CN217805417U - Pipe film coating machine - Google Patents
Pipe film coating machine Download PDFInfo
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- CN217805417U CN217805417U CN202221930314.8U CN202221930314U CN217805417U CN 217805417 U CN217805417 U CN 217805417U CN 202221930314 U CN202221930314 U CN 202221930314U CN 217805417 U CN217805417 U CN 217805417U
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- 239000007888 film coating Substances 0.000 title 1
- 238000009501 film coating Methods 0.000 title 1
- 239000011248 coating agent Substances 0.000 claims abstract description 32
- 238000000576 coating method Methods 0.000 claims abstract description 32
- 238000009434 installation Methods 0.000 claims abstract description 24
- 239000003638 chemical reducing agent Substances 0.000 claims description 18
- 239000000872 buffer Substances 0.000 claims description 10
- 230000002093 peripheral effect Effects 0.000 claims description 4
- 238000004804 winding Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 2
- 238000005096 rolling process Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 9
- 238000010586 diagram Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本申请涉及管材包膜设备的领域,尤其是涉及一种管材包膜机。The present application relates to the field of pipe coating equipment, in particular to a pipe coating machine.
背景技术Background technique
随着机械制造业的发展越来越迅速,各种机械设备及各种钢材零件的使用也越来越广泛,尤其对于各种管材,在实际的生产使用过程中占据着极其重要的作用。With the rapid development of the machinery manufacturing industry, various mechanical equipment and various steel parts are used more and more widely, especially for various pipes, which play an extremely important role in the actual production and use process.
目前,管材在加工完成之后,需要在其外表面缠绕一层薄膜,以便于保存或运输。现有技术中,一般是人工将薄膜在管材外表面一圈一圈的进行缠绕,操作费时费力,导致包膜效率较低,因此需要改进。At present, after the pipe is processed, it needs to wrap a layer of film on its outer surface to facilitate storage or transportation. In the prior art, the film is generally manually wound round by round on the outer surface of the pipe, which is time-consuming and labor-intensive, resulting in low coating efficiency, and thus needs to be improved.
实用新型内容Utility model content
为了提高管材的包膜效率,本申请提供一种管材包膜机。In order to improve the coating efficiency of pipes, the application provides a pipe coating machine.
本申请提供的一种管材包膜机采用如下的技术方案:A kind of pipe coating machine provided by the application adopts the following technical scheme:
一种管材包膜机,包括机架,所述机架位于长度方向的两端分别转动连接有第一固定盘和第二固定盘,所述第一固定盘与第二固定盘的转动轴线与机架长度方向平行,所述机架上沿自身长度方向设置有安装杆,所述安装杆上活动套设有用于收卷薄膜的套筒,所述机架上设置有驱动第一固定盘转动的驱动组件,所述机架上设置有驱动第二固定盘靠近或远离第一固定盘的驱动件。A pipe coating machine, comprising a frame, the two ends of the frame located in the length direction are respectively rotatably connected with a first fixed disk and a second fixed disk, the rotation axes of the first fixed disk and the second fixed disk are in line with the The length direction of the frame is parallel, and the frame is provided with a mounting rod along its own length direction, and a sleeve for winding the film is movably sleeved on the mounting rod. A driving assembly, the frame is provided with a driving member that drives the second fixed disk to approach or move away from the first fixed disk.
通过采用上述技术方案,对管材进行包膜时,首先将管材一端固定于第一固定盘中,驱动件驱动第二固定盘靠近第一固定盘,使得管材稳定固定于第一固定盘与第二固定盘之间,之后将套筒上的薄膜倾斜缠绕于管材一端,驱动组件驱动第一固定盘转动,以带动管材进行转动,此时套筒转动并滑移于安装杆,薄膜对管材进行自动缠绕,从而实现自动包膜,进而提高管材的包膜效率。By adopting the above-mentioned technical solution, when coating the pipe material, firstly fix one end of the pipe material in the first fixed plate, and the driving member drives the second fixed plate close to the first fixed plate, so that the pipe material is stably fixed on the first fixed plate and the second fixed plate. Between the fixed disks, the film on the sleeve is then obliquely wound on one end of the pipe, and the drive assembly drives the first fixed disk to rotate to drive the pipe to rotate. At this time, the sleeve rotates and slides on the installation rod, and the film automatically performs the Winding, so as to realize automatic coating, and then improve the coating efficiency of the pipe.
