CN217813509U - Non-portal trolley - Google Patents

Non-portal trolley Download PDF

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CN217813509U
CN217813509U CN202222199405.5U CN202222199405U CN217813509U CN 217813509 U CN217813509 U CN 217813509U CN 202222199405 U CN202222199405 U CN 202222199405U CN 217813509 U CN217813509 U CN 217813509U
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formwork
articulated
lateral
trolley
beams
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杨明波
梁海斌
徐腾
罗光宗
何晴
李元
公振
任文超
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Shandong Tieying Construction Engineering Co ltd
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Shandong Tieying Construction Engineering Co ltd
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Abstract

本实用新型公开了一种无门架式台车,包括上部模板和台车架,上部模板两端活动铰接有下部模板,上部模板下部固定安装有支撑框架梁,支撑框架梁固定安装在台车架上,台车架顶部两端活动铰接有侧向支撑杆,下模模板两端均安装有平移顶推机构,侧向支撑杆另一端与对应位置的平移顶推机构活动铰接,侧向支撑杆中部活动铰接有侧向油缸。本实用新型侧向油缸对支撑框架梁的整体进行支撑,侧向支撑杆将支撑框架梁和下部模板锁死,从而形成受力整体,保证了上部模板和下部模板的稳定,从而无需人工通过大量丝杆进行支撑,节约了施工时间;当需要脱模时,拆除尾部支撑杆,然后收缩平移油缸和侧向油缸,能够使下部模板进行脱模,提高了脱模的效率。

Figure 202222199405

The utility model discloses a gantry-type trolley, which comprises an upper formwork and a trolley frame. The two ends of the upper formwork are movably hinged to a lower formwork. On the frame, the two ends of the top of the trolley frame are hinged with lateral support rods, and both ends of the lower mold template are equipped with a translational push mechanism, and the other end of the lateral support rod is movable hinged with the corresponding position of the translation pusher mechanism, and the lateral support The middle part of the rod is hinged with a lateral oil cylinder. The lateral oil cylinder of the utility model supports the entirety of the supporting frame beam, and the lateral supporting rod locks the supporting frame beam and the lower formwork, thereby forming a stressed whole, ensuring the stability of the upper formwork and the lower formwork, thus eliminating the need for manual passage of a large number of The screw rod is used for support, which saves construction time; when demoulding is required, the tail support rod is removed, and then the translation cylinder and the lateral cylinder are contracted, so that the lower formwork can be demoulded and the demoulding efficiency is improved.

Figure 202222199405

Description

一种无门架式台车A doorless trolley

技术领域technical field

本实用新型涉及隧道施工设备技术领域,更具体地说,特别涉及一种无门架式台车。The utility model relates to the technical field of tunnel construction equipment, in particular to a portal-less trolley.

背景技术Background technique

随着隧道施工的发展,矿山法施工依然占据主要施工方法。在隧道二次衬砌浇筑过程中,常规台车多才有门架式结构设计,门架式结构需要大量支撑丝杠进行固定,每次施工时安装、拆除丝杠支撑和模板占用的时间较长,由于衬砌过程中受力主要集中反馈在门架上,为了保证其结构强度,因此现有的门架都比较笨重,中部空间较小,影响施工时的通车。With the development of tunnel construction, mining method construction still occupies the main construction method. In the process of pouring the secondary lining of the tunnel, most of the conventional trolleys have a gantry structure design. The gantry structure requires a large number of supporting screws for fixing. It takes a long time to install and remove the screw supports and formwork during each construction. Since the force in the lining process is mainly fed back on the portal frame, in order to ensure its structural strength, the existing portal frames are relatively heavy and have a small space in the middle, which affects the opening to traffic during construction.

实用新型内容Utility model content

本实用新型的目的在于提供一种无门架式台车。The purpose of the utility model is to provide a door frame type trolley.

