CN217809566U - A tempering device for bolt production - Google Patents
A tempering device for bolt production Download PDFInfo
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- CN217809566U CN217809566U CN202221149855.7U CN202221149855U CN217809566U CN 217809566 U CN217809566 U CN 217809566U CN 202221149855 U CN202221149855 U CN 202221149855U CN 217809566 U CN217809566 U CN 217809566U
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Abstract
Description
技术领域technical field
本实用新型涉及回火装置技术领域,具体的,涉及一种螺栓生产用回火装置。The utility model relates to the technical field of tempering devices, in particular to a tempering device for bolt production.
背景技术Background technique
回火是将淬火后的合金工件加热到适当温度,保温若干时间,然后缓慢或快速冷却。一般用于减小或消除淬火钢件中的内应力,或者降低其硬度和强度,以提高其延性或韧性。淬火后的工件应及时回火,通过淬火和回火的相配合,才可以获得所需的力学性能。Tempering is to heat the quenched alloy workpiece to an appropriate temperature, hold it for a certain period of time, and then cool it slowly or quickly. It is generally used to reduce or eliminate the internal stress in quenched steel parts, or reduce its hardness and strength to improve its ductility or toughness. The quenched workpiece should be tempered in time, and the required mechanical properties can only be obtained through the cooperation of quenching and tempering.
但是现有的螺栓在生产回火处理过程中还有一些不足之处,在进行回火处理时,螺栓经常会堆叠在一起,导致单个螺栓受热不均匀,有可能会影响其强度和硬度,提高了产品不良率。However, the existing bolts still have some deficiencies in the production and tempering process. During the tempering process, the bolts are often stacked together, resulting in uneven heating of a single bolt, which may affect its strength and hardness, and improve Product defective rate.
为此我们提出一种螺栓生产用回火装置。For this reason we propose a kind of bolt production tempering device.
实用新型内容Utility model content
本实用新型提出一种螺栓生产用回火装置,解决了相关技术中进行回火处理时,螺栓经常会堆叠在一起,导致螺栓受热不均匀,有可能会影响其强度和硬度,提高了产品不良率的问题。The utility model proposes a tempering device for bolt production, which solves the problem that bolts are often stacked together during tempering treatment in the related art, resulting in uneven heating of the bolts, which may affect their strength and hardness, and improve product failure. rate problem.
本实用新型的技术方案如下:包括支撑架和回火组件,所述支撑架的上方活动安装有外壳体,所述外壳体的外表面中间位置处设置有齿轮圈,所述齿轮圈的上下两端的左右两侧位于外壳体上固定安装有密封件,所述外壳体的内部设置有内腔,所述内腔中设置有回火组件,所述外壳体的下方位于支撑架上固定安装有电机,所述电机与外部电源电性连接。The technical scheme of the utility model is as follows: including a support frame and a tempering assembly, an outer shell is movably installed above the support frame, a gear ring is arranged at the middle position of the outer surface of the outer shell, and the upper and lower sides of the gear ring The left and right sides of the end are fixedly installed with seals on the outer shell, the inner cavity of the outer shell is provided with a tempering assembly, and the lower part of the outer shell is fixedly installed with a motor on the support frame. , the motor is electrically connected to an external power supply.
其中,所述回火组件包括底盘和回火管,所述底盘固定安装在回火组件的底端,所述底盘上均匀分布安装有回火管,所述回火管为空心圆柱体结构。Wherein, the tempering assembly includes a chassis and a tempering pipe, the chassis is fixedly installed at the bottom of the tempering assembly, the tempering pipes are evenly distributed on the chassis, and the tempering pipe is a hollow cylinder structure.
其中,所述回火管共设置有若干组,所述底盘为圆柱体结构,所述底盘的中心位置处回火管最长,由所述底盘中心往四周回火管的长度依次降低。Wherein, there are several sets of tempering tubes, the chassis is a cylindrical structure, the tempering tube is the longest at the center of the chassis, and the length of the tempering tubes decreases from the center of the chassis to the surroundings.
