CN217806675U - A garbage classification collection and removal system based on pneumatic conveying - Google Patents
A garbage classification collection and removal system based on pneumatic conveying Download PDFInfo
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Abstract
一种基于气力输送的垃圾分类收集清运系统,主要包括垃圾清运车、垃圾桶、气力输送系统。气力输送系统主要包括离心风机、离心风机与垃圾储存箱和垃圾桶之间连接的各类管道。离心风机工作形成负压,通过气力输送系统将不同类的垃圾从垃圾桶内吸拾并输送至相应的垃圾储存箱内。高压水冲洗装置可定期将垃圾桶清洁干净。该系统具有无接触式清运、分类式收集及高效的清洁运输功能。
A garbage sorting collection and removal system based on pneumatic conveying mainly includes a garbage removal vehicle, a garbage bin, and a pneumatic conveying system. The pneumatic conveying system mainly includes centrifugal fans, various pipes connected between centrifugal fans and garbage storage boxes and garbage cans. The centrifugal fan works to form a negative pressure, and the different types of garbage are picked up from the garbage can and transported to the corresponding garbage storage box through the pneumatic conveying system. The high-pressure water flushing device can regularly clean the trash can. The system has the functions of non-contact clearing, classified collection and efficient clean transportation.
Description
技术领域technical field
本实用新型涉及一种垃圾分类收集清运车辆,用于分类收集、清理和运输垃圾,属于城市环卫技术领域。The utility model relates to a vehicle for classified collection and transportation of garbage, which is used for classified collection, cleaning and transportation of garbage, and belongs to the technical field of urban environmental sanitation.
背景技术Background technique
在我国城市生活垃圾中,存在很多可回收利用的资源,合理回收和使用城市垃圾,能创造出更大价值,对于资源利用与环境保护有着深远意义。垃圾分类回收主要按以下四类区分:可回收物、有害垃圾、厨余垃圾和其他垃圾。但我国目前垃圾分类处理的机制并不完善,环卫系统在垃圾分类配套设施、运行管理上脱节。主要存在以下问题:(一)虽然国家大力倡导垃圾分类投放,但是在垃圾车转运、回收过程中多是混合收集,一方面让垃圾分类成为“空谈”,另一方面使得有用垃圾的利用率较低,这是对资源的一种浪费;(二)城市道路上使用的垃圾桶多采用分体式,分体式垃圾桶的外壳与内筒存在一定间隙,垃圾易投放至筒外;(三)城市道路和公园、校园内的垃圾回收过程主要依靠人工清理,劳动强度大、效率低,且在垃圾倾倒过程中存在垃圾散落的现象;(四)垃圾桶内部的顽固污渍难清洗彻底,滋生细菌且易腐蚀损坏垃圾桶。针对上述问题,本专利设计一款基于气力输送技术的垃圾清运车及垃圾桶,旨在解决传统垃圾桶分体式结构的不足,以及车辆转运过程中垃圾未分类处理、人工清理劳动强度大、效率低、垃圾桶内污渍残留等问题。同时,无接触方式实现垃圾的回收和转运,大大降低了人员感染疾病的概率。In my country's municipal solid waste, there are many recyclable resources. Reasonable recycling and use of municipal waste can create greater value, which has far-reaching significance for resource utilization and environmental protection. Garbage classification and recycling are mainly divided into the following four categories: recyclables, hazardous waste, kitchen waste and other waste. However, my country's current garbage sorting mechanism is not perfect, and the sanitation system is out of touch in terms of garbage sorting facilities and operation management. The main problems are as follows: (1) Although the state vigorously advocates garbage sorting, most of them are mixed in the process of garbage truck transfer and recycling. On the one hand, garbage sorting becomes "empty talk", on the other hand, the utilization rate of useful garbage is low. Low, which is a waste of resources; (2) The trash cans used on urban roads are mostly split, and there is a certain gap between the outer shell and the inner tube of the split trash can, and the garbage is easy to be thrown out of the tube; (3) Urban The garbage collection process in roads, parks, and campuses mainly relies on manual cleaning, which is labor-intensive and inefficient, and garbage is scattered during the garbage dumping process; (4) The stubborn stains inside the garbage cans are difficult to clean thoroughly, which breeds bacteria and Corrosion damages the trash can easily. In response to the above problems, this patent designs a garbage removal vehicle and garbage can based on pneumatic conveying technology, which aims to solve the shortcomings of the traditional garbage can split structure, as well as the unsorted treatment of garbage during the vehicle transfer process, and the labor intensity of manual cleaning. Problems such as low efficiency and residual stains in the trash can. At the same time, the non-contact method realizes the recycling and transshipment of garbage, which greatly reduces the probability of personnel being infected with diseases.