为了达到上述目的,本实用新型采用的技术方案如下:一种无门架式台车,包括上部模板和台车架,上部模板两端活动铰接有下部模板,所述上部模板下部固定安装有支撑框架梁,支撑框架梁固定安装在台车架上,台车架顶部两端活动铰接有侧向支撑杆,所述下部模板两端均安装有平移顶推机构,所述侧向支撑杆另一端与对应位置的平移顶推机构活动铰接,侧向支撑杆中部活动铰接有侧向油缸,侧向油缸的活塞轴活动铰接在支撑框架两下部,所述支撑框架梁下部两端均活动铰接有尾部支撑杆,尾部支撑杆另一端与对应位置的下部模板上端活动铰接,下部模板下端与地面之间支撑有支地丝杆。In order to achieve the above object, the technical scheme adopted by the utility model is as follows: a doorless trolley, including an upper formwork and a trolley frame, the two ends of the upper formwork are articulated with a lower formwork, and the lower part of the upper formwork is fixedly installed with a support Frame beam, the support frame beam is fixedly installed on the trolley frame, the two ends of the top of the trolley frame are movable and hinged with lateral support rods, both ends of the lower formwork are equipped with a translation pushing mechanism, and the other end of the lateral support rod It is articulated with the translational push mechanism at the corresponding position, the middle part of the lateral support rod is articulated with a lateral oil cylinder, and the piston shaft of the lateral oil cylinder is articulated with the two lower parts of the support frame, and both ends of the lower part of the support frame beam are articulated with a tail The support rod, the other end of the tail support rod is movably hinged with the upper end of the lower formwork at the corresponding position, and a ground screw is supported between the lower end of the lower formwork and the ground.

优选地,所述台车架包括两道主横梁,两道主横梁之间固定安装有多个次横梁,两道主横梁下部两端安装有主立梁,两个主立梁底部通过次纵梁固定连接,次纵梁底部固定安装有顶升油缸。Preferably, the trolley frame includes two main beams, a plurality of secondary beams are fixedly installed between the two main beams, main vertical beams are installed at both ends of the lower parts of the two main beams, and the bottoms of the two main vertical beams pass through the secondary longitudinal beams. The beams are fixedly connected, and a jacking cylinder is fixedly installed at the bottom of the secondary longitudinal beam.

优选地,所述平移顶推机构包括承托丝杆和平移油缸,所述承托丝杆上端活动铰接在上部模板底部,承托丝杆下端与对应位置的侧向支撑杆活动铰接,所述平移油缸呈水平方向活动铰接安装在主横梁上,平移油缸的活塞轴与承托丝杆侧面活动铰接。Preferably, the translation pushing mechanism includes a supporting screw and a translation cylinder, the upper end of the supporting screw is articulated at the bottom of the upper formwork, the lower end of the supporting screw is articulated with the corresponding lateral support rod, and the The translation cylinder is horizontally articulated and installed on the main beam, and the piston shaft of the translation cylinder is articulated with the side of the supporting screw.

优选地,所述顶升油缸下部安装有行走轮。Preferably, traveling wheels are installed on the lower part of the jacking oil cylinder.

优选地,所述下部模板内侧壁固定安装有施工平台。Preferably, a construction platform is fixedly installed on the inner wall of the lower formwork.

优选地,所述主横梁底部与相邻主立梁之间固定安装有斜横梁。Preferably, a diagonal beam is fixedly installed between the bottom of the main beam and the adjacent main vertical beam.

与现有技术相比,本实用新型的优点在于:Compared with the prior art, the utility model has the advantages of:

本实用新型侧向油缸对支撑框架梁的整体进行支撑,侧向支撑杆将支撑框架梁和下部模板锁死,从而形成受力整体,保证了上部模板和下部模板的稳定,从而无需人工通过大量丝杆进行支撑,节约了施工时间;当需要脱模时,拆除尾部支撑杆,然后收缩平移油缸和侧向油缸,能够使下部模板进行脱模,提高了脱模的效率。The lateral oil cylinder of the utility model supports the entirety of the supporting frame beam, and the lateral supporting rod locks the supporting frame beam and the lower formwork, thereby forming a stressed whole, ensuring the stability of the upper formwork and the lower formwork, thus eliminating the need for manual passage of a large number of The screw rod is used for support, which saves construction time; when demoulding is required, the tail support rod is removed, and then the translation cylinder and the lateral cylinder are contracted to enable the demoulding of the lower formwork and improve the demoulding efficiency.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1是本实用新型一种无门架式台车的主视图;Fig. 1 is the front view of a kind of gantry type trolley of the utility model;

图2是本实用新型一种无门架式台车的侧视图。Fig. 2 is a side view of a gantry-type trolley of the present invention.