优选的,所述驱动组件包括电机、减速器、第一皮带轮和第二皮带轮,所述电机和减速器固定连接于机架,所述电机的输出轴与第一皮带轮固定连接,所述减速器的输入轴与第二皮带轮固定连接,所述第一皮带轮与第二皮带轮通过皮带连接,所述减速器的输出轴与第一固定盘固定连接。Preferably, the drive assembly includes a motor, a reducer, a first pulley and a second pulley, the motor and the reducer are fixedly connected to the frame, the output shaft of the motor is fixedly connected to the first pulley, and the reducer The input shaft of the reducer is fixedly connected to the second pulley, the first pulley is connected to the second pulley through a belt, and the output shaft of the reducer is fixedly connected to the first fixed plate.
通过采用上述技术方案,通过设置电机、减速器、第一皮带轮和第二皮带轮,通过减速器对电机的转动进行减速,使得第一转动盘转动更为稳定,从而提高包膜机的工作稳定性。By adopting the above technical scheme, by setting the motor, the reducer, the first pulley and the second pulley, the rotation of the motor is decelerated through the reducer, so that the rotation of the first rotating disk is more stable, thereby improving the working stability of the coating machine .
优选的,所述驱动件为气缸,所述气缸的活塞杆端部固定连接有轴承,所述第二固定盘固定连接于轴承外周侧。Preferably, the driving member is a cylinder, the piston rod end of the cylinder is fixedly connected with a bearing, and the second fixed disk is fixedly connected to the outer peripheral side of the bearing.
通过采用上述技术方案,通过设置气缸和轴承,气缸驱动第二固定盘移动,轴承实现第二固定盘与气缸转动连接。By adopting the above technical solution, by providing the cylinder and the bearing, the cylinder drives the second fixed disk to move, and the bearing realizes the rotational connection between the second fixed disk and the cylinder.
优选的,所述机架上沿自身长度方向间隔固定连接有两个限位杆,所述安装杆限位于两限位杆与机架之间。Preferably, two limit rods are fixedly connected to the frame at intervals along its length direction, and the installation rod is limited between the two limit rods and the frame.
通过采用上述技术方案,通过设置限位杆,安装杆限位于两限位杆与机架之间,并通过摩擦力实现对安装杆的固定,当需要对套筒对薄膜进行上料时,将安装杆一端朝向另一端方向移动,便于套筒取出。By adopting the above technical scheme, by setting the limit rod, the installation rod is limited between the two limit rods and the frame, and the installation rod is fixed by friction force. When the sleeve needs to be loaded to the film, the One end of the mounting rod moves toward the other end to facilitate removal of the sleeve.
优选的,所述机架位于限位杆一侧开设有固定孔,所述安装杆上活动穿设有插销,所述插销插接于固定孔中。Preferably, the frame is provided with a fixing hole on one side of the limit rod, and a bolt is movably pierced on the installation rod, and the bolt is inserted into the fixing hole.
通过采用上述技术方案,通过设置插销和固定孔,对安装杆进一步固定,提高安装杆固定的稳定性。By adopting the above technical solution, by setting the bolt and the fixing hole, the installation rod is further fixed, and the stability of fixing the installation rod is improved.
优选的,所述机架沿自身长度方向间隔设置有两个落料杆,两所述落料杆位于第一固定盘下方。Preferably, the frame is provided with two blanking rods at intervals along its length direction, and the two blanking rods are located under the first fixed plate.
通过采用上述技术方案,通过设置落料杆,对管材落料进行缓冲支撑,尽量避免管材掉落至地面,从而减少管材落料损坏的概率。By adopting the above-mentioned technical scheme, by setting the blanking rod, buffering and supporting the blanking of the pipe material is carried out, and the pipe material is avoided from falling to the ground as much as possible, thereby reducing the probability of damage to the pipe material blanking.
优选的,所述落料杆上端沿自身长度方向间隔设置有两个限位条,两所述限位条用于限制管材落料位置。Preferably, the upper end of the blanking rod is provided with two limit strips at intervals along its length direction, and the two limit strips are used to limit the pipe blanking position.