发明内容Contents of the invention
本实用新型提供一种基于气力输送的垃圾分类收集清运系统,主要包括垃圾桶、垃圾清运车、气力输送系统;垃圾清运车主要包括司机室、控制系统、动力系统、车厢、底盘,车厢内安装若干个垃圾储存箱,高压水冲洗装置、离心风机,布置气力输送系统的各类管道。气力输送系统包括离心风机、吸气管道、吸气软管、抽气管道、排气管、吹气管道、吹气软管。离心风机抽风,在垃圾储存箱和吸气管道、吸气软管内形成负压,通过气力输送将分类投放垃圾桶内的垃圾输送至相应的垃圾储存箱中,垃圾经重力沉降后与气体分离。气体被吸入离心风机后排出,排出气体经气体调节阀后分流为两部分,一部分经过滤的气体直接排放于大气中,另一部分气体进入吹气管道,用于向垃圾桶四周壁面吹风,可提高黏附垃圾的清除效果。该系统具有无接触式清运、分类式收集及高效的清洁运输功能。The utility model provides a garbage classification collection and transportation system based on pneumatic transportation, which mainly includes a garbage can, a garbage removal vehicle, and a pneumatic transportation system; the garbage removal vehicle mainly includes a driver's cab, a control system, a power system, a compartment, and a chassis. Several garbage storage boxes, high-pressure water washing devices, centrifugal fans, and various pipelines of the pneumatic conveying system are installed in the carriage. The pneumatic conveying system includes a centrifugal fan, a suction pipe, a suction hose, a suction pipe, an exhaust pipe, an air blow pipe, and an air blow hose. The centrifugal fan draws air, forming a negative pressure in the garbage storage box, suction pipe, and suction hose, and transports the garbage sorted into the garbage bin to the corresponding garbage storage box through pneumatic conveying, and the garbage is separated from the gas after gravity settlement . The gas is sucked into the centrifugal fan and then discharged. The exhaust gas is divided into two parts by the gas regulating valve. One part of the filtered gas is directly discharged into the atmosphere, and the other part of the gas enters the blowing pipe for blowing to the walls around the trash can, which can improve The removal effect of sticky garbage. The system has the functions of non-contact clearing, classified collection and efficient clean transportation.
优选的是,吸气管道一端与吸气软管相连,另一端与垃圾储存箱的吸气口连接;所述抽气管道一端与离心风机连接,另一端形成若干支路与垃圾储存箱的抽气口连接;所述离心风机的排风口与排气管连接,风机排出的气体通过排气管内安装的气体调节阀控制,使一部分排风进入吹气管道和吹气软管。Preferably, one end of the suction pipe is connected to the suction hose, and the other end is connected to the suction port of the garbage storage box; The gas port is connected; the exhaust port of the centrifugal fan is connected to the exhaust pipe, and the gas discharged by the fan is controlled by the gas regulating valve installed in the exhaust pipe, so that a part of the exhaust air enters the blowing pipe and the blowing hose.