图中:1上部模板、2下部模板、3主横梁、4主立梁、5主纵梁、6次横梁、7次纵梁、8斜横梁、9顶升油缸、10侧向油缸、11平移油缸、12施工平台、13侧向支撑杆、14尾部支撑杆、15斜向支撑杆、16支地丝杆、17支撑框架梁、18承托丝杆、19行走轮。In the figure: 1 upper formwork, 2 lower formwork, 3 main beam, 4 main vertical beam, 5 main longitudinal beam, 6 secondary beam, 7 secondary longitudinal beam, 8 inclined beam, 9 jacking cylinder, 10 lateral cylinder, 11 translation Oil cylinder, 12 construction platforms, 13 lateral support rods, 14 tail support rods, 15 oblique support rods, 16 ground screw rods, 17 support frame beams, 18 supporting screw rods, and 19 traveling wheels.

具体实施方式Detailed ways

下面结合附图对本实用新型的优选实施例进行详细阐述,以使本实用新型的优点和特征能更易于被本领域技术人员理解,从而对本实用新型的保护范围做出更为清楚明确的界定。The preferred embodiments of the utility model will be described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the utility model can be more easily understood by those skilled in the art, so as to make a clearer definition of the protection scope of the utility model.

参阅图1和图2所示,本实用新型提供一种无门架式台车,包括上部模板1和台车架,上部模板1两端活动铰接有下部模板2,为了方便观察台车结构,图2侧视图删除上部模板1和下部模板2的结构,所述上部模板1下部固定安装有支撑框架梁17,支撑框架梁17固定安装在台车架上,以上固定连接方式可以为焊接或者螺栓连接,台车架顶部两端活动铰接有侧向支撑杆13,所述下部模板2两端均安装有平移顶推机构,所述侧向支撑杆13另一端与对应位置的平移顶推机构活动铰接,侧向支撑杆13中部活动铰接有侧向油缸10,侧向油缸10的活塞轴活动铰接在支撑框架两17下部,侧向油缸10对支撑框架梁2的整体支撑到位后,侧向支撑杆13将支撑框架梁2和下部模板2锁死,从而形成受力整体,保证了上部模板1和下部模板2的稳定,所述支撑框架梁17下部两端均活动铰接有尾部支撑杆14,尾部支撑杆14另一端与对应位置的下部模板2上端活动铰接,进一步提高上部模板1和下部模板2之间连接的稳定性,下部模板2下端与地面之间支撑有支地丝杆16,能够起到承托下部模板2的作用,避免其沉降。Referring to Fig. 1 and Fig. 2, the utility model provides a doorless trolley, which includes an upper formwork 1 and a trolley frame. The two ends of the upper formwork 1 are articulated with a lower formwork 2. In order to facilitate the observation of the structure of the trolley, Fig. 2 side view deletes the structure of the upper formwork 1 and the lower formwork 2, the lower part of the upper formwork 1 is fixedly installed with a support frame beam 17, and the support frame beam 17 is fixedly installed on the trolley frame, and the above fixed connection methods can be welding or bolts connection, the two ends of the top of the trolley frame are hinged with lateral support rods 13, and both ends of the lower formwork 2 are equipped with a translation push mechanism, and the other end of the lateral support rod 13 is movable with the corresponding position of the translation push mechanism. Hinged, the middle part of the lateral support rod 13 is hinged with a lateral oil cylinder 10, and the piston shaft of the lateral oil cylinder 10 is movably hinged at the lower part of the support frame two 17. After the overall support of the support frame beam 2 by the lateral oil cylinder 10 is in place, the lateral support The rod 13 locks the support frame beam 2 and the lower formwork 2, thereby forming a stressed whole, ensuring the stability of the upper formwork 1 and the lower formwork 2. Both ends of the lower part of the support frame beam 17 are hinged with tail support rods 14, The other end of the tail support rod 14 is movable hinged with the upper end of the lower formwork 2 at the corresponding position, further improving the stability of the connection between the upper formwork 1 and the lower formwork 2, and the ground screw 16 is supported between the lower end of the lower formwork 2 and the ground, which can It plays the role of supporting the lower template 2 to avoid its settlement.

