9、支撑座;10、第一气缸;11、底板;12、第二气缸;13、接料板;14、主机;15、调节板;16、螺栓;17、定位槽;18、螺纹孔;19、长条孔;20、接料槽;21、滑料面;22、转轴;23、轴承座;24、导向轴;25、法兰直线轴承;26、限位块;27、定位块;28、卡盘;29、型材。1. Rack; 2. Blanking device; 3. Fixed plate; 4. Linear guide module; 5. Moving seat; 6. Rack; 7. Motor; 8. Gear; 9. Support seat; 10. First Cylinder; 11, bottom plate; 12, second cylinder; 13, receiving plate; 14, main engine; 15, adjusting plate; 16, bolt; 17, positioning groove; 18, threaded hole; trough; 21, sliding material surface; 22, rotating shaft; 23, bearing seat; 24, guide shaft; 25, flange linear bearing; 26, limit block; 27, positioning block; 28, chuck; 29, profiles.
具体实施方式Detailed ways
以下结合附图对本实用新型的实施例进行详细说明,但是本实用新型可以由权利要求限定和覆盖的多种不同方式实施。The embodiments of the utility model will be described in detail below in conjunction with the accompanying drawings, but the utility model can be implemented in various ways defined and covered by the claims.
如图1至图5所示,本实施例提供的一种激光切割机的自动落料装置,包括机架1,机架1安装有至少一个落料装置2,落料装置2包括垂直安装于机架1的固定板3,固定板3通过一组垂直的直线导轨模组4安装有移动座5,固定板3的侧面设置有垂直的齿条6,移动座5安装有电机7,电机7的主轴一端设置有与齿条6啮合的齿轮8,移动座5的底面分别轴连有相互平行的支撑座9和第一气缸10,第一气缸10活塞杆一端与支撑座9轴连,支撑座9的上端设置有呈水平状的底板11,底板11的底部安装有第二气缸12,第二气缸12的活塞杆一端穿过底板11并安装有接料板13,机架1设置有用于控制系统有序工作的主机14。As shown in Figures 1 to 5, an automatic blanking device for a laser cutting machine provided in this embodiment includes a
进一步,本实施例的移动座5设置有调节装置,调节装置包括调节板15和螺栓16,移动座5开设有定位槽17,调节板15的宽度与定位槽17宽度相同并安装于定位槽17内,调节板15可在定位槽17内左右滑动,电机7的一端安装于调节板15上,移动座5上且位于定位槽17底部设置有至少两个螺纹孔18,调节板15开设有与螺纹孔18数量等同且配合的长条孔19,螺栓16一端穿过长条孔19并拧固于螺纹孔18内,同时将所述调节板15固定在定位槽17内。齿轮8与齿条6啮合间隙太小时,齿轮8旋转的阻力非常大,齿轮8与齿条6啮合间隙太大时会加剧齿轮8的磨损,所以当电机7主轴上的齿轮8与齿条6啮合组装时时,齿轮8与齿条6啮合间隙可以通过左右移动调节板15来调节,方便组装人员对齿轮8与齿条6啮合的间隙进行合理调节,同时,当齿轮8和齿条6磨损后,啮合的间隙较大时,工人也可以拧松螺栓16,通过移动调节板15来轻松调节齿轮8间隙,有效方便售后现场维修。Further, the moving
进一步,本实施例的机架1一侧且位于落料装置2处设置有接料槽20,接料槽20的侧面设置有倾斜的滑料面21。由于滑料面21时平缓的斜面,因此被切断的型材29可以顺着滑料面21缓慢滑落在接料槽20的槽底,减小切断的型材29掉落时的冲击力,有效防止切断型材29被剧烈撞击,防止切断型材29掉落时变形损坏。Further, a
进一步,本实施例的支撑座9和第一气缸10一端均设置有转轴22,转轴22均通过轴承座23与移动座5连接。因此支撑座9和第一气缸10的转轴22通过轴承座23进行顺畅旋转,轴承座23旋转时的阻力较小,有效提高支撑座9旋转时的稳定性,同时轴承座23具有构造紧凑、回转灵敏、装置维护方便等特点。Further, in this embodiment, the supporting
进一步,本实施例的接料板13底部设置有至少两个导向轴24,底板11上端面安装有与导向轴24数量等同的法兰直线轴承25,导向轴24可活动式插设于法兰直线轴承25内。利用导向轴24与法兰直线轴承25的插设配合设施,可以使得支撑座9稳定上升、下降,防止支撑座9在上下移动时旋转,导向轴24与法兰直线轴承25的插设连接对支撑座9的底板11移动时起到垂直导向的作用,三点可以支撑一个平面,因此也可以有效防止接料板13在移动时发生倾斜,有效提高接料板13上下平移的稳定性。Further, at least two
进一步,本实施例的固定板3的上下端均设置有限位块26,移动座5的底面设置有与限位块26配合的定位块27。因此移动座5只能在固定板3上下端的限位块26之间移动,进而对移动座5的形成进行限位,有效防止断电时,因重力作用移动座5向下滑动脱离直线导轨模组4。Further, the upper and lower ends of the fixed
进一步,本实施例的齿轮8和齿条6的齿均为斜齿。斜齿的啮合性好,传动平稳、噪声小;齿间啮合的重合度大,降低了对齿条6和齿轮8的载荷,提高了齿轮8的承载能力。Further, the teeth of the
进一步,本实施例的电机7为减速电机7。减速电机7具有结构紧凑,输出扭矩大,因此可以将电机7较高的转速转化为低速大扭矩的力输出,保证移动座5的平稳移动。Further, the