优选的是,高压水冲洗装置主要包括水箱、出水管和软水管。水箱上安装增压设备形成高压水,通过出水管分流后连接软水管,定期对垃圾桶内壁进行冲洗。Preferably, the high-pressure water flushing device mainly includes a water tank, a water outlet pipe and a soft water pipe. A pressurization device is installed on the water tank to form high-pressure water, which is diverted through the outlet pipe and then connected to a soft water pipe to regularly flush the inner wall of the trash can.
优选的是,司机室内设置离心风机、水箱、上电动推杆和下电动推杆的控制系统。Preferably, a control system for a centrifugal fan, a water tank, an upper electric push rod and a lower electric push rod is arranged in the cab.
优选的是,垃圾储存箱的顶板上安装隔板,有助于垃圾沉降分离;底板有一定倾角,使垃圾沉积在底部靠箱门一侧,便于后期清除箱内垃圾;垃圾储存箱上端的一侧开设吸气口,另一侧开设抽气口;抽气口上安装网罩,防止吸风气流挟带的部分小颗粒垃圾进入抽气管道造成堵塞或损坏离心风机。Preferably, a partition is installed on the top plate of the garbage storage box, which is helpful for the settlement and separation of garbage; the bottom plate has a certain inclination angle, so that the garbage is deposited on the bottom side near the door, so that the garbage in the box can be removed later; The suction port is set on one side, and the suction port is set on the other side; a net cover is installed on the suction port to prevent some small particles carried by the suction air from entering the suction pipe and causing blockage or damage to the centrifugal fan.
优选的是,垃圾桶上方开口,用于投放垃圾、伸入吹气软管和软水管;垃圾桶下端开设垃圾吸出口,其上安装活动门。Preferably, the top of the garbage can is opened for putting in garbage, and the blowing hose and the soft water pipe are stretched into; the lower end of the garbage can is provided with a garbage suction outlet, and a dodge door is installed on it.
优选的是,活动门常闭,通过电动杆的推动控制活动门的开闭状态。当垃圾清运车行驶至垃圾桶旁,工作准备就绪时驾驶员在司机室内遥控操作电动杆使活动门开启,驾驶人员无需下车。Preferably, the movable door is normally closed, and the opening and closing state of the movable door is controlled by pushing the electric rod. When the garbage removal vehicle drives to the side of the garbage can and is ready for work, the driver remotely operates the electric lever in the cab to open the movable door, and the driver does not need to get off the vehicle.
优选的是,在垃圾桶的活动门与垃圾之间设置隔层。Preferably, an interlayer is provided between the movable door of the trash can and the trash.
优选的是,吹气软管和软水管端口各设吹嘴和喷头,向垃圾桶的内壁吹气、喷水。Preferably, the ports of the air blowing hose and the soft water pipe are respectively provided with blowing nozzles and spray nozzles to blow air and spray water to the inner wall of the trash can.
优选的是,垃圾桶共四个,分别收集可回收垃圾、有害垃圾、厨余垃圾和其他垃圾。垃圾储存箱共四个,安装摆放顺序与垃圾桶对应,可将垃圾分类储存、收集和运输。Preferably, there are four garbage bins, which collect recyclable garbage, harmful garbage, kitchen waste and other garbage respectively. There are four garbage storage boxes in total, and the order of installation and placement corresponds to that of the garbage cans, which can store, collect and transport garbage in categories.
优选的是,离心风机的排气管内设有气体过滤网,气体经过滤后再排到空气中,避免造成空气污染。Preferably, a gas filter is arranged in the exhaust pipe of the centrifugal fan, and the gas is discharged into the air after being filtered to avoid air pollution.
优选的是,吹气软管和吸气软管使用耐高温耐腐蚀的波纹管,在上电动推杆和下电动推杆的作用下可伸缩对准工作位置。Preferably, the blowing hose and the suction hose use high-temperature and corrosion-resistant bellows, which can be stretched and aligned to the working position under the action of the upper electric push rod and the lower electric push rod.
优选的是,车厢内壁安装消音棉,消除离心风机工作时产生的噪音。Preferably, sound-absorbing cotton is installed on the inner wall of the compartment to eliminate the noise generated when the centrifugal fan works.