本实施例中,所述台车架包括两道主横梁3,两道主横梁3之间固定安装有多个次横梁6,两道主横梁3下部两端安装有主立梁4,两个主立梁4底部通过次纵梁7固定连接,以上结构构成门架式结构,结构强度高,稳定性好,同时中部空间较大,满足通车要求,次纵梁7底部固定安装有顶升油缸9,通过顶升油缸9能够实现支撑框架梁17的升降,从而能够适应不同高度隧道的施工工作,也方便拆除上部模板1,In this embodiment, the trolley frame includes two main beams 3, a plurality of secondary beams 6 are fixedly installed between the two main beams 3, main vertical beams 4 are installed at both ends of the lower parts of the two main beams 3, two The bottom of the main vertical beam 4 is fixedly connected by the secondary longitudinal beam 7. The above structure constitutes a gantry structure with high structural strength and good stability. At the same time, the middle part has a large space to meet the requirements for traffic opening. The bottom of the secondary longitudinal beam 7 is fixedly installed with a jacking cylinder 9. The lifting of the supporting frame beam 17 can be realized through the jacking cylinder 9, so that it can adapt to the construction work of tunnels with different heights, and it is also convenient to remove the upper formwork 1,

本实施例中,为了加快下部模板2的拆除工作,所述平移顶推机构包括承托丝杆18和平移油缸11,所述承托丝杆18上端活动铰接在上部模板1底部,承托丝杆18下端与对应位置的侧向支撑杆13活动铰接,所述平移油缸11呈水平方向活动铰接安装在主横梁3上,平移油缸11的活塞轴与承托丝杆18侧面活动铰接,在下部模板2合模时,平移油缸11能够顶住承托丝杆18,使其保持竖直状,能够起到支撑上部模板1和下部模板2的作用;当需要脱模时,拆除尾部支撑杆14,然后收缩平移油缸11和侧向油缸10,能够使下部模板2进行脱模,提高了脱模的效率。In this embodiment, in order to speed up the dismantling of the lower template 2, the translation pushing mechanism includes a supporting screw 18 and a translation cylinder 11, the upper end of the supporting screw 18 is movably hinged at the bottom of the upper template 1, and the supporting screw 18 The lower end of the rod 18 is articulated with the lateral support rod 13 at the corresponding position. The translation cylinder 11 is articulated and installed on the main beam 3 in a horizontal direction. When the template 2 is clamped, the translation cylinder 11 can withstand the support screw 18 to keep it vertical, and can play a role in supporting the upper template 1 and the lower template 2; when demoulding is required, remove the tail support rod 14 , and then shrink the translational oil cylinder 11 and the lateral oil cylinder 10, the lower formwork 2 can be demolded, and the efficiency of demoulding is improved.

本实施例中,所述顶升油缸9下部安装有行走轮19,行走轮19类似于龙门吊的驱动轮结构,能够驱动台车架进行移动。In this embodiment, the lower part of the jacking cylinder 9 is equipped with a traveling wheel 19, which is similar to the driving wheel structure of a gantry crane and can drive the trolley frame to move.

本实施例中,所述下部模板2内侧壁固定安装有施工平台12,方便工作人员施工。In this embodiment, a construction platform 12 is fixedly installed on the inner side wall of the lower formwork 2, which is convenient for workers to construct.

本实施例中,为了进一步提高台车架的稳定性,所述主横梁3底部与相邻主立梁4之间固定安装有斜横梁8。In this embodiment, in order to further improve the stability of the trolley frame, a diagonal beam 8 is fixedly installed between the bottom of the main beam 3 and the adjacent main vertical beam 4 .

虽然结合附图描述了本实用新型的实施方式,但是专利所有者可以在所附权利要求的范围之内做出各种变形或修改,只要不超过本实用新型的权利要求所描述的保护范围,都应当在本实用新型的保护范围之内。Although the embodiment of the utility model has been described in conjunction with the accompanying drawings, the patent owner can make various deformations or modifications within the scope of the appended claims, as long as it does not exceed the protection scope described in the claims of the utility model, All should be within the protection scope of the present utility model.