其中,所述回火管的右端开设有管头,所述管头的右侧设置有管盖,所述管头的直径略小于回火管的直径,所述管盖与回火管的直径相等,所述回火管的直径略大于螺栓最宽处直径。Wherein, the right end of the tempering pipe is provided with a pipe head, the right side of the pipe head is provided with a pipe cover, the diameter of the pipe head is slightly smaller than the diameter of the tempering pipe, and the diameter of the pipe cover and the tempering pipe equal, the diameter of the tempering tube is slightly larger than the diameter of the bolt at its widest point.
其中,所述回火管的顶端下方固定安装有合页,所述管盖与回火管之间通过合页转动连接,所述管盖与管头之间通过卡合固定连接。Wherein, a hinge is fixedly installed under the top of the tempering tube, the tube cover and the tempering tube are connected by hinge rotation, and the tube cover and the tube head are fixedly connected by snap-fitting.
其中,所述回火管的外壁上均匀开设有网孔,所述网孔贯穿于回火管的外壁,所述网孔的直径远小于螺栓的直径。Wherein, the outer wall of the tempering pipe is uniformly provided with mesh holes, the mesh holes run through the outer wall of the tempering pipe, and the diameter of the mesh holes is much smaller than the diameter of the bolt.
其中,所述外壳体与电机之间通过齿轮圈转动连接。Wherein, the outer casing and the motor are rotationally connected through a gear ring.
本实用新型的有益效果为:The beneficial effects of the utility model are:
1、本实用新型中通过设置有回火组件,可以将需要回火的螺栓均匀放置在回火管内,因为回火管均匀分布在回火组件的底盘上,而且回火管的直接刚好略大于螺栓最宽处的直径,所以可以有效防止螺栓的堆叠,使得螺栓回火受热更加均匀,并且电机可以通过齿轮圈带动外壳体均匀转动,进一步提高回火的均匀性,从而提高了产品生产加工的质量。1. In the utility model, by setting the tempering assembly, the bolts that need to be tempered can be evenly placed in the tempering pipe, because the tempering pipe is evenly distributed on the chassis of the tempering assembly, and the directness of the tempering pipe is just slightly larger than The diameter of the widest part of the bolt can effectively prevent the stacking of the bolts, making the bolts tempered and heated more evenly, and the motor can drive the outer shell to rotate evenly through the gear ring, further improving the uniformity of the tempering, thereby improving the production and processing efficiency of the product quality.
2、在回火管均匀开设有贯穿的网孔结构,可以保证螺栓回火过程中保持良好的透气性,并且为了防止螺栓卡在回火管内,网孔的直径远小于螺栓的直径,并且防止在旋转过程中,螺栓掉落下来,在回火管顶端设置有管盖,使得使用简单、安全和方便。2. There is a uniform mesh structure in the tempering tube, which can ensure good air permeability during the tempering process of the bolts, and in order to prevent the bolts from being stuck in the tempering tube, the diameter of the mesh is much smaller than the diameter of the bolts, and prevents During the rotation, the bolts fall down, and a cap is set on the top of the tempering tube, which makes the use simple, safe and convenient.
附图说明Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
图1为本实用新型主体结构示意图;Fig. 1 is a schematic diagram of the main structure of the utility model;
图2为本实用新型回火组件结构示意图;Fig. 2 is the structural representation of tempering assembly of the present utility model;
图3为本实用新型回火管结构示意图;Fig. 3 is the structure schematic diagram of tempering tube of the present utility model;
图4为本实用新型图3A处放大结构示意图;Fig. 4 is a schematic diagram of the enlarged structure of Fig. 3A of the utility model;
图5为本实用新型管盖连接结构示意图;Fig. 5 is a schematic diagram of the connection structure of the pipe cover of the present invention;
图中:1、支撑架;2、外壳体;3、密封件;4、齿轮圈;5、回火组件;6、内腔;7、电机;8、底盘;9、回火管;10、管盖;11、合页;12、管头;13、网孔。In the figure: 1. Support frame; 2. Outer shell; 3. Seal; 4. Gear ring; 5. Tempering assembly; 6. Inner cavity; 7. Motor; 8. Chassis; 9. Tempering tube; 10. Tube cover; 11, hinge; 12, tube head; 13, mesh.