通过采用上述技术方案,通过设置限位条,管材落料时,两限位条限制管材落料位置,使得管材落料更稳定。By adopting the above technical scheme and setting the limit strips, when the pipe material is blanked, the two limit strips restrict the pipe material blanking position, so that the pipe material blanking is more stable.
优选的,所述落料杆周侧设置有缓冲层,所述缓冲层位于两个限位条之间。Preferably, a buffer layer is provided on the peripheral side of the dropping rod, and the buffer layer is located between two limiting bars.
通过采用上述技术方案,通过设置缓冲层,减少管材落料时与落料杆的磕碰,进一步提高管材落料的稳定性。By adopting the above-mentioned technical scheme, by setting the buffer layer, the collision with the blanking rod during the blanking of the tube is reduced, and the stability of the blanking of the tube is further improved.
综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:
1.实现自动包膜,提高管材的包膜效率,并且结构简单,适合推广使用;1. Realize automatic coating, improve the coating efficiency of the pipe, and the structure is simple, suitable for popularization and use;
2.安装杆安装稳定性好,便于取下套筒对薄膜进行上料;2. The installation rod has good installation stability, and it is easy to remove the sleeve to feed the film;
3.管材落料稳定性高,并且管材落料损坏的概率小。3. The stability of pipe blanking is high, and the probability of pipe blanking damage is small.
附图说明Description of drawings
图1是本申请实施例中的管材包膜机整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the pipe coating machine in the embodiment of the present application;
图2是本申请实施例中的管材包膜机整体结构另一视角示意图;Fig. 2 is a schematic view from another perspective of the overall structure of the pipe coating machine in the embodiment of the present application;
图3是本申请实施例中的气缸与第二固定盘安装示意图;Fig. 3 is a schematic diagram of the installation of the cylinder and the second fixed disk in the embodiment of the present application;
图4是本申请实施例中的管材包膜机爆炸结构示意图;Fig. 4 is a schematic diagram of the explosion structure of the pipe coating machine in the embodiment of the present application;
图5是本申请实施例中的落料杆、限位条与缓冲层安装示意图。Fig. 5 is a schematic diagram of the installation of the blanking rod, the limit bar and the buffer layer in the embodiment of the present application.
附图标记:1、机架;2、第一固定盘;3、第二固定盘;4、安装杆;5、套筒;6、驱动组件;61、电机;62、减速器;63、第一皮带轮;64、第二皮带轮;65、皮带;7、气缸;8、轴承;9、限位杆;10、固定孔;11、插销;12、落料杆;13、限位条;14、缓冲层。Reference signs: 1, frame; 2, first fixed disk; 3, second fixed disk; 4, installation rod; 5, sleeve; 6, drive assembly; 61, motor; 62, reducer; 63, the first One pulley; 64, the second pulley; 65, belt; 7, cylinder; 8, bearing; 9, limit rod; 10, fixed hole; 11, latch; 12, blanking rod; 13, limit bar; The buffer layer.
具体实施方式Detailed ways
以下结合附图1-5对本申请作进一步详细说明。The present application will be described in further detail below in conjunction with accompanying drawings 1-5.
本申请实施例公开一种管材包膜机。The embodiment of the application discloses a pipe coating machine.