本实施例实际切割较长的型材29时,首先主机14控制电机7驱动移动座5向上移动,第一气缸10的活塞杆推动接料板13上升,进而使得接料板13向上托起型材29底部;其次激光切割机的卡盘28夹持型材29旋转切割,主机14控制电机7驱动移动座5上下移动,进而使得接料板13随着型材29的旋转同步上下移动,使型材29在切割时始终保持水平;然后当型材29一端被切断,并独立放置在接料板13时,接料板13向下移动,第二气缸12拉动支撑座9倾斜旋转,并同步带动接料板13由水平偏摆为倾斜;最后在重力的作用下,接料板13上被切断的型材29自动下滑,并掉落在接料槽20内,整个接料、落料在主机14的控制下自动完成,减少工人的劳动强度,节省劳动力,只需少量工人监测作业过程,非常安全。同时切断的型材29向下移动并滑落在接料槽20内,切断的型材29在落料的过程中受到的撞击较小,有效防止掉落的型材29变形、损坏;以及切断的型材29均整齐滑落在接料槽20内,方便切断的型材29的收集,也使得加工车间较为整齐、美观,也方便工人对切断的型材29进行整理打包。In this embodiment, when actually cutting a longer profile 29, firstly, the main engine 14 controls the motor 7 to drive the moving seat 5 to move upward, and the piston rod of the first cylinder 10 pushes the material receiving plate 13 to rise, and then the material receiving plate 13 lifts up the profile 29 Bottom; secondly, the chuck 28 of the laser cutting machine clamps the profile 29 to rotate and cut, and the host 14 controls the motor 7 to drive the moving seat 5 to move up and down, so that the material receiving plate 13 moves up and down synchronously with the rotation of the profile 29, so that the profile 29 is cutting When one end of the profile 29 is cut off and placed on the material receiving plate 13 independently, the material receiving plate 13 moves downward, and the second cylinder 12 pulls the supporting seat 9 to tilt and rotate, and synchronously drives the material receiving plate 13 by The horizontal deflection is inclined; finally, under the action of gravity, the cut profile 29 on the material receiving plate 13 automatically slides down and falls into the material receiving groove 20, and the entire material receiving and blanking are automatically completed under the control of the main machine 14 , reduce the labor intensity of workers, save labor, and only need a small number of workers to monitor the operation process, which is very safe. The
以上仅为本实用新型的优选实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above are only preferred embodiments of the present utility model, and are not intended to limit the patent scope of the present utility model. Any equivalent structure or equivalent process conversion made by using the description of the utility model and the contents of the accompanying drawings, or directly or indirectly used in other related All technical fields are all included in the scope of patent protection of the utility model in the same way.
Claims (8)
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| CN202221565885.6U CN217832338U (en) | 2022-06-22 | 2022-06-22 | Automatic blanking device of laser cutting machine |
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2022
- 2022-06-22 CN CN202221565885.6U patent/CN217832338U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20221118 |
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| CF01 | Termination of patent right due to non-payment of annual fee |