具体实施方式Detailed ways
下面将结合本实用新型实施例,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都涉及本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts all involve the scope of protection of the present utility model.
实施例1Example 1
如图1~图2所示,本实施例提出了包括支撑架1和回火组件5,支撑架1的上方活动安装有外壳体2,可以保证外壳体2在支撑架1上进行转动,外壳体2的外表面中间位置处设置有齿轮圈4,齿轮圈4的上下两端的左右两侧位于外壳体2上固定安装有密封件3,可以保证回火过程中设备的密封性,外壳体2的内部设置有内腔6,内腔6中设置有回火组件5,外壳体2的下方位于支撑架1上固定安装有电机7,电机7与外部电源电性连接;回火组件5包括底盘8和回火管9,底盘8固定安装在回火组件5的底端,底盘8上均匀分布安装有回火管9,回火管9为空心圆柱体结构;可以将螺栓放置到回火管9中进行回火处理,回火管9共设置有若干组,底盘8为圆柱体结构,底盘8的中心位置处回火管9最长,由底盘8中心往四周回火管9的长度依次降低,为了贴合外壳体2的设置,每根回火管9的顶端都尽可能的接近到外壳体2的内壁。As shown in Figures 1 to 2, this embodiment proposes to include a
本实施例中,通过回火组件5的设置,可以将需要回火的螺栓均匀放置在回火管9内,因为回火管9均匀分布在回火组件5的底盘8上,而且回火管9的直接刚好略大于螺栓最宽处的直径,所以可以有效防止螺栓的堆叠,使得螺栓回火受热更加均匀,并且电机7可以通过齿轮圈4带动外壳体2均匀转动,进一步提高回火的均匀性,从而提高了产品生产加工的质量。In this embodiment, through the setting of the
实施例2Example 2
如图3~图5所示,基于与上述实施例1相同的构思,本实施例还提出了回火管9的右端开设有管头12,管头12的右侧设置有管盖10,管头12的直径略小于回火管9的直径,管盖10与回火管9的直径相等,回火管9的直径略大于螺栓最宽处直径;回火管9的顶端下方固定安装有合页11,管盖10与回火管9之间通过合页11转动连接,管盖10与管头12之间通过卡合固定连接。As shown in Figures 3 to 5, based on the same idea as the above-mentioned
本实施例中,为了保证在螺栓在回火管9中饭旋转时,防止螺栓掉落下来,在回火管9顶端设置有管盖10,管盖10与回火管9通过合页11转动调节,并且为了保证正常工作合页11的旋转角度为100度,保证管盖10与管头12可以正常卡合,从而使得使用简单、安全和方便。In this embodiment, in order to prevent the bolt from falling down when the bolt rotates in the
其中如图5所示,回火管9的外壁上均匀开设有网孔13,网孔13贯穿于回火管9的外壁,网孔13的直径远小于螺栓的直径,在回火管9上均匀开设有贯穿的网孔13结构,可以保证螺栓回火过程中保持良好的透气性,并且为了防止螺栓卡在回火管9内,网孔13的直径远小于螺栓的直径。Wherein as shown in Figure 5, on the outer wall of
其中如图1所示,外壳体2与电机7之间通过齿轮圈4转动连接,可以提高回火装置对螺栓回火的均匀性。Wherein, as shown in FIG. 1 , the
本实用新型的工作原理:打开外壳体2,将需要回火的螺栓依次均匀放置到回火组件5的回火管9中,当一根回火管9放满后,通过合页11转动管盖10将管头12封闭,直到将所有的回火管9装满,然后通过密封件3进行密封,打开电源进行回火,同时打开电机7,电机7的输出端与齿轮连接,齿轮转动带动齿轮圈4,从而带动外壳体2在支撑架1上转动,回火结束后,关闭电源,冷却过后,通过解开密封件3,通过合页11转动管盖10将管头12打开,取出螺栓即可。The working principle of the utility model: open the
以上仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the utility model, and are not intended to limit the utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the utility model shall be included in the utility model. within the scope of the new protection.
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CN202221149855.7U CN217809566U (en) | 2022-05-13 | 2022-05-13 | A tempering device for bolt production |
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Granted publication date: 20221115 |