参照图1和图2,管材包膜机包括机架1,机架1上转动连接有第一固定盘2和第二固定盘3,第一固定盘2和第二固定盘3位于机架1长度方向的两端,并且第一固定盘2和第二固定盘3的转动轴线与机架1长度方向平行设置。其中,在本实施例中,第一固定盘2和第二固定盘3用于固定方管,在其他实施例中,可以用于固定其他形状的管材,例如圆管等。机架1上沿自身长度方向固定连接有安装杆4,安装杆4为圆管且位于第一固定盘2和第二固定盘3的正上方,安装杆4上活动套设有用于收卷薄膜的套筒5,同时机架1上设置有驱动第一转盘转动的驱动组件6,和驱动第二固定盘3靠近或远离第一固定盘2的驱动件。Referring to Fig. 1 and Fig. 2, the pipe coating machine includes a frame 1 on which a first
在实际工作中,先通过人工将管材的一端插接固定于第一固定盘2中,控制驱动件驱动第二固定盘3靠近第一固定盘2,使得管材稳定固定于第一固定盘2与第二固定盘3之间。之后,将套筒5上的薄膜倾斜缠绕于管材位于第一固定盘2一端,控制驱动组件6驱动第一固定盘2转动,以带动管材进行转动,此时套筒5转动并滑移于安装杆4,薄膜对管材进行自动缠绕,从而实现自动包膜,进而提高管材的包膜效率。In actual work, one end of the pipe is inserted and fixed in the first
参照图2,驱动组件6包括电机61、减速器62、第一皮带轮63和第二皮带轮64,电机61与减速器62与机架1固定连接,且减速器62位于电机61的上方。第一皮带轮63固定连接于电机61的输出轴,第二皮带轮64固定连接于减速器62的输入轴,第一皮带轮63与第二皮带轮64通过皮带65连接,第一固定盘2固定连接于减速器62的输出轴,以实现第一固定盘2的减速转动。Referring to FIG. 2 , the driving assembly 6 includes a
参照图2和3,驱动件为气缸7,在其他实施例中可以是电动推杆。气缸7固定连接于机架1,气缸7的活塞杆固定连接有轴承8,同时第二固定盘3固定连接于轴承8的外圈,以实现第二固定盘3的转动,和第二固定盘3靠近和远离第一固定盘2。Referring to Figures 2 and 3, the driving member is a
参照图1,机架1上固定连接有两个限位杆9,两个限位杆9沿机架1长度方向间隔设置。限位杆9呈倒“U”状,安装杆4的两端限位于两个限位杆9与机架1之间,且安装杆4通过摩擦力固定。工作中,将安装杆4一端朝向另一端方向移动,使安装杆4端部脱离限位杆9和机架1,以便于套筒5取出,对套筒5中的薄膜进行上料。Referring to FIG. 1 , two
参照图1和图4,机架1位于限位杆9一侧开设有固定孔10,固定孔10竖直设置,安装杆4上沿竖直方向活动穿设有插销11,插销11插接于固定孔10中,对安装杆4进一步固定,从而提高管材包膜机的工作稳定性。Referring to Fig. 1 and Fig. 4, the frame 1 is located on one side of the
参照图1和图5,机架1沿自身长度方向间隔固定连接有两个落料杆12,两个落料杆12位于第一固定盘2和第二固定盘3的下方。对管材落料时,气缸7驱动第二固定盘3远离第一固定盘2,管材靠近第二固定盘3一端在重力作用下落至靠近第二固定盘3一侧的落料杆12上,同时人工使管材脱离第一固定盘2,管材另一端落至另一落料杆12上,落料杆12对管材进行缓冲支撑,从而提高落料的稳定性。其中,落料杆12上端沿自身长度方向间隔固定连接有两个限位条13,限位条13用于限制管材的落料位置,同时落料杆12周侧设置有缓冲层14,缓冲层14位于两个限位条13之间,在本实施例中,缓冲层14由胶带对落料杆12进行缠绕,在其他的实施例中,可以在落料杆12周侧套设橡胶垫。Referring to FIG. 1 and FIG. 5 , the frame 1 is fixedly connected with two blanking
本实施例的实施原理为:在实际工作中,先通过人工将管材的一端插接固定于第一固定盘2中,控制气缸7驱动第二固定盘3靠近第一固定盘2,使得管材稳定固定于第一固定盘2与第二固定盘3之间。之后,将套筒5上的薄膜倾斜缠绕于管材位于第一固定盘2一端,控制驱动组件6驱动第一固定盘2转动,以带动管材进行转动,此时套筒5转动并滑移于安装杆4,薄膜对管材进行自动缠绕,从而实现自动包膜,进而提高管材的包膜效率。The implementation principle of this embodiment is: in actual work, one end of the pipe is inserted and fixed in the first fixed
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。All of the above are preferred embodiments of the application, and are not intended to limit the protection scope of the application. Therefore, all equivalent changes made according to the structure, shape, and principle of the application should be covered by the protection scope of the application. Inside.
Claims (8)
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| CN202221930314.8U CN217805417U (en) | 2022-07-25 | 2022-07-25 | Pipe film coating machine |
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| CN202221930314.8U CN217805417U (en) | 2022-07-25 | 2022-07-25 | Pipe film coating machine |
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