Claims (6)

1.一种无门架式台车,包括上部模板和台车架,上部模板两端活动铰接有下部模板,其特征在于:所述上部模板下部固定安装有支撑框架梁,支撑框架梁固定安装在台车架上,台车架顶部两端活动铰接有侧向支撑杆,所述下部模板两端均安装有平移顶推机构,所述侧向支撑杆另一端与对应位置的平移顶推机构活动铰接,侧向支撑杆中部活动铰接有侧向油缸,侧向油缸的活塞轴活动铰接在支撑框架两下部,所述支撑框架梁下部两端均活动铰接有尾部支撑杆,尾部支撑杆另一端与对应位置的下部模板上端活动铰接,下部模板下端与地面之间支撑有支地丝杆。1. A gantry-free trolley, comprising an upper formwork and a trolley frame, the two ends of the upper formwork are articulated with a lower formwork, it is characterized in that: the lower part of the upper formwork is fixedly installed with a support frame beam, and the support frame beam is fixedly installed On the trolley frame, lateral support rods are articulated at both ends of the top of the trolley frame. Both ends of the lower formwork are equipped with translational pushing mechanisms. Actively hinged, the middle part of the lateral support rod is articulated with a lateral oil cylinder, and the piston shaft of the lateral oil cylinder is articulated at the two lower parts of the support frame. Both ends of the lower part of the support frame beam are articulated with a tail support rod. It is movable hinged with the upper end of the lower formwork at the corresponding position, and a ground screw is supported between the lower end of the lower formwork and the ground. 2.根据权利要求1所述的一种无门架式台车,其特征在于:所述台车架包括两道主横梁,两道主横梁之间固定安装有多个次横梁,两道主横梁下部两端安装有主立梁,两个主立梁底部通过次纵梁固定连接,次纵梁底部固定安装有顶升油缸。2. A gantry-less trolley according to claim 1, characterized in that: the trolley frame includes two main beams, a plurality of secondary beams are fixedly installed between the two main beams, and the two main beams Main vertical beams are installed at both ends of the lower part of the beam, and the bottoms of the two main vertical beams are fixedly connected by secondary longitudinal beams, and jacking oil cylinders are fixedly installed at the bottom of the secondary longitudinal beams. 3.根据权利要求2所述的一种无门架式台车,其特征在于:所述平移顶推机构包括承托丝杆和平移油缸,所述承托丝杆上端活动铰接在上部模板底部,承托丝杆下端与对应位置的侧向支撑杆活动铰接,所述平移油缸呈水平方向活动铰接安装在主横梁上,平移油缸的活塞轴与承托丝杆侧面活动铰接。3. A gantry-less trolley according to claim 2, characterized in that: the translation pushing mechanism includes a supporting screw and a translation cylinder, and the upper end of the supporting screw is articulated at the bottom of the upper formwork , the lower end of the supporting screw rod is articulated with the corresponding lateral support rod, the translation oil cylinder is articulated and installed on the main beam in the horizontal direction, and the piston shaft of the translation oil cylinder is articulated with the side of the supporting screw rod. 4.根据权利要求2所述的一种无门架式台车,其特征在于:所述顶升油缸下部安装有行走轮。4. A gantry-less trolley according to claim 2, characterized in that: the lower part of the jacking cylinder is equipped with traveling wheels. 5.根据权利要求1所述的一种无门架式台车,其特征在于:所述下部模板内侧壁固定安装有施工平台。5. A gantry-less trolley according to claim 1, characterized in that: a construction platform is fixedly installed on the inner wall of the lower formwork. 6.根据权利要求2所述的一种无门架式台车,其特征在于:所述主横梁底部与相邻主立梁之间固定安装有斜横梁。6. A gantry-less trolley according to claim 2, characterized in that: an oblique beam is fixedly installed between the bottom of the main beam and the adjacent main vertical beam.
CN202222199405.5U 2022-08-22 2022-08-22 Non-portal trolley Active CN217813509U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116357349A (en) * 2023-04-21 2023-06-30 陕西惠延机械有限公司 A self-hydraulic box-culvert tunnel formwork trolley without portal frame and its construction method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116357349A (en) * 2023-04-21 2023-06-30 陕西惠延机械有限公司 A self-hydraulic box-culvert tunnel formwork trolley without portal frame and its construction method

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