优选的是,垃圾桶顶部安装太阳能板,可为电动杆提供电力。Preferably, a solar panel is installed on the top of the trash can to provide power to the electric pole.
更多操作对于本领域普通技术人员而言都是已知的,不再赘述。More operations are known to those skilled in the art and will not be repeated here.
本专利所提供的一种基于气力输送的垃圾分类收集清运系统技术方案包括上述各部分的任意组合,上述各部分组件的简单变化或组合仍为本发明的保护范围。The technical solution of a garbage sorting, collection and transportation system based on pneumatic conveying provided by this patent includes any combination of the above-mentioned parts, and the simple changes or combinations of the above-mentioned parts and components are still within the protection scope of the present invention.
本专利提供的一种基于气力输送的垃圾分类收集清运系统,解决了以下问题:(1)与分类垃圾桶对应的垃圾储存箱可有效地解决垃圾在收集转运过程中混装混收问题;(2)一体式垃圾桶解决了分体式垃圾桶筒投放不到位、垃圾落入间隙中清理不到位的问题;(3)利用气力输送技术实现了无接触式清运,解决了传统人工清运方式时间长、效率低、人工强度大等问题,在提高工作效率的同时减少人员感染的风险;(4)高压水冲洗可有效处理垃圾桶内部的油渍污渍。This patent provides a garbage sorting collection and transportation system based on pneumatic conveying, which solves the following problems: (1) The garbage storage box corresponding to the sorting garbage bin can effectively solve the problem of mixed loading and collection of garbage during the collection and transfer process; (2) The integrated garbage can solves the problems of the split garbage can not being put in place and the garbage falling into the gap is not cleaned properly; (3) The use of pneumatic conveying technology realizes non-contact cleaning and transportation, which solves the problem of traditional manual cleaning and transportation The method takes a long time, low efficiency, and labor-intensive problems, which can reduce the risk of personnel infection while improving work efficiency; (4) High-pressure water flushing can effectively deal with oil stains inside the trash can.
附图说明Description of drawings
图1为一种基于气力输送的垃圾分类收集清运系统优选实施例1.1的结构示意图;Fig. 1 is a schematic structural view of a preferred embodiment 1.1 of a garbage classification collection and removal system based on pneumatic conveying;
图2为实施例1.1的垃圾清运车和气力输送系统的结构示意图;Fig. 2 is the structural representation of the garbage removal vehicle and pneumatic conveying system of embodiment 1.1;
图3为一种基于气力输送的垃圾分类收集清运系统优选实施例1.2的结构示意图;Fig. 3 is a schematic structural diagram of a preferred embodiment 1.2 of a garbage classification collection and removal system based on pneumatic conveying;
图4为实施例1.2的垃圾储存箱的结构示意图;Fig. 4 is the structural representation of the garbage storage box of embodiment 1.2;
图5为实施例1.1的垃圾桶的内部结构示意图;Fig. 5 is a schematic diagram of the internal structure of the trash can of embodiment 1.1;
图6为实施例1.1的垃圾桶的另一内部结构示意图;Fig. 6 is another schematic diagram of the internal structure of the trash can of embodiment 1.1;
图7为实施例1.1的气力输送原理示意图;Fig. 7 is the schematic diagram of the pneumatic conveying principle of embodiment 1.1;
图1至图7中数字标记分别表示:The numerals in Figures 1 to 7 indicate respectively:
101—垃圾桶;102—垃圾清运车;103—离心风机;104—垃圾储存箱;105—水箱;201—车厢外壳门;202—车厢门栓;101—garbage bin; 102—garbage removal vehicle; 103—centrifugal fan; 104—garbage storage tank; 105—water tank; 201—carriage shell door; 202—car door bolt;
11—抽气管道;12—排气管;13—吹气管道;14—气体过滤网;15—出水管;16—吸气管道;17—吸气软管;18—吹气软管;19—软水管;20—喷头;21—吹嘴;22—下电动推杆;23—上电动推杆;31—太阳能板;32—隔层;33—垃圾吸出口;34—活动门;35—电动杆;41—吸气口;42—隔板;43—网罩;44—抽气口;45—垃圾储存箱门;46—底板。11—exhaust pipe; 12—exhaust pipe; 13—blowing pipe; 14—gas filter; 15—water outlet pipe; 16—suction pipe; 17—suction hose; 18—blowing hose; 19 —soft water pipe; 20—nozzle head; 21—blow nozzle; 22—lower electric push rod; 23—upper electric push rod; 31—solar panel; 32—compartment; 33—garbage suction outlet; Electric rod; 41—air suction port; 42—partition plate; 43—net cover; 44—air suction port; 45—garbage storage box door; 46—bottom plate.
具体实施方式Detailed ways
为了更好地理解本实用新型,下面结合附图所示实施例,对本实用新型作进一步说明。In order to better understand the utility model, the utility model will be further described below in conjunction with the embodiments shown in the accompanying drawings.
实施例1.1:一种基于气力输送的垃圾分类收集清运系统,如图1所示,垃圾储存箱(104)、离心风机(103)和水箱(105)安装在垃圾清运车(102)的车厢内。垃圾储存箱(104)安装顺序与道路旁摆设的分类投放的垃圾桶(101)一一对应。驾驶垃圾清运车(102)停靠在垃圾桶(101)旁,准备对垃圾进行分类吸拾收集。Embodiment 1.1: A garbage classification collection and transportation system based on pneumatic conveying, as shown in Figure 1, the garbage storage box (104), the centrifugal fan (103) and the water tank (105) are installed on the side of the garbage removal vehicle (102) Inside the compartment. The installation sequence of the garbage storage box (104) is in one-to-one correspondence with the garbage bins (101) of the sorting placement arranged by the roadside. Drive the garbage truck (102) to stop next to the garbage bin (101), ready to sort and pick up the garbage.
在本实施例中,如图2所示,离心风机(103)与垃圾储存箱(104)通过抽气管道(11)连接,吸气管道(16)一端与吸气软管(17)相连,另一端与垃圾储存箱(104)的吸气口(41)连接;离心风机(103)的排风口与排气管(12)连接,经离心风机(103)排出的部分气体进入吹气管道(13)和吹气软管(18)。水箱(105)的水通过出水管(15)和软水管(19)排出。In the present embodiment, as shown in Figure 2, the centrifugal fan (103) is connected with the garbage storage box (104) through the air suction pipe (11), and one end of the air suction pipe (16) is connected with the suction hose (17). The other end is connected to the suction port (41) of the garbage storage box (104); the air outlet of the centrifugal fan (103) is connected to the exhaust pipe (12), and part of the gas discharged by the centrifugal fan (103) enters the blowing pipe (13) and blower hose (18). The water of water tank (105) is discharged by outlet pipe (15) and soft water pipe (19).
下电动推杆(22)伸出,使吸气软管(17)对准垃圾桶(101)的垃圾吸出口(33);软水管(19)与吹气软管(18)绑扎连接在一起,上电动推杆(23)伸出,将软水管(19)与吹气软管(18)一起伸入垃圾桶(101)上方开口,有必要时或者定期开启水箱(105),通过增压设备形成高压水可清洁垃圾桶(101)内壁的顽渍。Extend the lower electric push rod (22) so that the suction hose (17) is aligned with the garbage suction outlet (33) of the trash can (101); the soft water pipe (19) and the blowing hose (18) are tied together , the upper electric push rod (23) is stretched out, and the flexible water pipe (19) and the blowing hose (18) are stretched into the upper opening of the garbage can (101). The high-pressure water formed by the equipment can clean stubborn stains on the inner wall of the trash can (101).
在本实施例中,如图7所示气力输送原理示意图,启动离心风机(103),在负压作用下吸风气流通过抽气管道(11)、垃圾储存箱(104)、吸气管道(16)和吸气软管(17),将垃圾桶(101)内的垃圾吸拾干净。吹风气流通过吹气管道(13)和吹气软管(18)将垃圾桶(101)内壁上黏附的垃圾吹落,气体在气力输送系统内循环流动。In the present embodiment, as shown in Fig. 7, the schematic diagram of the principle of pneumatic conveying, the centrifugal fan (103) is started, and the suction air flow passes through the suction pipe (11), the garbage storage box (104), the suction pipe ( 16) and suction hose (17), the rubbish in the dustbin (101) is sucked up clean. The blowing airflow blows off the garbage adhering to the inner wall of the trash can (101) through the blowing pipe (13) and the blowing hose (18), and the gas circulates in the pneumatic conveying system.
在本实施例中,如图5和图6所示,吸气软管(17)对准垃圾桶(101)的垃圾吸出口(33)后,遥控电动杆(35)开启活动门(34),垃圾方可吸入管道。In this embodiment, as shown in Figure 5 and Figure 6, after the suction hose (17) is aligned with the garbage suction outlet (33) of the trash can (101), the remote control electric lever (35) opens the movable door (34) , Garbage can be sucked into the pipe.
垃圾储存箱(104)内部结构参见图4,垃圾储存箱(104)的顶板上安装隔板(42),有助于垃圾进入垃圾储存箱(104)后在重力和隔板(42)的阻挡作用下快速沉降,与吸风气流分离;底板(46)倾斜使垃圾沉积在底部靠箱门(45)一侧,便于清除箱内垃圾;垃圾储存箱(104)上端的一侧开设吸气口(41),吸气口(41)与吸气管道(16)相连;垃圾储存箱(104)上端的另一侧开设抽气口(44),抽气口(44)与抽气管道(11)相连;抽气口(44)上安装网罩(43),防止吸风气流挟带的部分小颗粒垃圾进入抽气管道(11)造成堵塞或损坏离心风机(103)。Referring to Fig. 4 for the internal structure of the garbage storage box (104), a dividing plate (42) is installed on the top plate of the garbage storage box (104), which helps to prevent the garbage from entering the garbage storage box (104) under gravity and the blocking of the dividing plate (42). Rapid settlement under the action, separated from the suction air flow; the bottom plate (46) is inclined so that the garbage is deposited on the bottom side near the box door (45), which is convenient for removing the garbage in the box; the upper side of the garbage storage box (104) has an air suction port (41), the suction port (41) is connected with the suction pipe (16); the other side of the upper end of the garbage storage box (104) is provided with a suction port (44), and the suction port (44) is connected with the suction pipe (11) Install net cover (43) on the air suction port (44), prevent the part small particle garbage that suction air flow entrains from entering air suction pipeline (11) and cause blockage or damage centrifugal fan (103).
实施例1.2:一种基于气力输送的垃圾分类收集清运系统,如图3和图4所示,垃圾清理完毕后,驾驶车辆运送垃圾至回收处理站,打开车厢门栓(202),放下车厢外壳门(201),打开垃圾储存箱门(45),清除箱内垃圾。Embodiment 1.2: A garbage classification collection and removal system based on pneumatic conveying, as shown in Figure 3 and Figure 4, after the garbage is cleaned up, drive the vehicle to transport the garbage to the recycling station, open the door bolt (202) of the carriage, and put down the carriage The shell door (201) opens the garbage storage box door (45) to remove the garbage in the box.
上述实施例所述一种基于气力输送的垃圾分类收集清运系统具有无接触式清运、分类式收集及高效的清洁运输功能和显著优点。The pneumatic conveying-based garbage classification collection and removal system described in the above embodiments has the functions of non-contact removal, classification collection, and efficient cleaning and transportation, and has significant advantages.
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| CN115027851B (en) * | 2022-07-01 | 2025-12-12 | 湖南工业大学 | A waste sorting, collection, and transportation system based on pneumatic conveying |
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